The present invention relates to dishwashers.
Traditional dishwashers used in homes are often bulky and must be coupled to the home's plumbing and drainage systems. Many people live in homes and apartments where it is impractical to install a traditional dishwasher due to lack of space, lack of the necessary plumbing provisions, or both. Likewise, it is generally impractical to install a traditional dishwasher in a vehicle such as a trailer, recreational vehicle or boat which is used as a temporary or permanent dwelling.
As shown, for example, in International Application Publication WO 2006/056514 and in German Offenlegungschrift DE 4438295, countertop dishwashers, also referred to herein as portable dishwashers, have been proposed. Portable dishwashers can be placed temporarily on a countertop or other surface, without the need for a permanent connection to a plumbing system. One aspect of the present invention provides further improvements in portable dishwashers.
Moreover, both portable dishwashers and traditional dishwashers typically operate by spraying a cleansing liquid such as water with detergent, onto dishes contained in a washing chamber. The spraying mechanism may be arranged to vary the spray pattern with time so that the moving liquid will contact and cleanse various areas of the dishes. For example, in one common arrangement, an arm is disposed in a horizontal plane near the bottom of the wash chamber and has orifices facing generally upwardly. While the liquid is discharged through the orifices, the arm spins around a vertical axis. A further aspect of the present invention provides an arrangement which improves the distribution of the sprayed liquid within the washing chamber of the dishwasher.
Various embodiments of the present disclosure are described herein with reference to the following drawings in which:
As used herein, the term “front,” when used in connection with the dishwasher, refers to a side of the dishwasher closest to a user, whereas the term “back” when used in connection with the dishwasher, refers to a side of the dishwasher farthest from the user. When terms of orientation, for example, “vertical” and “horizontal” or relative terms such as, “above,” “upwardly,” “beneath,” “downwardly,” and alike, are used to describe the relative position or orientation of specific features, the terms are in reference to the positions of these features in the normal gravitational frame of reference when the dishwasher is positioned in a normal operable position, with the bottom of the dishwasher resting on a surface.
A dishwasher according to one embodiment of the invention includes a housing 10 having a base 100 and a top portion 200 cooperatively forming a wash chamber 20, depicted in broken lines, inside the housing.
As best seen in
Referring to
Wash chamber 20 is configured to receive a rack 300 (
A spray system is arranged to spray a cleansing liquid L such as water or a water/detergent admixture generally upwardly within wash chamber 20. As used in this disclosure, the term “generally upwardly” refers to both an exactly vertical upward direction and to directions having both a vertical upward component and a horizontal component. Desirably, the spray system is arranged to direct the sprayed liquid upwardly from below the shelf of rack 300. In this embodiment, the spray system includes hollow arm 404 rotatably mounted to a supply pipe 406 above the floor surface 112 of the wash chamber but below the rack shelf. The hollow arm has numerous orifices distributed along its length. These orifices form a plurality of spray nozzles 402, arranged so that the liquid discharged from the orifices will be discharged in generally upwardly-directed streams. Orifices disposed on opposite sides of supply pipe 406 may be arranged to discharge streams with horizontal components of motion in opposite horizontal directions relative to the arm, so that the reaction forces produced by the discharged streams spin the arm around the axis of supply pipe 406. As further discussed below, the mechanism which supplies the cleansing liquid through the supply pipe 406 and which remove used liquid from the wash chamber desirably is housed within the mechanical space 108 defined by base 100.
The top wall 204 of top portion 200 has a surface 214 facing generally downwardly and thus facing into the wash chamber 20. As best seen in
In operation, as the arm 404 (
The configuration of the downwardly-facing, non-planar surface 214 can be varied from the specific configuration discussed above. For example, the vertical distance between the peaks and valleys, and hence the amplitude of the wave defined by the first and second surface portions, may vary from place to place. Likewise, the spacing of the peaks from one another in a horizontal direction, also referred to herein as the wavelength of the wave, may vary from place to place. The first and second surface portions may not necessarily be curved as seen in sectional view. For example, in the embodiment shown in
In the embodiment discussed above with reference to
The downwardly-facing non-planar surface may include different non-planar features in different regions of the surface. For example, the embodiment depicted in
Yet another region 264 near the center of surface 214″ has surface portions arranged to provide redistribution of the liquid, without preferentially directing the liquid in one direction. The configurations discussed above with reference to
In the embodiments discussed above, the non-planar, downwardly-facing surface defining the surface portions is a surface of the top wall of the housing itself. However, in other embodiments, the housing may include a separate component such as a plate in a fixed position below the top wall. In other embodiments, surfaces of the housing other than the top surface may be provided with surface portions similar to those discussed above with reference to the top portion. For example, similar surface portions may be provided on one or more surfaces facing inwardly at the sides, front or rear of the housing such as the inwardly-facing surfaces of side panel 210, side panel 212, front panel 206 and rear panel 208 (
Desirably, the surface portions facing in horizontal directions constitute a substantial portion of the downwardly facing surface as, for example, at least 10 percent of this surface, more desirably at least 25% of this surface or at least 50% of this surface. In general, the greater the proportion of the surface constituted by the surface portions facing in horizontal directions, the more effective the surface portions will be in dispersing the liquid within the wash chamber.
