The present invention relates to compressor assemblies, and, in particular, relates to portable compressor assemblies.
Several types of compressors currently exist, some of which are portable and often include an air storage tank that normally includes either one or two air reservoirs for storing compressed air and, with respect to the longitudinal axis of the tank, a wheel located at one end of the air tank and a handle at the opposite end of the tank. The compressors with two air reservoirs generally utilize one wheel while the single reservoir compressors of this type generally utilize two wheels. These single and double reservoir types of compressors are often referred to as wheelbarrow compressors. The compressor will also include components to compress the air. These components generally include a motor assembly and a pump assembly. Due to space constraints, these components typically are mounted on top of the air tanks. One example of such a compressor is made by Campbell Hausfeld, model number GP90135, which is shown in
Mounting the components on top of the air tanks results in several disadvantages. One disadvantage is the high center of gravity that results from mounting the components on top of the air tanks. The high center of gravity is particularly inconvenient for a user manually transporting the compressor and may result in a user losing control of the compressor. This is particularly the case in the two-reservoir wheelbarrow-style compressors used at worksites that are often transported in a wheelbarrow type manner up and down narrow wooden ramps. Additionally, the high center of gravity may cause the air compressor to be unstable and prone to tipping or tilting when being used.
Moreover, such compressors may be difficult to package and store for, by way of example, shipping, warehousing or retail purposes. When packaged, the air compressors are often shipped, stored or displayed by being stacked atop one another on shelves. Existing compressors tend to have high profiles (i.e., are of a taller height). Thus, when packaged, a large amount of storage space may be necessary. Likewise, if the compressors are shipped in large shipping containers, the compressor height limits the number of units that can be packed into a container. Moreover, a greater amount of packaging materials may be necessary due to the high profile of the compressor.
Additionally, the handles on such tanks also can cause difficulties when storing the compressors. The handles on such compressors often project outwardly and upwardly from the compressor. Such a configuration again results in an increased height and length and the need for a greater amount of storage space and packaging material.
In one construction, the invention provides a wheelbarrow compressor. The wheelbarrow compressor includes a first reservoir and a second reservoir, a handle assembly attached with a first portion of at least one of the first and second reservoirs and a wheel assembly attached with a second portion of at least one of the first and second reservoirs, and at least one first secondary handle and at least one second secondary handle. The at least one first secondary handle is attached to one of a top portion and a side portion of at least one of the first and second reservoirs. The at least one second secondary handle is attached to one of a top portion and a side portion of at least one of the first and second reservoirs. One of the first and second secondary handles is located closer to the second portion of the first and second reservoirs, and the handle assembly is not either of the first and second secondary handles.
In another construction, the invention provides a wheelbarrow compressor. The wheelbarrow compressor includes a first reservoir and a second reservoir, a handle assembly attached with a first portion of at least one of the first and second reservoirs and a wheel assembly attached with a second portion of at least one of the first and second reservoirs, and first and second secondary handles. The first secondary handle is attached to one of a top portion and a side portion of the first reservoir and to one of a top portion and a side portion of the second reservoir. The second secondary handle attached to one of a top portion and a side portion of the first reservoir and to one of a top portion and a side portion of the second reservoir. One of the first and second secondary handles is located at the second portion of the first and second reservoirs and the other of the first and second secondary handles is located at the first portion of the first and second reservoirs, and the handle assembly is not either of the first and second secondary handles.
In yet another construction, the invention provides a wheelbarrow compressor. The wheelbarrow compressor includes a bottom facing a support surface upon which the wheelbarrow compressor rests in a normal operating position, a top located opposite the bottom, a first reservoir and a second reservoir, a handle assembly, a wheel assembly, and first and second secondary handles. The handle assembly is attached with a first portion of at least one of the first and second reservoirs, and the wheel assembly is attached with a second portion of at least one of the first and second reservoirs. The first secondary handle is attached to one of a top portion and a side portion of at least one of the first and second reservoirs. The second secondary handle is attached to one of a top portion and a side portion of at least one of the first and second reservoirs. The first secondary handle is located at a distance that is closer to a center of gravity of the wheelbarrow compressor than a distance of the second secondary handle relative to the center of gravity, and the distances are measured substantially parallel to the support surface when the wheelbarrow compressor is resting in the normal operating position. The handle assembly is not either of the first and second secondary handles.
