The invention relates to an apparatus and method for brewing beverages. More particularly, the present invention relates to a portable apparatus for brewing beverages by passing heated liquid through a collection of ground beans.
First consumed in the ninth century, the beverage coffee has spread throughout the globe to be one of the largest traded commodities in modern times. Several devices have been developed to prepare the coffee beverage that typically requires brewing ground roasted coffee beans.
One such device is a percolating device that forces boiling water into a chamber above a filter by pressurized steam. The water then passes through the grounds due to gravity, repeating the process until shut off by an internal timer or, more commonly, a thermostat that turns off the heater when the entire pot reaches a certain temperature.
Coffee may also be brewed by steeping in a device such as a coffee press in which ground coffee beans and hot water are combined and left to brew for a few minutes. A plunger is then depressed to separate the coffee grounds from the water. Because the coffee grounds are in direct contact with the water, all the coffee oils remain in the beverage, making it stronger and leaving more sediment than in coffee made by an percolating device.
An espresso device produces one of the more popular coffee beverages. The espresso device forces heated pressurized water through ground coffee beans. As a result of brewing under high pressure the coffee beverage produced by this device, an espresso beverage, is more concentrated than the coffee beverage produce by the percolator device or the coffee press device. Additionally, the espresso device produces a much desired crema.
The science and physical requirements for producing a good espresso are well known to those versed in the art. They include high pressures of approximately 130 psi-240 psi. Water temperature typically in a range of 197° F.-205° F., and the coffee beans freshly roasted and ground within at least two weeks of the brewing process. Espresso is obtained by traversing hot water through coffee grounds for no longer than 25-30 seconds. Failure to meet any of these requirements can result in an express beverage that may be lacking in taste, too bitter to the taste, or that may be lacking sufficient crema in part or in whole. The water temperature can be controlled. Since the heated water typically is prepared close to the natural boiling point of water at sea level, it can be used to deliver a consistent pressure required to produce a good espresso. Most espresso machines, however, are heavy and bulky due to the high-pressure water pumps and pipes, pressure bypass valves and other engineering requirements incorporated into the device.
Whereas the coffee press and percolating devices can be made small and portable, espresso-based beverages are increasingly popular and are typically made with large, non-portable equipment. There is a need, therefore, for an espresso device with an acceptable footprint and operation that facilitates portability of the same.
A brewing apparatus, comprising a brewing system; a handle assembly coupled to the brewing system and containing a source of compressed fluid; and a valve system, coupled to the handle, to selectively place the source of compressed fluid in fluid communication with the brewing system.
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Fluid manifold 56 has a circular shoulder region 68 with a first surface 70 facing away from showerhead 54 and a second surface 72 extending transversely to first surface 70. Shoulder 68 is radially and symmetrically disposed about a membrane coupler 72 and has an opening 74. Extending from membrane coupler 72 are a plurality of spaced-apart spokes 76, each pair of which defines a passageway 78 through which fluid may traverse. A first annular recess 80 is formed into second surface 72 proximate to first surface 70. A second annular recess 82 is formed in shoulder 68 opposite first surface 70 and extends away therefrom. First FPC O-ring 60 is disposed in first recess 80. Circular shoulder 64 and first FPC O-ring 60 is disposed in second annular recess 80. Fluid manifold 56 is typically fabricated from plastic, but may be fabricated from any suitable material such as aluminum, steel and the like.
Flexible membrane 58 includes a centrally disposed detent 84 extending from a flexible region 86 and is received in opening 74 forming an interference fit with membrane coupler 72. Flexible region 86 has sufficient area to be in superimposition with spokes 76 and passageways 78. When FPC system 52 is disposed in opening 48 a chamber 88 is defined by FPC system 52 and pressure vessel 42.
