Patent Application
20180216612
Electric air compressors can be convenient and can allow users to avoid using manual pumps. Electric air compressor can be used to inflate tires (e.g., automobile, bicycle, etc.), inflatable toys, inflatable mattresses, etc. Despite the convenience of electric air compressors, many electric air compressors can be difficult, burdensome, and/or bulky to transport and use. For example, electric air compressors may require different adapters, extensions, etc. which may be difficult to manage and easy to misplace.
Embodiments of the present invention can provide a portable air compressor including a housing, an air compressing assembly disposed within the housing, the air compressing assembly including a switch, a motor, a gear assembly, a piston, and a storage unit integrated as part of the housing and configured to retain at least one of a power cord and an adapter.
According to certain embodiments, the storage unit may can include a cover pivotally coupled to the housing via a hinge. The storage unit may be disposed on a power portion of the housing. Further, the housing can be in the shape of a pistol.
According to certain embodiments, the piston may include a piston housing. The piston housing may include an air valve with includes a spring and plug. Additionally, the portable air pressure compressor may include an air pressure sensor. The air pressure sensor can be configured to accept a pressure threshold and can include an automatic shut-off feature to shut the portable air compressor OFF when a pressure of an object being inflated by the portable air compressor reaches the pressure threshold.
According to certain embodiments, the portable air compressor may include a light source. Further, the portable air compressor may include a display, a trigger coupled to the switch, and a safety switch. According to certain embodiments, the gear assembly may include a primary gear and a secondary gear.
Another embodiment of the present invention can provide a portable air compressor including a housing, an air compressing assembly disposed within the housing, the air compressing assembly including a switch, a motor, a gear assembly, a piston, a storage unit integrated in a lower portion of the housing and configured to retain at least one of a power cord and an adapter, and an air pressure sensor configured to accept a pressure threshold and includes an automatic shut-off feature to shut the portable air compressor OFF when a pressure of an object being inflated by the portable air compressor reaches the pressure threshold.
According to certain embodiments, the storage unit may can include a cover pivotally coupled to the housing via a hinge.
According to certain embodiments, the piston may include a piston housing. The piston housing may include an air valve with includes a spring and plug.
The features and advantages of the present invention can be more readily understood from the following detailed description with reference to the accompanying drawings, wherein:
Exemplary embodiments of the present invention can provide a novel portable electric air compressor. Exemplary portable air compressor 100 is shown in the
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According to embodiments of the present invention, motor 102 may be an electric motor, (e.g., DC motor, AC motor, etc.). However, motor 102 may be any type of motor. Motor 102 can be selectively operated and/or controlled via switch 116. For example, activation of switch 116 may cause motor 102 to drive gear assembly 111 and ultimately piston 112. Motor may be operatively coupled to gear assembly 111, which can be coupled to piston 112. Gear assembly 111 may include one or more gears, such as primary gear 108 and secondary gear 110. Although
Specifically, motor 102 may be coupled to primary gear 108 of gear assembly 111 causing primary gear 108 to rotate when driven by motor 102. Primary gear 108 may be further rotationally coupled to secondary gear 110, which may be coupled to piston 112. When primary gear 108 rotates, secondary gear 110 may also rotate due to the teeth of primary gear 108 being interconnected with the teeth of secondary gear 110. Rotation of secondary gear 110 may cause piston 112 to linearly reciprocate within piston housing 114.
Piston housing 114 may be coupled to output 107 and may include opening 118 and air valve 120. Air valve 120 may be disposed within opening 118 of piston housing 114 and may allow for the release of compressed air generated by the reciprocating movement of piston 112 within piston housing 114. The compressed air may exit exemplary portable air compressor 100 through air valve 120, out of output 107. Air valve 120 may include, for example, a spring and a plug where the spring may be coupled to the plug to bias the plug to seal opening 118. Air may only exit opening 118 when pressure is generated by piston 112 compressing air within piston housing 114, opening air valve 120. When air valve 120 is open, air may be able to exit piston housing 114 through opening 118 and out of exemplary portable air compressor 100 via output 107.
According to certain embodiments of the present invention, piston 112 may be driven by motor 102 to have a linear reciprocating motion. For example, piston 112 may move towards and away from opening 118 of piston housing 114 as secondary gear 110 rotates such that the rotational motion of secondary gear 110 can be translated into linear motion of piston 112. Accordingly, as piston 112 is driven toward opening 118, it compresses the air within piston housing 114, and as piston 112 is moved away from opening 118, air enters piston housing 114. Further, air valve 120 cooperatively acts with piston 112 to produce the compressed air. For example, the pressure against air valve 120 may cause air valve 120 to open, unsealing opening 118, thereby allowing the compressed air to exit opening 118
In practice, motor 102 may be coupled to power supply 103. According to certain embodiments of the present invention, power supply 103 may provide power to air compressing assembly 109. For example, power supply 103 may power air compressing assembly 109 via an internal battery, and/or obtain power from an external power supply (e.g., 12V DC, 110V AC, etc.) via power cord 133. For example, air compressor 100 can include a 12V DC connector that can be used with a cigarette lighter/12 V outlet receptacle of an automobile. However, air compressing assembly 109 may be powered by any type of power supply capable of providing the necessary and desired power. Power supply 103 may be coupled to switch 116. Switch 116 may be a push button, flip switch or any other mechanism capable of controlling power to motor 102. In practice, a user may engage switch 116 to supply power from power supply 103 to motor 102. When motor 102 receives power, motor 102 can drive piston 112 via gear assembly 111.
