Information
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Patent Grant
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6409236
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Patent Number
6,409,236
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Date Filed
Thursday, May 18, 200024 years ago
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Date Issued
Tuesday, June 25, 200222 years ago
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Inventors
-
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Examiners
Agents
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CPC
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US Classifications
Field of Search
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International Classifications
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Abstract
The present invention is a portable door lock which comprises a bracket having a protrusion capable of insertion into a lock chamber of a doorframe. The bracket is connected by means of a hinge to a threaded bolt, upon which a hinged brace is slidably mounted. The hinged brace comprises a first member, which is adapted to be pressed against the door, pivotally connected to a second member, which is adapted to be pressed against the doorframe. A spring is mounted upon the first member and engages the second member, urging the second member away from the first member. The second member is provided with a stop which engages the first member. A thumbwheel is mounted upon and threadably engages the threaded bolt, effectively retaining the hinged brace upon the threaded bolt.
Description
TECHNICAL FIELD OF THE INVENTION
The present invention relates to door locks and, more particularly, to portable door locks for use independently of the lock generally provided on a door.
BACKGROUND OF THE INVENTION
Portable door locks, for use in addition to or in place of the conventional lock and key generally provided on a door, have been known in the prior art for sometime. However, many such locks are relatively weak and may be easily damaged when an intruder attempts to break in through the door. In addition, many portable door locks are difficult to apply to and remove from the door, making it hard for an occupant to quickly exit the room in the event of an emergency. There thus remains a need in the art for a portable door lock that is both strong and convenient to use.
SUMMARY OF THE INVENTION
The present invention is a portable door lock for use in securing an inward-opening door, thereby preventing intruders from entering an occupied room. The lock of the present invention may be folded when not in use for convenient carrying and storage.
The lock of the present invention comprises a flat bracket having a protrusion which can be inserted into a lock chamber of a doorframe. In a preferred embodiment, the protrusion is U-shaped. The bracket is connected by means of a hinge to a threaded bolt, upon which a hinged brace is slidably mounted. The hinged brace comprises a first member, or leg, which is adapted to be pressed against the door, pivotally connected to a second member, or leg, which is adapted to be pressed against the doorframe. A spring is mounted upon the first member and engages the second member, urging the second member away from the first member. The second member is provided with a stop which engages the first member and prevents the first and second members from pivoting away from each other at an angle greater than about 60°. A thumbwheel is mounted upon and threadably engages the threaded bolt, effectively retaining the hinged brace upon the threaded bolt.
When the protrusion is inserted in the lock chamber and the door is closed, the thumbwheel can be screwed down the threaded bolt towards the bracket. This urges the hinged brace towards the door and doorframe, pressing the first member against the door and the second member against the doorframe. The thumbwheel can then be tightened by hand, effectively locking the door. The inventive door lock can be quickly removed from the door by simply loosening the thumbwheel and spinning it up the threaded bolt away from the door.
The first member of the hinged brace is sized to fit within the second member and is also recessed to accept the threaded bolt when the hinged brace is closed by urging the first and second members together. In addition, the first and second members are shaped to form a slot positioned to accept and retain the protrusion in the bracket when the hinged brace is closed and the bracket is folded towards the threaded bolt. The inventive door lock can thus be folded simply by closing the hinged brace and folding the bracket towards the threaded bolt. The lock can then be held in this folded position by tightening the thumbwheel against the closed hinged brace.
In an alternative embodiment, the threaded bolt and thumbwheel may be replaced by a rod and locking member, the locking member being mounted upon the rod and being capable of locking to the rod at multiple positions along the rod.
The door lock of the present invention offers several advantages over previous portable door locks. As detailed below, due to the design of the lock, the force exerted on the door by someone attempting to enter the room is transferred to the doorframe where it counters the force exerted by the protrusion on the lock chamber. Furthermore, due to the hinge linkage between the bracket and the threaded bolt, no torsional stresses are placed on any of the components of the lock. The inventive lock is thus able to withstand the application of large forces to the outside of the door.
