1. (Field of the Invention)
The present invention relates to a portable blower utilizable mainly in cleaning works.
2. (Description of the Prior Art)
In parks and athletic fields, apt to be drifted with fallen leaves and/or rubbishes, a portable blower such as disclosed in, for example, U.S. Pat. No. 5,233,946, patented Aug. 10, 1993, has hitherto been used to scrape or sweep up those fallen leaves and/or rubbishes by the effect of an air stream emerging from an air blow nozzle thereby to enhance the cleaning efficiency. As shown in
The portable blower 80 of the structure described above is carried by an attendant worker with his or her hand holding a handle 87 provided at an upper region of the casing 81 so that the air blow nozzle 86 may be directed to scattering fallen leaves and/or rubbishes to enable those fallen leaves and/or rubbishes to be scraped or sweet up to one or more piles thereof by the effect of an air stream emerging from a tip opening 86a of the air blow nozzle 86. The pile or piles of the fallen leaves and/or rubbishes are subsequently packed into garbage bags or directly into a garbage car.
During the cleaning work with the portable air blower 80 of the structure described above, it is quite often that since the air intake grille 83 is positioned laterally of the worker's leg, a clothing, particularly one of the trousers of the attendant worker may contact the air intake grille 83. Once the trouser contacts the air intake grille 83, then drawing an air stream therethrough into the interior of the blower 80 by way of the air intake opening 82, the air intake grille 83 is blocked off with the air stream failing consequently to be smoothly sucked through the air intake opening 82.
In view of the foregoing, the present invention has been devised to substantially eliminate the problems and inconveniences inherent in the prior art portable air blower of a kind discussed above and is intended to provide an improved portable air blower, in which an air stream can be smoothly sucked without the perforated covering unit being blocked off during the cleaning work.
In order to accomplish the foregoing object of the present invention, there is provided, in accordance with the present invention, a portable air blower including a blower fan for producing an air current, a drive unit for driving the blower fan, a casing for covering at least the blower fan and having a side wall with an air intake opening defined therein, and a covering unit for covering the air intake opening. The covering unit in turn includes an air intake grille fitted to the casing and operable to permit an air to pass therethrough into the air intake opening, but to block foreign matters, and a protective shroud held in overlapping relation with the air intake grille for covering the air intake grille on one side of the air intake grille opposite to the air intake opening. The air intake grille includes a base held in contact with the casing and an outermost area substantially opposite to the base, which outermost area is positioned spaced a distance from a plane of the base with a circumferential edge of the outermost area positioned substantially radially inwardly of an outer peripheral edge of the protective shroud.
It is to be noted that the term “foreign matter” used hereinabove and hereinafter is intended to mean solid matter of a kind which, when sucked into the portable air blower, may give rise to a damage to the blower fan. Such solid matter may include fallen leaves and/or soft and rubbishes.
According to the present invention, since an outer region of the air intake grille is covered by the protective shroud, the attendant worker commissioned to do a cleaning job with the portable air blower in hand can be prevented from contacting the air intake grille directly. Since the outermost area of the air intake grille held in contact with the protective shroud has the circumferential edge positioned at location closer to the center of the air intake opening than the peripheral edge of the protective shroud, it is avoided that a part of his or her clothing is sucked from the peripheral edge of the protective shroud to a peripheral surface portion of the air intake grille enough to clog the peripheral surface portion thereof. Accordingly, air can be smoothly introduced into the air intake opening through the air intake grille and, hence, an abrupt increase of the number of revolutions of the combustion engine, which would result from an abrupt decrease of the amount of air being sucked (i.e., an abrupt decrease of a load on the combustion engine) can be suppressed advantageously to allow the durability of the combustion engine E to increase.
The protective shroud referred to above preferably has front and rear portions which protrude substantially radially outwardly from the air intake grille, when viewed in a lateral direction. As can readily be understood by those skilled in the art, the attendant worker walks back and forth while carrying the air blower during the cleaning work and, at this time a clothing of the attendant worker such as, for example, at least one of his or her trousers moves relative to the air blower. However, since the protective shroud, when viewed in the lateral direction, ie, a direction towards an outer major surface thereof, has front and rear portions protruded substantially radially outwardly from the contour of the air intake grille, with front and rear portions of the air intake grille consequently covered by the protective shroud completely, an undesirable sucking of that portion of the clothing of the attendant worker can be effectively prevented.