In the embodiments discussed above, the housing is generally rectangular. However, the housing may have other shapes. For example, sidewall 202 may include less than four panels such that the sidewall includes, for example, three panels forming a generally triangular shape, or more than four panels such that the sidewall is pentagonal, hexagonal, octagonal or the like. In a further variant, the sidewall may be cylindrical. Also, the housing may not include a discrete top wall separate from the side wall. For example, the housing may be generally dome-shaped our pyramidal or any other shape capable of forming an enclosed wash chamber.
The dishwasher discussed above with reference to
In
A pump 412 having an inlet 414 and an outlet 416 is mounted within the mechanical space 108. For example, pump 412 may be a centrifugal pump. The inlet 414 of the pump is connected to the operational sump 134 by an inlet conduit 418 communicating with the operational sump through an operational port 420 near the bottom of the sump. The outlet 416 of the pump is connected to the supply pipe 406 and thus connected to the spraying arm 404.
A fresh water reservoir 422 is permanently mounted within mechanical space 108. The fresh water reservoir is arranged to hold enough water to complete a full wash cycle as discussed below. For example, for a portable dishwasher intended to wash two normal place settings or an equivalent amount of other items, the fresh water reservoir may be arranged to contain and supply about 1 to 1.3 US gallons (3.8 to 4.9 liters). As used in this disclosure, a statement that a reservoir is “permanently” mounted means that the reservoir is mounted so that it need not be removed during the course of normal operations of the dishwasher. Typically, a permanently mounted reservoir is concealed within the base by fixed walls of the base, so that the reservoir cannot be removed without disassembling the base, and is physically connected to the other elements of the structure so that it cannot be detached without the use of tools.
As best seen in
A used water reservoir 430 is removably mounted within the mechanical space 108 of the base. As used herein, the statement that a reservoir is “removably” mounted means that the reservoir can be readily removed by an ordinary user in normal operation of the dishwasher, most preferably without the use of tools. The base has an opening 150 in the vertical wall 102 at the front of the base. A skirt 250 is mounted to the bottom of front panel 206 of the upper housing portion 200 (
The used water reservoir desirably has a volume at least equal to the volume of the fresh water reservoir. The used water reservoir has an inlet opening 432, which is desirably disposed near the top of the reservoir. A closure, schematically shown as a ball 434 mounted to a spring 436, is biased toward inlet opening 432, and is arranged so that the closure will seat in the opening and close the opening. The used water reservoir also has an outlet opening 437, which is normally closed by a removable cap 438.
