The present subject matter relates to portable container devices that are capable of transporting various items of differing sizes and types. More particularly, the present subject matter relates to portable containers having multiple compartmented volumes, which compartmented volumes and their respective shapes are variable depending on particular needs of the user.
Portable container devices are widely used to store and transport any variety of products. Such devices include portable containers, each of which may be sized and shaped to provide volume adequate to hold items generally corresponding to the volume of each container. When multiple items are desired to be transported at one time, it often is necessary to use differently sized individual portable containers depending on the items. For example, when the items are foods, particularly non-packaged foods, the size and shape of the food items and thus of the containers needed to contain the food items can vary from day to day depending on dietary needs and tastes of the user, requiring owning, cleaning and storing a variety of container sizes and shapes.
Some portable containers are of a type that have multiple compartments in the same portable container, which multiple compartments are intended to divide the total volume of the portable container into smaller volumes in order to accommodate differently sized items. Particularly concerning portable food transport container devices, the present disclosure has recognized these types of portable container devices do not exhibit flexibility in configuration, shape and/or volume to quickly accommodate food item sizes and shapes that vary depending on different intended uses of the portable container device.
There are several aspects of the present subject matter which may be embodied separately or together in the devices and systems described and claimed below. These aspects may be employed alone or in combination with other aspects of the subject matter described herein, and the description of these aspects together is not intended to preclude the use of these aspects separately or the claiming of such aspects separately or in different combinations as set forth in the claims appended hereto.
In some embodiments, the portable devices of the present disclosure are shaped container components, each having a bottom panel and upstanding side panels, the upstanding side panels being arranged according to a shaped container perimeter that is desired for the particular portable device. Also included is a shaped insert component having an outside perimeter wall sized and shaped to lie closely within the shaped container perimeter, the shaped insert having a plurality of flexible and movable dividers within the outside perimeter wall of the shaped insert component, the shaped insert component further including one or more living hinge portions. Features of these shaped inserts include being of a unitary structure, for example being formed as a one piece unit, and being removable from the shaped container, for example being not attached to the shaped container.
The present disclosure includes the advantageous features of a portable device having a shaped container component with a bottom panel and upstanding side panels providing a shaped container inside perimeter that is desired for the particular portable device. Also included is a shaped insert component having an outside perimeter wall sized and shaped to fit closely within the shaped container perimeter, the shaped insert component having a plurality of flexible and movable dividers within its perimeter wall, the shaped insert component further including one or more living hinge portions, including a medial hinge portion between hinge panels and end living hinge portions by which the panels flexibly transition to the rest of the shaped insert component. These shaped insert components are of an integrally manufactured structure, for example being formed as a one piece unit, or being manufactured in accordance with a co-molding process joining different polymers. The integral shaped insert component is removable from the shaped container component and without any means of connection between the insert and the shaped container components.
In one aspect, a container device for storing and/or transporting items, especially a variety of food items of differing sizes, the variety of which changes between times of use is provided. The container device is intended to be portable and usually easily transportable to without significant strength being required. Container devices of this type have a shaped container component having an internal volume of a perimeter that is suitable for the particular portable device. Also included is a shaped insert component having an external perimeter wall sized and configured to be positioned for transport within the perimeter wall of the shaped container component, the shaped insert component having a plurality of flexible and movable dividers within the perimeter wall of the shaped insert, the shaped insert further including a medial living hinge for each divider joining adjacent flexible panels, with a living hinge on either end of the dividers movable between an extended configuration and a collapsed configuration. These shaped insert components are of a unity structure, for example being formed as a unit, either as one piece of polymer or of co-molded polymers formed into a unit that is intended to be used in tact, even if constructed from differing polymers such that, in use, no components of the shaped insert are removed from or added to the insert.
In another aspect, a container device for storing and/or transporting items, especially a variety of food items of differing sizes, the variety of which changes between times of use, is provided. The container device is intended to be portable and usually easily transportable to without significant strength being required. Container components of this type of device have an internal volume and shaped container perimeter that is required for the particular portable device. Also included is a shaped insert component having an exterior perimeter wall sized and configured to be positioned for transport within the shaped container component internal perimeter, the shaped insert component having a plurality of flexible and movable dividers within the perimeter wall of the shaped insert, the shaped insert further including a medial living hinge portion for each divider joining adjacent flexible panels, with a living hinge portion on either end of the dividers movable between an extended configuration and a collapsed configuration. The dividers delineate a given volume therewithin when in an extended configuration. By operation of their flexibility and the living hinge portions, a collapsed configuration is easily achieved by operation of which that given volume is, in effect, made accessible for joining with other interior volume portions of the shaped insert.