The lock is easy to use and can quickly be applied to or removed from a door. Due to the pivotal connection between the first and second members of the hinged brace, the lock is able to automatically adapt to differences in depth between the door and door frame. The lock may also be easily folded and held in a folded position for convenient carrying.
The above-mentioned and additional features of the present invention and the manner of obtaining them will become apparent, and the invention will be best understood by reference to the following more detailed description, read in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view of the inventive lock in an open position.
FIG. 2
is a side view of the inventive lock in a fully closed position.
FIG. 3
is a exploded view of the bracket and threaded bolt.
FIGS. 4A and 4B
are side views of the bracket and threaded bolt, respectively.
FIGS. 5A and 5B
are top and side views, respectively, of an inner leg, or first member, of the hinged brace.
FIG. 6A
is an exploded side view of an outer leg, of second member, of the hinged brace.
FIG. 6B
is a side view of an outer leg.
FIG. 7
is a front view of the hinged brace in an open position.
FIG. 8
is a top view showing application of the inventive lock to a door.
FIG. 9
is a top view of the inventive lock applied to a door.
DETAILED DESCRIPTION
A portable lock of the present invention in the open position is shown in FIG.
1
. The lock comprises a flat bracket
1
, having at one end a narrow U-shaped protrusion
2
formed at 90° to its length. Protrusion
2
is preferably formed by folding bracket
1
over on itself in a double U bend. Bracket
1
is preferably constructed from high quality steel plate. However, other materials having similar strength, weight and rigidity to steel plate may also be employed to form bracket
1
. Bracket
1
is hingably connected to threaded bolt
5
. As shown in
FIGS. 3 and 4
, in a preferred embodiment, the end of bracket
1
is cut and rolled to form two hinge loops
3
and
4
, the end of each loop
3
and
4
being welded to main bracket
1
to prevent loops
3
and
4
being unraveled under tensile stress. Threaded bolt
5
has a hole
6
bored through it at one end, with flats
7
and
8
being located on each side of threaded bolt
5
at 90° to the axis of hole
6
, so that bolt
5
fits snugly between hinge loops
3
and
4
on main bracket
1
. A pin
9
, preferably formed from high tensile steel, is inserted through hole
6
, connecting main bracket
1
to threaded bolt
5
and forming a swivel joint. Preferably, threaded bolt
5
is made of steel.
Over threaded bolt
5
slides a hinged brace
10
formed of two main parts, inner leg, or first member,
11
and outer leg, or second member,
12
. Preferably, both inner leg
11
and outer leg
12
are formed from steel, or another material of similar rigidity and strength. As shown in
FIGS. 5A and 5B
, inner leg
11
has a recess
13
formed by base
14
and parallel sides
15
and
16
, which extends along the entire length of inner leg
11
and within which threaded bolt
5
can rest when the lock is not in use. At the rear end of inner leg
11
, sides
15
and
16
extend vertically to a height greater than that along the remaining length of inner leg
11
, to form opposing protrusions
17
and
18
. Preferably, protrusions
17
and
18
extend along approximately 25% of the length of inner leg
11
and are approximately twice the height of sides
15
and
16
at the opposing end of inner leg
11
. Threaded holes
19
and
20
are drilled in line through protrusions
17
and
18
, respectively. In a preferred embodiment, reinforcing plates
15
A and
16
A may be placed on the inner surfaces of sides
15
and
16
, in order to increase the strength of inner leg
11
. Reinforcing plates
15
A and
16
A preferably extend along the inner surfaces of protrusions
17
and
18
. A similar reinforcing plate may be placed on the inner surface of base
14
. Such plates exactly match the internal profile of inner leg
11
and have corresponding holes to match holes
19
and
20
in protrusions
17
and
18
.