A used water conduit 440 communicates with the collector sump 132 via a used water port 442 (
The mechanism also includes a heater. The heater may be a conventional resistance heater 450 disposed in the operational sump 134, or may be an ohmic heater arranged to heat water flowing through it by directing an electrical current through the water. Such a heater may be mounted in the inlet conduit 418. A thermostat (not shown) may be provided for measuring the temperature of water circulating though the inlet conduit or pump. Also, the mechanism may include water level sensors (not shown) arranged to detect the water levels in the fresh water reservoir and in the used water reservoir as, for example, such as capacitive sensors or sensors which detect the weight of each reservoir. The heater mechanism includes a power supply connection (not shown), which may be equipped with a plug for connection to a conventional household electric power outlet. For example, for use in the United States, the plug may be arranged for connection to a conventional 110 volt, 15 ampere outlet. The mechanism further includes a control circuit (not shown) which is arranged to perform the operations discussed below. The control circuit may include elements such as a programmable logic controller and appropriate drivers for directing power from the power supply connection to the pump, the heater and the valves to actuate these elements. Although the components of the mechanism are depicted with substantial spaces between them in
At the beginning of operation, the control system opens the fresh water valve 428 and closes the used water valve 440. With the front panel 206 open, the user loads dishes, cutlery or other utensils into the wash chamber 20, and pours water into the wash chamber 20. The water passes into the operational sump 134. Some of the water will flow into the pump, thus priming the pump, and some of the water will remain in the operational sump, but most of the water will flow into the fresh water reservoir 422. After filling the fresh water reservoir in this manner, the user places detergent in the wash chamber and closes the front panel. The control system actuates the pump to draw water from the fresh water reservoir and circulate the water through the spray system into the wash chamber, where the water mixes with the detergent to form a wash solution. When the pump has drawn a predetermined amount of water from the reservoir, as indicated by the level sensor, the control system closes the fresh water valve 440 but maintains the pump in operation to circulate the wash solution through the wash chamber, where it drains into the operational sump and passes back through the pump and wash chamber. While the wash solution is circulating, the pump actuates the heater at a relatively high power level to heat the wash solution. In this phase of operation, the control system desirably operates the pump at a relatively low power level, so that the total power drawn from the power supply by the pump and heater does not exceed the power available from the household circuit. Once the circulating wash solution has reached a preset wash temperature, the control system reduces power to the heater and increases power to the pump, so as to provide a vigorous spray of wash solution within the wash chamber. As discussed above, the wash solution is dispersed within the wash chamber and effectively contacts the dishes. During circulation of the wash solution, the solution may drain back into the operational reservoir 134 in an intermittent manner. The relatively large volume of the operational sump maintains a constant supply of wash solution to the pump, so that the pump does not run dry and lose prime. The filter in the operational sump will catch large particles and prevent them from clogging or damaging the valves or pump.
After a suitable wash interval, the control system opens used water valve 440 so that the wash solution, drains through the collector sump 138 and into the used water reservoir. The pump may be maintained in operation while the wash solution is draining, so that wash solution which enters the operational reservoir is pumped back into the wash chamber and at least some of this solution drains into the collector sump. As this phase of operation continues, the amount of wash solution draining back into the collector sump decreases, so that continued operation of the pump draws down the level of wash solution in the collector sump, until this level ultimately reaches the port 420 in the operational sump. At this point, only a small amount of the wash solution remains in the operational reservoir 134, in the inlet conduit and in the pump. To rinse the dishes, the control system closes the used water valve 440, opens the fresh water valve 428, and restarts the pump to draw fresh water from the fresh water reservoir 422 until the fresh water reservoir is almost empty, and then closes the fresh water valve 428. Because the volume of wash solution retained in the operational reservoir at the beginning of the rinse cycle is small in comparison to the volume of fresh water introduced in the rinse cycle, mixing of the retained wash solution with the rinse water does not significantly impede the rinse cycle. The pump continues to circulate the fresh water through the wash chamber for a period sufficient to rinse the dishes, and then the control system opens the used water valve 444 so that the used rinse water drains into the used water container. Here again, the pump continues in operation to draw the used rinse water from the operational sump and pump it up into the wash chamber where it drains into the collector sump and into the used water reservoir 430. Because the used water port is disposed at a relatively high level, the used rinse water will continue to drain by gravity into the used water reservoir 430 even when the used water reservoir is almost full. Stated another way, the separate collector sump with a relatively high used water port 442 allows effective use of the upper portion of the interior volume of the used water reservoir. After the rinse water has drained, the user can open front panel 206, remove the washed and rinsed dishes, and remove the used water reservoir 430 from the dishwasher. Closure 434 will automatically block the inlet opening 432, so that used water will not spill out of the used water reservoir. The user can carry the used water reservoir to a sink or drain, remove cap 438, and empty the used water from the reservoir.
In a variant of the sequence of operations discussed above, two or more sequential rinse operations can be employed. Thus, the control circuit can actuate the fresh water valve to provide a first portion of the rinse water in a first rinse operation, followed by actuation of the used water valve to drain the first portion of the rinse water which has mixed with the retained wash solution, followed by a further rinse cycle using the remaining fresh water from the reservoir.
Because the dishwasher does not require a drainage hose, it can be operated at a location remote from any sink or drain. This makes the dishwasher particularly well-suited to use in dwellings or vehicles where space near the sink limited. Moreover, the user does not need to touch or see the used water. The user can use any utensil, such as a water pitcher, to convey clean water to the dishwasher.