In yet another construction, the invention provides a wheelbarrow compressor. The wheelbarrow compressor includes a bottom facing a support surface upon which the wheelbarrow compressor rests in a normal operating position, a top located opposite the bottom, a motor, a pump operatively connected to the motor, first and second reservoirs for storing a fluid, at least one primary handle, a wheel assembly, and first and second secondary handles. The first reservoir is in fluid communication with the pump to deliver the fluid thereto, and the second reservoir is in fluid communication with the pump to deliver the fluid thereto. The at least one primary handle is located proximate a first end of at least one of the first and second reservoirs. The wheel assembly is located proximate a second end of at least one of the first and second reservoirs, and the second end is generally opposite the first end, and the at least one primary handle is for lifting the first end of the wheelbarrow compressor such that only the wheel assembly engages the support surface. The first secondary handle is coupled to the wheelbarrow compressor at a first distance from a center of gravity of the wheelbarrow compressor measured in a direction substantially parallel to the support surface when the wheelbarrow compressor is resting in the normal operating position. The second secondary handle is coupled to the wheelbarrow compressor at a second distance from the center of gravity measured in a direction substantially parallel to the support surface when the wheelbarrow compressor is resting in the normal operating position. The first distance is less than the second distance, and the at least one primary handle is not either of the first and second secondary handles.
Before turning to the drawings and the detailed description, it should be noted that although the detailed description describes an air compressor, those skilled in the art will recognize that the novel compressor disclosed herein may be used with other types of compressed gas.
a is a bottom view of an alternate embodiment of a compressor assembly.
a is a partial view of the embodiment of
b is a partial view of a handle having a plurality of nesting portions.
Turning now to
The base may be a one-piece base, or, alternatively and as shown in
The base also includes a recess 10, which, in a preferred embodiment, is a through-hole in the base. The recess 10 accommodates a flywheel 12 so that the compressor can be mounted in an ultra-low profile manner on the base. That is, a portion of the flywheel 12 may pass through the recess 10. The air reservoirs 4 are positioned on the base 6 such that there is a space 14 between them. As explained further below, additional components of the air compressor are supported in the space 14 and on the portion of the base between the reservoirs.
A handle assembly 16 is attached to a first portion 18 of at least one of the air reservoirs 4 and a wheel assembly 26 attached to a second portion 20 of at least one of the air reservoirs 4. The first and second portions 18, 20 are the portions to the left and right of the reservoir 4 length midpoint indicated by the line M in
Although
The wheel assembly 26 includes a wheel 28 that is mounted to a pair of brackets 32, each of which connects the wheel 28 to the air reservoir 4. As with the handle assembly, the wheel assembly need not be directly mounted to the air reservoirs. As disclosed above, the wheel assembly is attached to the second portion 20 of the air reservoirs 4, opposite the first portion 18, such that a user may grasp the handles and transport the air compressor, such that the air compressor rolls on the wheel. The configuration of such an air compressor is known as a “wheelbarrow” style air compressor.
Compressor components 34 to compress gas to be stored within the air reservoirs are operatively connected with the air reservoir and generally are located in the space 14 between the air tanks and supported by the base. The components may include a pump assembly 36 and a motor assembly 38. The motor assembly 38 may include an electric motor or a gas engine 38a, and, furthermore, embodiments that include a gas engine may also include a fuel tank 40, depending on the design of the motor assembly. A flywheel 12 is attached to the motor assembly. The pump assembly 36 includes a pump 36a. The pump assembly 36 is fluidly connected to the air reservoirs 4 and the motor assembly 38 is operatively connected to the pump assembly 36. In addition, and as described above, the flywheel 12 is positioned so as to be at least partially within the recess.
The compressor components may be located anywhere in the space along the base. In one preferred example, the motor may be located in the space approximately four inches behind the wheel. In another embodiment, the pump may be located in the space immediately behind the wheel.
Having the compressor components 34 disposed on the base 6 between the air reservoirs 4 results in the air compressor having a center of gravity lower than prior-art air compressors, and more preferably, results in the air compressor having a center of gravity lower than an uppermost surface 27 of the air reservoirs. As shown in
Referring now to
Unlike the embodiments described herein, prior-art air compressors such as the Campbell Hausfeld model number GP90135 compressor (
In contrast, having the pump and motor assemblies of the present air compressor on the base 6 between the air reservoirs 4, as opposed to an upper portion of the air reservoir, lowers vertical height of the compressor and, in turn, the center of gravity. Lowering the vertical height of the compressor adds stability to the compressor and further discourages tipping or tilting. Preferably, and as described above, the center of gravity is below the uppermost surface of the air reservoirs. In an alternate embodiment, and as also been described above, it also is preferable to have the bottom-most portions of the pump and the motor be no higher than the uppermost quadrant of the air reservoirs. Such embodiments highly reduce the likelihood of having the air compressor tip or tilt while being transported and make transporting the compressor much easier.
