This disclosure relates to a cooling device for an open air vehicle and more specifically, a cooling device that is mounted within the confines of the open-air vehicle and structured to draw in ambient air from the surrounding environment, cool the ambient air to a temperature at least 10 degrees below ambient temperature, and deliver the cooled air to specific areas of an operator of the open air vehicle.
Open air vehicles, such as fork-lifts, golf carts, and construction vehicles are used for a variety of jobs in a variety of environments. For example, forklifls are used to transport pallets of goods within warehouses as well as to and from semi-trailer trucks and/or shipping containers. In another example, bulldozers are used outdoors to move material or otherwise sculpt the grade of a piece of property. In yet another example, a golf cart is used to transport golfers and their gear along the golf course during a round of golf as well for general transport of individuals and goods. These are just a few examples of open air vehicles and their possible uses.
A common theme among open air vehicles is that their driving areas, cages or cabs are open to the surrounding environment. Consequently, the operators are exposed to temperatures of the external environment. On hot days or in un air-conditioned warehouses, this means that the operators are exposed to the hot air temperatures for the duration of their shifts. As with any job, a comfortable work environment generally leads to increased productivity by employees. When an operator is exposed to hot temperatures over a prolonged period of time, they are uncomfortable at the very least and sometimes may become ill from overexposure. This all leads to decreased productivity and an increased probability of mistakes or accidents. Keeping the operator/occupants of open air vehicles cool and comfortable presents many challenges.
Traditionally, simple fans have been used to blow ambient air from the outside environment at the driver/occupants. On hot days, this method is inadequate to cool the operator/occupants. Furthermore, a continuous flow of air into one's face tends to dry out the eyes, which increases operator discomfort. Another solution to this problem has been to mount a cooling unit on top of the driver area, cage or cab of the open air vehicle. However, this solution alters the dimensions of the open air vehicle. In the case of a forklift, for example, it is specifically dimensioned to enter into shipping containers and semi-trailers. Altering the dimensions of the forklift would negatively impact the ability of the vehicle to perform its intended job. Moreover, many of the open air vehicles are exposed to collisions or other exterior trauma as a result of the work they are required to do and the conditions under which they are used. Positioning the cooling unit outside the cage exposes the cooling unit to damage as it is not build to withstand these collisions/trauma.
Yet another solution is to retro-fit an enclosed cab onto the open air vehicle so that the enclosed cab can be cooled in the normal fashion. This is a very expensive solution and may further change the dimensions of the open air vehicle. Still another solution has been to mount a cooling unit inside the driver area in a position directly above the driver. However, this solution presents a risk for head injury for the driver in the best case and in the worst case prevents taller drivers from even being able to physically fit inside the vehicle. Split cooling units have been used that are mounted above the driver and to either side of the driver. Again, this is dangerous since these split units act to obstruct the driver's view to either side thereby increasing the risk of a collision.
These are just some of the problems associated with the current solutions used to cool operators/occupants of open air vehicles.
The disclosed portable cooling device for open air vehicles has many advantages over currently used cooling devices. The disclosed portable cooling device is a self-contained and compact unit that is dimensioned to be installed behind the driver/operator of the open air vehicle without increasing the overall size dimensions of the open air vehicle. The portable cooling device may be easily installed onto the open air vehicle and uninstalled from the open air vehicle. The portable cooling device may have its own power source, such as a rechargeable battery or may be electrically coupled to the battery of the open air vehicle. The low power draw makes the discloses portable cooling device very energy efficient such that it will not impede the performance of the open air vehicle when connected to a shared power source. As previously mentioned, the portable cooling device is dimensioned to be installed behind the driver/operator of the open air vehicle. In this manner, the operator's forward and side view is not obstructed. Moreover, the cooling vents of the portable cooling device are structured to deliver cooled air to the back/sides of the neck and head area, which inhibits drying of the operator's eyes caused by a continuous flow of air at the operator's face. Furthermore, the back/sides of the head and neck area are dense with blood vessels that are close to the skin surface. Therefore, cooling these areas results in a better, faster and more efficient cooling of the operator than simply blowing air into the operator's face. The cooling vents are further structured to minimize the distance that the cooled air must travel between the portable cooling device and the back/side of the head/neck of the operator. This further improves the efficiency and electiveness of the portable cooling device as more cooled air reaches the target and is not lost to the surrounding open environment.
An embodiment of a portable cooling device for an open air vehicle includes a housing structured to be installed behind an operator of the open air vehicle. The housing includes a front surface, an opposing rear surface and right and left side surfaces. One or more intakes are positioned on at least of the left and right side surfaces of the housing and are structured to enable intake of ambient air surrounding an outside of the housing. One or more exhaust vents are positioned on the rear surface of the housing and are structured to enable heat from inside the housing to dissipate to an outside of the housing. One or more cooling vents are positioned on the front surface of the housing. The housing surrounds a condenser, an evaporator, and one or more fans. The one or more fans draw ambient air through the one or more intakes, move the ambient air though the evaporator and condenser, and expel cooled air from the one or more cooling vents. The portable cooling device further includes one or more diverters coupled to each of the one or more cooling vents and structured to convey the cooled air from the one or more cooling vents to an area proximate to a head or neck of the operator of the open air vehicle. The housing has a housing width that is defined as a dimension from the right side to the left side. The housing has a housing depth that is defined as a dimension from the front surface to the opposing rear surface. The housing width is less than about 30 inches and the housing depth is less than about 12 inches.