In a preferred embodiment of the present invention, the protective shroud, when viewed in the lateral direction, has a vertical length and a longitudinal length, the vertical length being smaller than the longitudinal length. As hereinbefore discussed, when the attendant worker walks back and forth while carrying the air blower 1 during the cleaning work, clothing of the attendant worker undergoes a relative movement back and forth, departing from the protective shroud, but a similar relative movement in a vertical direction is minimal. Accordingly, by rendering the protective shroud to be so sized as to have a relatively small length in the vertical direction, an undesirable increase of the size of the protective shroud can be avoided advantageously, making it possible to manufacture the protective shroud and eventually the air blower with a reduced weight.
In another preferred embodiment of the present invention, the air blower may be provided with a hinged support structure for supporting the air intake grille for pivotal movement between a protecting position, in which the air intake grille is in position to cover the air intake opening in the casing, and an open position, in which the air intake grille is clear of the air intake opening, and a fastener for locking the air intake grille in the protecting position. In this case, when the air intake grille is pivoted about a pivot axis defined in the hinged support structure, the air intake opening defined in the casing can be covered by the air intake grilled or opened to the outside and, accordingly, when the air intake opening is opened, the blower fan can be easily serviced during the maintenance.
The protective shroud has front and rear portions opposite to each other and a center portion substantially intermediate between the front and rear portions and, when viewed from top, is preferably smoothly depressed at the center portion in a direction inwardly of the front and rear portions thereof. Since the center portion of the protective shroud is depressed inwardly of the front and rear portions thereof, a relatively large space can be secured between the front and rear portions of the protective shroud and the casing, allowing a sufficient amount of air to be smoothly guided into the air intake opening through such space. Also, the depressed configuration of the protective shroud allows the protective shroud to fit to one of the legs of the attendant worker and, therefore, the attendant worker will not feel uncomfortable.
Also, the air intake grille is preferably of a shape to converge from the base thereof towards the outermost area. According to this preferred embodiment, the outermost area of the air intake grille can be minimized to allow the gap between this outermost area and the peripheral edge of the protective shroud to be large, and, therefore, an undesirable sucking of a part of the closing to the air intake grille can be effectively suppressed.
In a further preferred embodiment of the present invention, the air intake grille and the protective shroud may be respective members separate from each other, in which case the protective shroud is removably connected with the air intake grille through a plurality of engagement pawls. The engagement pawls are useful in facilitating a connection between the air intake grille and the protective shroud. The protective shroud may alternatively be connected with the air intake grille in overlapping relation therewith by means of a screw connection, which ensures a firm connection therebetween. Thus, the use of the air intake grille and the protective shroud that are members separate from each other is particularly advantageous in that in the event of occurrence of any damage to one of the air intake grille and the protective shroud, only such one of the air intake grille and the protective shroud can be replaced with a new one. Also, where the user of the air blower does not like to have the protective shroud affixed to the air intake grille, the air blower can be used with the protective shroud removed from the air blower.
Alternatively, the air intake grille and the protective shroud may be formed integrally with each other. This can be accomplished by the use of any known plastic molding technique. As a matter of course, integral formation of the air intake grille with the protective shroud does in effect reduce the number of component parts used to assemble the air blower.
In a still further preferred embodiment of the present invention, the protective shroud may have a peripheral edge area having a chamfered portion formed on an outer surface of the peripheral edge area, the chamfered portion being inclined inwardly towards the outer peripheral edge of the protective shroud. According to this preferred embodiment, even when a portion of the body of the attendant worker contacts the peripheral edge area of the protective shroud, the presence of the chamfered edge portion prevents the worker from feeling uncomfortable.
The present invention in accordance with another aspect thereof also provides a portable air blower which includes a blower fan, a drive unit for driving the blower fan, a casing for covering at least the blower fan and having a side wall with an air intake opening defined therein, an air intake grille for covering the air intake opening and having a base, which is held in contact with the casing, and an outermost area substantially opposite to the base, and a protective shroud fitted to an outer area of the air intake grille and having front and rear portions opposite to each other and a center portion substantially intermediate between the front and rear portions. The air intake grille used therein is of a shape to converge from the base thereof towards the outermost area with the outermost area positioned spaced a distance from a plane of the base, and the protective shroud, when viewed from top is smoothly depressed at the center portion in a direction inwardly of the front and rear portions thereof.