Optionally, and to add further stability to the air compressor, the wheel 28 of the compressor may be enlarged to a size approximately equal to or greater than the air compressor profile, as shown in
Moreover, having the air compressor components disposed on the base results in an air compressor having a height or profile, measured with respect to the horizontal plane, lower than the profile of prior art compressors. This provides benefits with respect to the shipping and packaging of the air compressor. The lower height profile requires less packaging material. Also, the lower profile requires less storage space when being packaged. When packaged, the air compressors are often stored or displayed by being stacked atop one another on shelves. With the lower profile, more units may be stacked on top of one another within the same space. This is particularly advantageous when shipping the compressors. Shipping often is done by using large containers that are transported on boats, trains, or trucks. The low profile allows for more compressors to be packed into a container, thereby reducing the shipping costs.
However, with respect to the air reservoir longitudinal axis 7, at least one air reservoir is oriented on the base so that it is angled with respect to a central axis 44 that passes through the wheel 26, with the central axis thus being defined as being generally perpendicular to the rotational axis of the wheel. Preferably, the reservoir 4 will be positioned at an angle a, labeled in
The pump assembly 36 and motor assembly 38 are at least partially disposed on the top portion 23 of one of the air reservoirs 4 and are positioned so that the profile P of these air compressor components, when viewing
As with the embodiments described above, the present embodiment of the air compressor results in a compressor having a lower-center of gravity than prior-art compressors. This is because prior-art air compressors typically mount the flywheel on an upper portion of the reservoir, thus raising the center of gravity. Moreover, angling at least one air reservoir results in the air compressor having a lower profile than prior-art compressors due to the flywheel being lower, thus providing the additional packaging benefits described above.
The embodiments described above may incorporate additional features without departing from the scope of the invention. One such feature includes movable handles 22 that may ergonomically accommodate a user transporting the compressor with the handle assembly and wheel assembly. Additionally, the movable handles 22 may be storable so that they facilitate the convenient storage of the handles. The movable handles may rotate, fold, slide, telescope, or retract in order to facilitate ergonomic adjustments or storability. Additionally, the movable handles may be removable. Handles that are removable may be stored in a separate location on or near the compressor.
Referring to
In yet alternate embodiments, each handle may be modified to be slidably movable. Referring to
As shown in
In another alternate embodiment shown in
The movable handles provide several benefits. The handles may be rotated or telescoped so that they do not project outwardly from the first portion of the compressor, resulting in a compact air compressor, which provides further benefits with respect to shipping, storage and packaging as described above. Moreover, the handles may be readily adjusted to multiple positions so as to be more comfortable for a user. In fact, as those skilled in the art will recognize, the handles may be modified to both telescope and rotate as described above.
Referring to
The skids preferably are of a material conducive to sliding, such as an elastomeric material. While the skids preferably extend across nearly the entire bottom portion 8, in alternate embodiments, the skids may extend across less than nearly the entire length of the bottom portion. Moreover, in yet alternate embodiments, a skid may be made up of several pieces of material, which may be either continuous or not continuous, attached across the bottom portion 8 of the air reservoir.
Optionally, the air compressor may include secondary handles 62, disposed on the air reservoirs 4. The secondary handles 62 are helpful for lifting the compressor. Preferably, the secondary handles are rollbar-style handles as shown in
Preferably, the secondary handles will be offset from each other such that the handle 62a disposed on the second portion 20 is shorter than the handle 62b disposed on the first portion 18. In a preferred embodiment, the offset will be about 3.875 inches, although in other embodiments the offset may be more than or less than this number. However, handles that differ in height as a result of manufacturing tolerances, i.e., handles that are not meant to be offset, are not secondary handles. Manufacturing tolerances for such handles are most often less than ¾ inch and usually are closer to ¼ inch.
As a result, if each secondary handle is used to lift the air compressor, the second portion 20 is raised higher than the first portion 18, which usually will aid in the loading of the air compressor into the back of a truck or other vehicle. When the offset handles and skids are both used, loading the compressor (e.g., loading the compressor into the back of a pick-up truck) is particularly facilitated. Specifically, when lifted, the second portion 20 will be higher than the first portion 18. The operator may then easily rest the skids 60, which are on the bottom surface 25 of the second portion 20, on the truck bed and easily slide the compressor into the truck.
In another preferred embodiment, and referring to
The compressor shown in
The air compressor may include alternate embodiments without departing from the scope of the present invention. For example, rather than a single wheel assembly, a wheel assembly may be attached to the first portion of each air reservoir. Moreover, the handle assembly may have other shapes, including a unitary, u-shaped handle, without departing from the scope of the invention. Also, referring to
It is therefore intended that the foregoing detailed description be regarded as illustrative rather than limiting, and that it be understood that it is the following claims, including all equivalents, that are intended to define the spirit and scope of this invention.
This application is a divisional of U.S. patent application Ser. No. 11/731,999, filed Apr. 2, 2007, which is incorporated herein by reference.
Number | Date | Country | |
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Parent | 11731999 | Apr 2007 | US |
Child | 12606801 | US |