In an additional aspect, a container device for storing and/or transporting items, especially a variety of food items of differing sizes, the variety of which changes between times of use, is provided. The container is intended to be portable and usually easily transportable without significant effort or risk. Container devices of this type have a shaped container component with an internal volume having a perimeter that is useful for the particular portable device. Also included is a shaped insert component having an external perimeter wall sized and configured to be positioned for transport within the shaped container perimeter, the shaped insert having a plurality of flexible and movable dividers within the perimeter wall of the shaped insert, the shaped insert further including a medial living hinge portion for each divider joining adjacent flexible panels, with a living hinge portion on either end of the dividers movable between an extended configuration and a collapsed configuration. The dividers delineate a given volume therewithin, and cast a given footprint, when in an extended configuration. The bottom of the shaped container has one or more ridges that generally coincide with the given footprint of the dividers to provide a barrier to movement of material and/or items into or out of the given volume associated with that divider. By operation of their flexibility and the living hinge portions, a collapsed configuration is easily achieved by operation of which that given volume is, in effect, made accessible for joining with other interior portions of the shaped insert component.
In yet an added aspect, a container device for storing and/or transporting items, especially a variety of food items of differing sizes, the variety of which changes between times of use, is provided. The container device is of a type or style and size that is designed to be portable and usually easily transportable to without significant strength being required of the user. Container devices of this type have a tray component with a shaped perimeter that is desired for the particular portable device, the tray being gravity mountable within the shaped container component upon engagement with an obstruction that spaces the bottom of the tray component from the bottom of the shaped container component, thereby providing an open volume beneath the tray. Also included is a shaped insert component having a perimeter wall sized and configured to be positioned for transport within the shaped container perimeter, the shaped insert component having a plurality of movable dividers within the perimeter wall of the shaped insert, the shaped insert further including a medial living hinge portion for each divider joining adjacent flexible panels, with a living hinge portion on either end of the dividers movable between an extended configuration and a collapsed configuration. The dividers delineate a given volume therewithin when in an extended configuration. By operation of their flexibility and the living hinges, a collapsed configuration is easily achieved by operation of which that given volume is, in effect, made accessible for joining with other interior portions of the shaped insert.
As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of certain features, which may be embodied in various forms and combinations. For example, some of the various components that are illustrated as being separate pieces external of other components are not to be limited as such, it being understood some, most or all of the separate pieces can be engineered to be included as a unit of components internal to the product, which unit has or units have multiple functional elements and still be in accordance with the present disclosure. Therefore, specific details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriate manner.
This shaped container component 102 illustrated embodiment further features a shelf or obstruction member 106 having the function of a stop whereby the tray 105 is prevented from resting on the bottom wall 107 of the shaped container component 102, providing for an open volume 108 suitable for storing particularly bulky items within the closed portable container device. Inasmuch as this volume is farthest removed from the freezer pack or packs (if provided), such items can be of the type that are not temperature-sensitive. Shelf, obstruction or stop can take the form of a wall portion of reduced perimeter size, or wall indent located substantially the full horizontal perimeter of the shaped container, as generally shown in
Alternatively, the shelf, obstruction or stop can be at a location along the sidewall of the shaped container but not be present along the full horizontal perimeter. In that case, the shelf, obstruction or stop will have an upper surface that has a height corresponding to the location along the sidewall that prevents downward movement of the tray 105 and/or shaped insert 103 below the desired horizontal perimeter footprint that allows the designed-for open volume 108 when the tray and/or shaped insert are positioned within the shaped container. For example, such a shelf or stop can be a pillar running between the bottom wall and the top of the horizontal perimeter desired location along a non-indented sidewall at this location. Further, one or more such pillars can be spaced apart along the horizontal perimeter desired location. Further, the shelf, obstruction or stop can take the form of a protrusion from the container inner sidewall that does not extend downwardly to any significant degree as a pillar but instead is spaced above the bottom wall of the container for from about 2 percent to about 90 percent of the typically non-indented sidewall length between the bottom wall and the desired horizontal perimeter height.
The tray component 105 illustrated in this embodiment has a floor or bottom panel 111 and upstanding side panels providing a tray perimeter wall 112. In this embodiment, the edge of the outside surface of the bottom panel engages the shelf, obstruction or stop consistent with disclosure herein. Further, in this embodiment, the shaped insert component 103 has a perimeter wall 113. The outside surface of the insert perimeter wall 113, in this illustrated approach, is of a perimeter size less than the inside perimeter size of the side panels 112 of the tray 105. When maximizing the volume for the insert is desired, the difference between this external insert perimeter size and this external tray perimeter size will be very small, just enough to provide horizontal spacing therebetween to allow for removal of the insert from the tray when desired for cleaning or the like. Typical such horizontal spacing is between about one and about ten millimeters—this is average spacing, it being appreciated that spacing between these two components will typically vary from side to side depending on the orientation of the portable container.