According to the second aspect of the present invention, as mentioned above, the possibility can be avoided that the clothing of the attendant worker may clog the air intake grille, the air can be smoothly introduced from the air intake grille into the air intake opening.
The outermost area of the air intake grille may preferably have a flat vertex wall and may be held in coaxial relation with a center of the air intake opening and the protective shroud has a boss held in contact with the flat wall of the air intake grille. With this preferred feature, the protective shroud can be stably supported by the air intake grille through the flat wall of the air intake grille and the boss in the protective shroud cooperating with such flat wall.
In any event, the present invention will become more clearly understood from the following description of preferred embodiments thereof, when taken in conjunction with the accompanying drawings. However, the embodiments and the drawings are given only for the purpose of illustration and explanation, and are not to be taken as limiting the scope of the present invention in any way whatsoever, which scope is to be determined by the appended claims. In the accompanying drawings, like reference numerals are used to denote like parts throughout the several views, and:
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Referring to
It is also to be noted that the casing 7 may be of a design covering only the blower fan 2, leaving the combustion engine E open to the outside. The air intake opening 6 referred to above is covered by a covering unit 10.
The casing 7 so far as employed in the practice of the present invention is of a two-piece construction made up of an engine casing portion 71 and a blower fan casing portion 72, which are positioned on respective side of a plane of joint 70 and are separable from each other. A fuel tank 14 for accommodating a quantity of fuel for the combustion engine E and having a fuel tank cap 11 for closing a fuel refilling port of the fuel tank 14 are positioned in a lower region of the combustion engine E, and a carrying handle 12 is fixedly mounted, or otherwise formed integrally with, an upper region of the casing 7.
As best shown in
The covering unit 10 includes, as shown in
The air intake grille 8 has a round base 8a fitted to the casing 7 and an outermost area 8b positioned spaced a distance from a plane of the base 8a. The base 8a and the outermost area 8b are disposed in alignment with the air intake opening 6. The air intake grille 8 is of a shape to converge from the base 8a thereof towards the outermost area 8b. In the illustrated instance, the air intake grille 8 is convexed in a stepped fashion to represent the generally conical configuration convexed outwardly and terminating at the outermost area 8b. With the protective shroud 9 fitted to the air intake grille 8 in a manner as will be described later, a communicating space C communicating to the air intake opening 6 is defined between the protective shroud 9 and the outer side wall 7a of the casing 7.
The base 8a of the air intake grille 8 is in the form of a ring 21 as clearly shown in
The air intake grille 8 is supported by the casing 7 in a manner, which will now be described, for pivotal movement between a protecting position, in which the air intake grille 8, together with the protective shroud 9, is in position to cover the air intake opening 6, and an open position, in which the air intake opening 6 is uncovered and is hence left open to the outside, by means of a pivotally connecting structure, specifically a hinged support structure 30. This air intake grille 8 is, when in the protecting position, locked in the protecting position relative to the casing 7 to cover the air intake opening 6 by means of a fastener 40 as will be described later.
As best shown in
It is to be noted that the pin 32 supported by the pin carrier 31 is fixed in position on the pin carrier 31 by means of a set screw 36 threaded into the pin carrier 31 through a pin washer 37 so as to avoid separation of the pin 32 from the pin carrier 31.
Thus, it will readily be seen that the air intake grille 8 is pivotable between the protecting and open positions about the pin 32 and is normally biased by the torsion spring 35 to the casing 7 so as to assume the protecting position.
The fastener 40 positioned at the top of the air intake grille 8 includes, as best shown in
On the other hand, when the fastening element 42 is loosened and the air intake grille 8 is subsequently pulled to pivot from the protecting position about the pin 32 against the biasing force of the torsional spring 35 shown in
It is to be noted that in
Referring to
Also, the upper portion 9c of the protective shroud 9 is positioned radially inwardly of an upper portion of the base 8a of the air intake grille 8 in order to allow the fastening element 42 of the fastener 40 to be exposed to the outside and the lower portion 9d of the protective shroud 9, which is opposite to the upper portion 9c thereof, is positioned substantially in level with a lower portion of the base 8a of the air intake grille 8.