With collection assembly 20 and fluid injection assembly 22 both mounted to annular frame 16, a fluid-tight seal is formed by first FPC O-ring 60 and both pressure vessel 42 and second surface 72; and a fluid-tight seal is formed between second FPC O-ring 62 and both shoulders 80 and 32. Fluid is allowed to ingress into chamber 88 by coupling one end of a flexible passageway 90, which may be in the form of surgical tubing, to a coupling orifice 92 coupled to into annular frame 16. Coupling orifice 92 places flexible passageway 90 in fluid communication with a channel 84 formed into neck 18. As shown, coupling orifice 92 is positioned between pressure vessel 42 and PFC system 52 with flexible passageway 90 extending therefrom away from PFC system 52 juxtaposed against pressure vessel 42 and matching a profile thereof, terminating in backflow valve 96. Backflow valve 96 is received within one end of flexible passageway 90, disposed opposite to coupling orifice 92, forming an interference fit therewith. To maintain fluid-tight integrity between annular frame 16 and coupling orifice 92 a gasket 98 is disposed therebetween that is formed from any suitable material such as buna-N, silicone and the like.
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A second bulwark recess 124 is formed in bulwark 112, opposite to first bulwark recess 116. PRS also includes a bearing member 126 and a valve body 128. Bearing member 126 is fixedly attached to body 19 using any suitable means, such as fasteners (not shown) so as to be spaced-apart from bulwark 112, facing second bulwark recess 124. Positioned between bulwark 112 and bearing member 126 is valve body 128. Valve body 128, typically formed from a metal such as brass, bronze and the like, has a central throughway 130 extending along a longitudinal axis (not shown) thereof. Projections extend from opposed ends of valve body 128 and are radially and symmetrically disposed about central throughway 130, defining first and second valve elements 132 and 134. Bearing member 126, typically formed from the same types of materials as frame 19, e.g., metals that may be machined or die cast, includes a hollow bore 136 extending therethrough, and first valve element 132 is disposed within said hollow bore 136. Surrounding first valve element 132 is an annular O-ring 138 forming a fluid tight seal between bearing member 126 and first valve element 132. A pair of spaced-apart O-rings 140 and 142 surround second valve element 134. O-rings 140 and 142 form a fluid-tight seal between second valve element 134 and bulwark 112. A helical spring 146 is disposed around valve body 128 and resiliently biases the same so that valve element 134 is disposed within second bulwark recess 124. The relative dimensions of valve element 134 and second bulwark recesses 124 are established so that substantially the entire volume of second bulwark recesses 124 is filled by valve element 134. The relative dimensions of valve element 132 and central bore 136 are established so that a portion of the volume of central bore 136 is not filled by valve element 132 when helical spring 146 resiliently biases valve body 128 to have valve element 134 fill the volume of second bulwark recess 124. In this position, referred to as the first trigger configuration, a pair of exhaust ports 148 and 150 are in fluid communication with channel 84 via central bore 136. Ports 148 and 150 place central bore 136 in fluid communication with void 100. To maintain a fluid-tight integrity of central bore 136, an O-ring 101 is disposed between bearing member 126 a neck coupler 103 integrally formed with neck 18.
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Also included in PRS is a maximum pressure regulator (MPR) 182. MPR 182 includes a hollow cylindrical sleeve 184, typically formed from a metal such as brass, bronze and the like, disposed within a bore 186 of bulwark 112. Cylindrical sleeve 184 includes apertures 185 and extends from bore 186, terminating in an opening 188. A venting cap 190, formed from any suitable material, such as aluminum, steel, brass, bronze and the like, covers opening 188 and includes a tapered portion 192 that is inserted into sleeve 184, as well as apertures (not shown) allowing venting into void 100. An O-ring 194 surrounds sleeve 184 and forms a fluid-tight between bulwark 112 and sleeve 184. A portion 196 of sleeve 184 extends from O-ring 194 and has a smaller outside diameter than the remaining portion of sleeve 184. Disposed within sleeve 184 is a metal valve body 198 machined to have a “T-channel” 200 extending along to orthogonal directions and a hollow recesses 202 in which a helical spring 204 is disposed. Valve body 198 is disposed within sleeve 184. A plurality of O-rings 205 and 206 surround body 198 forming a fluid-tight seal between sleeve 184 and valve body 198. Formed into bulwark 112, opposite to cover 190 is a frusto-conically shaped chamber 208 extending from bore 186 and terminating in an opening 210 that is in fluid communication with a butterfly valve 212. Butterfly valve 212 places frusto-conically shaped chamber 208 in fluid communication with a throughway 214 that is in fluid communication with second bulwark recess 124.