In an embodiment, the housing further includes a top surface and a bottom surface, wherein a height is defined as a dimension from the top surface to the bottom surface and is less than about 9 inches. In an embodiment, the area proximate to the head or neck of the operator is about 12 inches from the head or neck of the operator. In an embodiment, the portable cooling device is further structured to cool the ambient air drawn in by the one or more intakes to a temperature at least 10° cooler than the ambient air. In an embodiment, the one or more diverters are flexible and are positioned to be on either side of the operator when installed in the open air vehicle. In another embodiment, the one or more diverters are structured to automatically adjust according to changes in operator's body position. In a further embodiment, the portable cooling device requires not more than about 600 W of power to operate.
An embodiment of a portable cooling system for an open air vehicle includes a portable cooling device and a mounting assembly structured to couple to the open air vehicle and support the portable cooling apparatus. In an embodiment, the mounting assembly is structured to mount to the open air vehicle in a location behind the operator. In an embodiment, the mounting assembly includes one or more clamps or brackets structured to engage a frame of an open air vehicle, a mounting frame structured to support the housing, and one or more vibration damping elements coupled to the mounting frame and structured to lessen vibrations imparted to the open air vehicle by the housing. In an embodiment, the mounting assembly further includes an actuator structured to move one or more components of the mounting assembly relative to the frame of the open air vehicle.
A more particular description of the invention briefly summarized above may be had by reference to the embodiments, some of which are illustrated in the accompanying drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments. Thus, for further understanding of the nature and objects of the invention, references can be made to the following detailed description, read in connection with the drawings.
Corresponding reference characters indicate corresponding parts throughout several views. The examples set out herein illustrate several embodiments, but should not be construed as limiting in scope in any manner.
It will be further understood that the herein described versions are examples that embody certain inventive concepts as detailed herein. To that end, other variations and modifications will be readily apparent to those of sufficient skill. In addition, certain terms are used throughout this discussion in order to provide a suitable frame of reference with regard to the accompanying drawings. These terms such as “upper”, “lower”, “forward”, “rearward”, “interior”, “exterior” “front”, “back”, “top”, “bottom”, “inner”, “outer”, “first”, “second”, and the like are not intended to limit these concepts, except where so specifically indicated. The terms “about” or “approximately” as used herein may refer to a range of 80%-125% of the claimed or disclosed value. With regard to the drawings, their purpose is to depict salient features of the cooling device and are not specifically provided to scale.
Referring generally to
As shown in
Referring specifically to
The cooling device 100 may be structured to electrically couple to an onboard power supply of the open air vehicle, such as a battery. The cooling device 100 is a low power draw (does not require more than about 600 W) device so it will not impede performance of the vehicle by quickly depleting the battery. In some embodiments, one or more of the cooling vents or vents 110 (including the diverters 111) are configured to automatically adjust according to changes in the operator's (and/or passenger) position. In this way, the one or more of the vents 110 track movement of the operator's (and/or passenger) head/neck so that this area is cooled continuously without the need to keep repositioning the vent(s) 110 to accommodate the different positions in which the operator (and/or passenger) finds themself.
Comparing
In an embodiment, the cooling device 100 is mounted to the open air vehicle 10 using a mounting assembly 200. Referring to
In other embodiments, the cooling device 100 may be attached to the open air vehicle 10 via the one or more support members 214. In such an embodiment, the one or more support members 214 may slidably or removably engage the housing 102 and/or the cooling device 100. The one or more support members 214 may further include or be attached to a coupling element 212 to adjustably couple the one or more support members 214 to the open air vehicle 10. In an embodiment, an actuator may be operatively coupled to one or more components of the mounting assembly 200. In the case of automatic adjustment, a track may be provided that is coupled to the frame 30 such that the cooling device 100 via a part of the mounting assembly 200 is moved relative to the open air vehicle 10 along the track using an actuator.
When one or more of the vents 110 is structured to automatically track the position of the operator and/or passenger, adjustment of the cooling device 100 itself may not be necessary. As previously noted, the cooling device 100 is positioned behind the operator (and passenger) such that it does not obstruct the operator's field of view. As can be seen in the figures, the cooling device 100 is dimensioned to fit within the footprint of the body 16 of the open air vehicle 10 and specifically behind the operator. In this manner, the cooling device 100 does not increase the maximum length, width or height dimensions of the open air vehicle 10, which could result in the open air vehicle being too large in one or more dimensions to be used for their intended tasks. In an embodiment, the cooling device 100 and the mounting assembly 200 comprise a kit to retrofit an open air vehicle 10. As shown, the cooling device 100 is portable and may be uninstalled from one open air vehicle and installed into a different open air vehicle easily and quickly. When the cooling device 100 is installed in a delivery truck, it is dimensioned to be mounted directly behind the operator without any modifications to the inside of the delivery truck.
One or more components of the cooling device 100 are comprised of a metal/metal alloy, such as aluminum and/or galvanized steel. Certain components such as the vents and the rain louvers may be comprised of the metal or may be comprised of a rigid, temperature resistant plastic.
It should be understood that various changes and modifications to the embodiments described herein will be apparent to those skilled in the art. Such changes and modifications can be made without departing from the spirit and scope of the present disclosure and without diminishing its intended advantages.
Although several embodiments of the disclosure have been disclosed in the foregoing specification, it is understood by those skilled in the art that many modifications and other embodiments of the disclosure will come to mind to which the disclosure pertains, having the benefit of the teaching presented in the foregoing description and associated drawings. It is thus understood that the disclosure is not limited to the specific embodiments disclosed herein above, and that many modifications and other embodiments are intended to be included within the scope of the appended claims. Moreover, although specific terms are employed herein, as well as in the claims which follow, they are used only in a generic and descriptive sense, and not for the purposes of limiting the present disclosure.
This application is a Non-Provisional Patent Application of, and claiming the benefit and priority of Provisional Patent Application No. 63/395,467 filed on Aug. 5, 2022. The entire contents of said application are hereby incorporated by reference.
Number | Date | Country | |
---|---|---|---|
63395467 | Aug 2022 | US |