In one embodiment of the present invention, housing 104 may be in the shape of a gun/pistol. However, housing 104 may be formed in any shape that can provide easy and convenient operation, storage, and transportation of air compressor 100. Housing 104 may be in any shape that may be able to house air compressing assembly 109 and allow for convenient and easy operation of air compressor 100. According to certain embodiments, housing 104 may be made out of plastic. Housing 104 may be a single integral piece or a multi-piece assembly. For example, housing 104 can include two halves that may be coupled together. Alternatively, housing 104 may include multiple pieces such as three, four, five or any number of pieces desired, that can be coupled together to form housing 104. Other than plastic, housing 104 may be made out of any suitable material, such as silicone, metal, composites, or any other type of material.
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In certain embodiments of the present invention, power cord 133 may be stored within storage unit 106. Power cord 133 may be coupled to motor 102 via power supply 103 and may be disposed within recessed portion 130 of storage unit 106. Further, one of walls 123, 124, 125, or 126 may include a cutout through which power cord 133 can extend in the event that storage unit 106 is closed and power cord 133 is needed to power exemplary portable air compressor 100. In one embodiment of the present invention, various extensions for exemplary portable air compressor 100 may be disposed within recessed portion 130 of storage unit 106. For example, various needles and other attachments for exemplary portable air compressor 100 may be disposed within the recessed portion of storage unit 106. Various extensions and adapters may also be coupled to bottom wall 128.
In one embodiment of the present invention, exemplary portable air compressor 100 may include extensions and/or adapters. For example, exemplary portable air compressor 100 may include an adapter for inflating athletic equipment such as footballs, basketballs, soccer balls, etc. Exemplary portable air compressor 100 may include an extension for coupling exemplary portable air compressor 100 to a tire. The tire may be for an automobile, a bicycle, a unicycle or any other type of tire. Further, exemplary portable air compressor 100 may include any other type of adapter or extension. In one embodiment of the present invention, the extensions and adapters may be coupled to output 107. Storage unit 106 may include fastener, recesses, retaining elements, etc. that may be molded into the bottom or walls 123, 124, 125, or 126 to secure the various attachments, extensions and adapters when not in use. Nozzle 105 may be used to secure the extensions and adapters to output 107.
In one embodiment of the present invention, housing 104 may include air pressure sensor 134. Air pressure sensor 134 may be coupled to piston housing 114 and may detect the air pressure within piston housing 114. In one embodiment of the present invention air pressure sensor 134 may include display 135. Display 135 may display the air pressure within piston housing 114. Display 135 may be disposed within housing 104. However, display 135 may be along housing 104 or outside housing 104. Display 135 may include user inputs which may allow the user to set air pressures or alarms for defined air pressures.
In one embodiment of the present invention, exemplary portable air compressor 100 may include an automatic shut-off feature. For example, when the air pressure sensor 134 records a specific pre-determined pressure, exemplary portable air compressor 100 may shut-off, preventing more air from being expelled by exemplary portable air compressor 100. For example, a user may input on display 135 a specific air pressure that when registered by air pressure sensor 134, may cause exemplary portable air compressor 100 to shut-off. In one embodiment of the present invention, air pressure sensor 134 and display 135 may be connected to power supply 103. When air pressure sensor 134 determines a specific air pressure inputted by user on display 135, air pressure sensor 134 may interrupt the connection between power supply 103 and motor 102, stopping motor 102.
In one embodiment of the present invention, switch 116 may be coupled to a trigger. The trigger may be disposed along housing 104. In another embodiment of the present invention, the trigger may be accessible by the hand or finger of the user. In yet another embodiment of the present invention, depression of the trigger may complete the circuit between motor 102 and power supply 103 which may activate motor 102.
In one embodiment of the present invention, exemplary portable air compressor 100 may include a safety switch. The safety switch may be disposed on housing 104 of exemplary portable air compressor 100. The safety switch may lock the trigger. Locking of the trigger may prevent depression of the trigger, which prevents activation of switch 116. Preventing activation of switch 116 may prevent completion of the circuit between motor 102 and power supply 103. The safety switch may be used to prevent accidental depression of switch 116.
In one embodiment of the present invention, exemplary portable air compressor 100 may include an air tank. The air tank may be coupled to air compressing assembly 109 and may be disposed within housing 104. In another embodiment, the air tank may be outside housing 104 and may be coupled to air compressing assembly 109 via a tube or conduit.
In one embodiment of the present invention, exemplary portable air compressor 100 may include a light source. The light source may be any type of element capable of producing light. For example, the light source may be an LED, a lamp, a bulb or any other element capable of producing light. In another embodiment of the present invention, the light source may be disposed within housing 104. In yet another embodiment of the present invention, the light source may be detachable from exemplary portable air compressor 100. The light source may have its own power source. In yet another embodiment of the present invention, the light source may be coupled to the same power source as motor 102.
The embodiments and examples shown above are illustrative, and many variations can be introduced to them without departing from the spirit of the disclosure. For example, elements and/or features of different illustrative and exemplary embodiments herein may be combined with each other and/or substituted with each other within the scope of the disclosure. For a better understanding of the disclosure, reference should be had to any accompanying drawings and descriptive matter in which there is illustrated exemplary embodiments of the present invention.