In the embodiment discussed above with reference to
In the embodiment of
In the embodiments discussed above, the spraying system includes a rotating arm. However, the features discussed above can be applied in dishwashers which use other spraying elements as, for example, fixed nozzles having a fixed or time-varying spray pattern and nozzles mounted on movable elements other than rotating arms.
In a further variant, the top portion of the housing may be detachable from the base. In the embodiment of
According to yet another aspect of the invention, a portable dishwasher is provided with a removable and replaceable pre-filled detergent cartridge. Thus, as shown in
The socket 500″ desirably has features such as one or more projections 510 and the cartridge 502 has features such as one or more recesses 512 adapted to mate with the features of the socket. The mating features are arranged to assure that only a cartridge with the mating features 512 can be inserted into the socket to establish communication with the detergent inlet fitting 506. The mating features may be provided on fittings 504 and 506 instead of, or in addition to, the depicted arrangement. Also, the mating features may include elements such as splines, keyways, threaded elements, bayonet locking elements and other mechanical features. In a further variant, the cartridge may be provided with one or more features that can be detected a sensor such as an electrical, magnetic or optical sensor linked to the control system of the dishwasher, and the control system may be arranged to leave the detergent dispensing valve 508 closed unless the correct features are detected. In other respects, the dishwasher of
During operation of the dishwasher, the control system actuates the detergent dispensing valve 508 during the wash cycle, so that detergent is drawn from the cartridge 502 and mixes with water circulating through pump 412″ to form a wash solution, and the wash solution passes into the wash chamber of the dishwasher through the spraying system. The amount of detergent drawn from the cartridge may be controlled by controlling the duration of opening of the detergent dispensing valve. The control system may be arranged to signal the user to replace the cartridge, as by actuating a warning light (not shown), when the cartridge in the socket has been used for a predetermined number of cycles. Alternatively or additionally, the control system may be arranged to send a signal via a communications network (not shown) as, for example, via the internet, to a supplier so that the supplier can dispatch a replacement cartridge to the user of the dishwasher pursuant to a subscription agreement between the user and the supplier.
The mechanism of the dishwasher may include a dispensing actuator, schematically shown at 512, arranged to forcibly expel the detergent from the cartridge 502. For example, where the cartridge includes a movable element such as a piston (not shown), the dispensing actuator may include a ram linked to a motor (not shown) for advancing the piston within the cartridge. Where the cartridge is collapsible or partially collapsible, the dispensing actuator may be arranged to squeeze the cartridge. Where a dispensing actuator is employed, the control system may be arranged to control the amount of detergent expelled from the cartridge by controlling the action of the dispensing actuator.
In a further variant, the detergent dispensing valve may be connected to the wash chamber (not shown) rather than to the inlet of the pump, so that detergent dispensed from the cartridge mixes with water in the wash chamber itself.
In yet another variant, the detergent may be in powder form. The dispensing actuator may include a mechanism such as a piston or screw for expelling a predetermined amount of the powder from the cartridge.
In a further variant, the fresh water reservoir can be removably mounted in the housing and may be arranged so that the user can fill the fresh water reservoir before inserting it into the housing. The fresh water reservoir may be equipped with features similar to the features discussed above with reference to the use water reservoir 430 (
In yet another variant, the dishwasher may incorporate a drain hose in lieu of the used water reservoir or in addition to the used water reservoir. For example, a drain hose may be coupled to the used water valve in place of the removable used water reservoir in any of the embodiments discussed above if the user wishes to place the dishwasher near a sink. In another example, the dishwasher can be provided with a connection for a drain hose in lieu of a connection for a removable used water reservoir.
Although the features of the invention have been described above with reference to portable dishwashers, features discussed above also can be applied in traditional dishwashers which are fixed in place and permanently connected to the plumbing and drainage systems of a building. Merely by way of example, a housing having a surface facing downwardly toward the wash chamber, with portions of this surface facing in opposite horizontal directions as discussed above with reference to
Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims.
This application claims the benefit of the filing date of U.S. Provisional Patent Application No. 62/787,979, filed Jan. 3, 2019, the disclosure of which is incorporated herein by reference.
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Number | Date | Country | |
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20200214530 A1 | Jul 2020 | US |
Number | Date | Country | |
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62787979 | Jan 2019 | US |