Shaped insert component 103 illustrated in
The shaped insert 103 is a unitary structure; for example, all of the dividers, panels and living hinges that are present are molded as one piece, or otherwise made to be of one-piece construction. It will be noted, with this arrangement, the shaped insert is removable as a single unit from the component within which it is designed to rest at times when the portable container device is fully assembled. The shaped insert component can be therefore removed as a whole unit for cleaning or other reasons desired by the user. There is no need to be concerned about misplacing or failure in construction of any components of the insert discussed herein and that provides multiple compartments varying in shape and volume, examples of which are discussed herein, without requiring any assembly, separate storage or disassembly.
Further, there is no need to attach the shaped insert component to the tray component or container component within which it rests. Because the shaped insert is a single unit, it stays in place during normal use, and its operation or functioning is not at all dependent on connection of any part of the shaped insert to any other surface or component of the portable container. This function is further facilitated by the robustness of the shaped insert component, including its continuous perimeter sidewall that helps hold the shaped insert in position without any type of attachment material or members.
Also, the shaped insert component is constructed of flexible and/or bendable material that facilitates its operation. Such materials, for example, include silicone, so-called thermoplastic rubber (“TPR”—natural or synthetic), block polymers and co-molded polymers. Examples of co-molded polymers include silicone molded to or over polyamide walls, polyamides including nylons, or other polymers that provide a compatible and less costly base for silicone or other materials.
Concerning operation of the shaped insert component 103 that is illustrated in this embodiment, reference is particularly made to
This shaped container 132 illustrated embodiment further features an optional ridge 136 (
The shaped container 132 illustrated in this embodiment, in addition to the floor or bottom panel 137 has upstanding side panels 138 providing a tray perimeter wall. In this embodiment, the shaped insert 133 has a perimeter wall 143. The outside surface of the insert perimeter wall 143, in this illustrated approach, is of a perimeter size less than the inside perimeter size of the side panels 138 of the shaped container 132. When maximum volume determined by the insert and adjoining panels of the insert perimeter wall 143 is desired, the difference between this insert outside perimeter size and this shaped container inside perimeter size will be very small, just enough to provide horizontal spacing therebetween to allow for removal of the insert from the shaped container when desired for cleaning or the like. Typically, such horizontal spacing is between about one millimeter and about ten millimeters—this being an approximation of average spacing that might vary depending on the orientation of the portable container device when in use.
Shaped insert component 133 illustrated in
The shaped insert component 133 of this and of other embodiments set out herein is a unitary structure; for example, all of the dividers, panels and living hinges that are present are molded as one piece, otherwise made to be of one-piece construction. It will be noted, with this arrangement, the shaped insert is removable as a single unit from the component within which it is designed to rest at times when the portable container is fully assembled. The shaped insert can be therefore removed as a whole unit for cleaning or other reasons desired by the user. There is no need to be concerned about misplacing or failure in construction of any components of the insert discussed herein and that provides multiple compartments varying in shape and volume, examples of which are discussed herein, without requiring any assembly, separate storage or disassembly.
Further, there is no need to attach the shaped insert component 133 of this or other embodiments set out herein to the shaped container within which it rests. Because the shaped insert is a single unit, it stays in place during normal use, and its operation or functioning is not at all dependent on connection of any part of the shaped insert to any other surface or component of the portable container. This single-component structure is further facilitated by the robustness with moderate flexibility of the shaped insert, including its continuous perimeter sidewall that helps hold the shaped insert in position, and this is accomplished without any type of attachment material or members.
Also, the shaped insert component 133 is constructed of flexible and/or bendable material that facilitates its operation. As noted in correction with the first embodiment, examples of these materials include silicone, synthetic TPR, natural TPR, block polymers and co-molded polymers. Examples of co-molded polymers suitable for construction of the shaped insert component include silicone molded to or over structural parts of nylon, polyamides, or other polymers that provide a compatible and less costly base for silicone or other materials.
Concerning operation of the shaped insert 133 that is illustrated in this embodiment, reference is particularly made to
Lid component 134 of the second embodiment has a structure that typically also is a suitable option for all of the embodiments of the disclosure. A channel 141 is shown in
The embodiment of
Concerning operation of the shaped insert 173 that is illustrated in this embodiment, reference is particularly made to
The embodiment of
Concerning operation of the shaped insert 183 that is illustrated in this embodiment, reference is particularly made to
The embodiment of
It will be understood that the embodiments described above are illustrative of some of the applications of the principles of the present subject matter. Numerous modifications may be made by those skilled in the art without departing from the spirit and scope of the claimed subject matter, including those combinations of features that are individually disclosed or claimed herein. For these reasons, the scope hereof is not limited to the above description but is as set forth in the following claims, and it is understood that claims may be directed to the features hereof including as combinations of features that are individually disclosed or claimed herein.