Considering that the upper portion 9c of the protective shroud 9 is positioned radially inwardly of an upper portion of the base 8a of the air intake grille 8 as hereinabove described, the attendant worker can easily do or undo the fastening element 42. It is to be noted that the lower portion of the air intake grille 8 may protrude outwardly from the lower portion 9d of the protective shroud 9 by positioning the lower portion 9d of the protective shroud 9 radially inwardly of the lower portion of the base 8a of the air intake grille 8.
As best shown in
Each piece of the second reinforcement rib 54 is provided with a pair of engagement pawls 55 and 55. Also, respective portions of the inner major surface 9g of the protective shroud 9 between the first reinforcement ribs 53 and 53 and each of the upper and lower portions 9c and 9d, are formed with respective pairs of guides 56 and 56.
As shown in
The protective shroud 9 of the structure hereinabove described is fitted to the air intake grille 8 in the manner which will now be described. The engagement pawls 55 and 55 shown in
In the construction hereinabove described, assuming that the attendant worker carries the portable air blower 1 of the present invention with his hand gripping the handle 12 at the top of the casing 7 shown in
During the operation of the portable air blower 1 of the present invention, a direct contact of the attendant worker, then carrying the air blower 1, to the air intake grille 8 can be avoided advantageously since the air intake grille 8 is covered by the protective shroud 9. Also, since the outermost area 8b of the air intake grille 8 held in contact with the protective shroud 9 has its outer circumferential edge positioned closer to the center O of the air intake opening 6 than the outer peripheral edge 90 of the protective shroud 9 shown in
It is not infrequent that the attendant worker commissioned to sweep the fallen leaves and/or rubbishes walks back and forth while carrying the air blower 1 during the cleaning work and, at this time a clothing of the attendant worker such as, for example, at least one of his or her trousers moves relative to the air blower 1. However, since the protective shroud 9, when viewed in a lateral direction or in a direction towards the outer major surface 9f thereof as shown in
The protective shroud 9 is so shaped that the vertical length or the maximum size measured along the minor axis of the oval shape is smaller than the longitudinal length or the maximum size measured along the major axis of the oval shape. On the other hand, although the clothing of the attendant worker undergoes a relative movement back and forth, departing from the protective shroud 9, when the attendant worker commissioned to sweep the fallen leaves and/or rubbishes walks back and forth while carrying the air blower 1 during the cleaning work as hereinabove described, a relative movement in the vertical direction is minimal. Accordingly, since the protective shroud 9 can be so sized as to have a relatively small size in the vertical direction, an undesirable increase of the size of the protective shroud 9 can be avoided advantageously, making it possible to manufacture the protective shroud 9 and eventually the air blower 1 with a reduced weight.
As best shown in and described with reference to
As shown in and described with reference to
Also, since the air intake grille 8 is of such a shape as to converge from the base 8a towards the outermost area 8b positioned spaced a distance from the plane of the base 8a, the outer diameter of the outermost area 8b of the air intake grille 8 is consequently reduced enough to have a large gap between the outermost area 8b and the outer peripheral edge 90 of the protective shroud 9 and, therefore, an undesirable sucking of the clothing to the air intake grille 8 can be effectively suppressed.
In addition, since the air intake grille 8 and the protective shroud 9 are members separate from each other and are coupled together through the engagement pawls 55 as shown in
The portable air blower 1 shown in
The air blower according to a second preferred embodiment of the present invention will now be described with reference to
Specifically referring now to
Although the present invention has been fully described in connection with the preferred embodiments thereof with reference to the accompanying drawings which are used only for the purpose of illustration, those skilled in the art will readily conceive numerous changes and modifications within the framework of obviousness upon the reading of the specification herein presented of the present invention.
For example, although in any one of the foregoing embodiments of the present invention, the air intake grille 8 and the protective shroud 9 or 9A has been shown and described as respective members that are separate from each other, they may be integrally formed with each other by the use of any know molding technique. Integral molding of the air intake grille 8 and the protective shroud 9 or 9A is particularly advantageous in that the number of component parts used to assemble the air blower can be reduced. Further, as a drive unit the combustion engine E can be replaced with an electric motor.
Accordingly, such changes and modifications are, unless they depart from the scope of the present invention as delivered from the claims annexed hereto, to be construed as included therein.