Operation of PRS is controlled by movement of a trigger assembly 220 that includes a trigger element 222 connected to body 19 to rotate about pivot 223. Trigger element 222 is coupled to a suitable linkage 224 that facilitates that reciprocates a partial distance between bearing member 126 and bulwark 112. Linkage 224 is coupled to a detent 226 of valve body 128 to move in response to movement of linkage 224.
Trigger assembly 220 is biased to be maintained in a first trigger configuration without any force being applied to trigger element 222. The trigger element 222 includes fastener opening 223 and is fastened to linkage 224 with a fastener, such as a screw 225, which may be adjusted for calibration of switch position. In the first trigger configuration valve bodies 128, 154 and 196 are positioned as shown in
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During the brewing process, valve element 132 regulates fluid pressure in fluid injection assembly 22 by activation of trigger assembly 220. In this fashion, a user of apparatus 10 may regulate the quantity of fluid, compressed gas from fluid container 108, introduced into fluid injection assembly 22 to establish a second pressure P2, which may vary at different stages in the brewing process, where its pressure depends on several different factors in the process. To that end, trigger assembly 220 operations to activate different valving operations of valve elements 132 and 134. MPR valve 182 vents fluids into void 100 in response to the pressure of fluid in fluid injection assembly 22 exceeding approximately 250 psi. Specifically, back flow valve 96 facilitates bidirectional fluid flow between chamber 228 and fluid injection assembly 22 to allow MPR valve 182 to operate as a safety feature and while facilitating a flow of fluid from fluid container 108 into fluid injection assembly 22. To that end, back flow valve 96 is fabricated as a pressure sensitive back/bladder valve that includes two flexible bladder elements 230 and 232 mount to a body 234 that is inserted into tube 90. Bladder elements an arcuate shape, central portions of which extend substantially equidistant from body 234 compressing together proximate to a central axis 236 of body 234. Central portions are spaced apart from body 234 to facilitate separation of bladder 230 and 232 from central axis 236 forming an opening through which fluid may propagate when the pressure of the fluid is of a predetermined pressure. As designed bladder elements 230 and 232 separate from central axis 236 in the present of a fluid pressure of approximately 20 psi. Back flow valve 96 is formed from santopreme.
Flexible membrane 58 functions to retain fluid, such as water, present in fluid injection assembly 22 until chamber 88 reaches a pressure PC that exceeds a predetermined magnitude, e.g., between 135 psi to 145 psi. Once pressure PC is obtained, flexible portion 86 moves away from fluid manifold 56 so that liquid may propagate through showerhead 54 and into collection assembly 20. In this manner, coffer, such as espresso, may be brewed. For brewing espresso, it is desired that pressure PC be consistently over the minimum pressure value in the chamber 88 for a duration of time sufficient to brew the water over the grounds, such as 20-25 seconds for example. The espresso may then be exhausted from collection assembly 20 through exhaust portion 36 and ultimately into a cup or other container. To assist a user trigger assembly 220 may have perceivable indicator, such as a click mechanism, that would aid the user of apparatus 10 in selecting a desired or optimal brewing results.
It should be understood that the description set forth above are examples of the different embodiments of the present invention. Many modifications and changes may be recognized by those of ordinary skill in the art. Therefore, the scope of the invention should not be limited to the description set forth above. Rather, the scope should be determined by the claims including the full scope of equivalents.
The present patent application claims priority to U.S. provisional patent application No. 61/141,226 filed Dec. 29, 2008, entitled PORTABLE BREWING DEVICE AND METHOD OF MAKING AND OPERATING and having Stephen James O'Brien, Jacques Gagne, Stephen Hoober, Benjamin Pei-Ming Chia; Yi Chuan Liao; Donna Liao; Ray Gradwohl; and Kenneth Robertson listed as inventors; and claims priority to U.S. patent application Ser. No. 12/137,533, filed Jun. 11, 2008 which claims priority to U.S. provisional patent application No. 60/934,294, filed Jun. 11, 2007.
Number | Date | Country | |
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61141226 | Dec 2008 | US |