An abutment cap
23
is permanently attached to, and connects, the upper edges of protrusions
17
and
18
. Preferably, abutment cap
23
is formed from solid steel and is welded to protrusions
17
and
18
. Immediately below abutment cap
23
, is located a spring
24
. Spring
24
is retained in place by a pin
25
which passes through spring
24
and which extends at 90 degrees between protrusions
17
and
18
. A flange plate
26
is rigidly connected to the front end of inner leg
11
. A buffer pad
27
formed from compressible, non-slip material, preferably rubber, is connected to flange plate
26
.
As shown in
FIGS. 6A and 6B
, outer leg
12
comprises parallel vertical sides
28
and
29
connected by base
30
, which preferably extends along approximately 50% of the length of sides
28
and
29
. Outer leg
12
is sized to fit closely over sides
15
and
16
of inner leg
11
when hinged brace
10
is folded. Holes
31
and
32
are located at the rear ends of sides
28
and
29
to match holes
19
and
20
in inner leg
11
. Hinge pivot screws
21
and
22
pass through holes
31
and
32
and into threaded holes
19
and
20
on protrusions
17
and
18
, thereby pivotably connecting outer leg
12
to inner leg
11
.
As shown in
FIG. 7
, one end
24
A of spring
24
abuts and pushes against base
30
of outer leg
12
, thereby opening hinged brace
10
. Stops
33
and
34
are positioned on the inner surfaces of sides
28
and
29
, respectively, adjoining the edge of base
30
, and contact abutment
23
when hinged brace
10
is open thereby limiting the opening of hinged brace
10
to an angle less than about 80°, preferably less than about 75°. In one embodiment, stops
33
and
34
consist of nuts retained by screws
35
and
36
passing through holes
37
and
38
in sides
28
and
29
. However, stops
33
and
34
made also be formed of rigid material, such as steel, securely fixed to sides
28
and
29
by, for example, welding. Flange plates
39
and
40
are rigidly connected to the front ends of sides
28
and
29
, with buffer pads
41
and
42
of compressible, non-slip material, being connected to plates
39
and
40
.
Threaded bolt
5
passes between protrusions
17
and
18
of inner leg
11
, under abutment cap
23
and spring
24
, with the end connected to bracket
1
being positioned at the front end of inner leg
11
, so that hinged bracket
10
is movably positioned on threaded bolt
5
. Hinged bracket
10
is retained on threaded bolt
5
by circular thumbwheel
43
which has a hole
44
passing through its axis. Hole
44
is sized and threaded to match the thread of threaded bolt
5
, whereby, when turned, thumbwheel
43
moves down threaded bolt
5
and connects with the end
45
of hinged brace
10
. Thumbwheel
43
preferably has a non-slip outer surface, for example knurled, in order to aid in griping it. In a preferred embodiment, thumbwheel
43
is formed from aluminum. As shown in
FIGS. 3 and 4B
, thumbwheel
43
is preferably retained on threaded bolt
5
by means of a small diameter split ring
46
which passes through a hole
47
in the rear end of threaded bolt
5
. In the embodiment shown in
FIG. 3
, small depression
48
is provided in the upper surface of thumbwheel in which split ring
46
rests. It will be clear to one of skill in the art that thumbwheel
43
may be replaced by other locking means, such as a nut or screw.
With reference to
FIGS. 8 and 9
, in order to place the inventive lock on the inside of a door
49
, inner leg
11
is held in one hand and door
49
is opened. U-shaped protrusion
2
on bracket
1
is placed in the lock chamber
50
in door frame
51
. Hinged brace
10
is closed, preferably by pinching with the thumb and forefinger, swung away from door
49
, and door
49
is closed. Hinged brace
10
is released, allowing it to spring open. Hinged brace
10
is then pushed forwards along threaded bolt
5
until buffer pad
27
on inner leg
11
touches door
49
, and buffer pads
41
and
42
on outer leg
12
touch door frame
51
. Thumbwheel
43
is rotated down threaded bolt
5
until it contacts end
45
of hinged brace
10
and is tightened by hand.
To remove the inventive lock, thumbwheel
43
is loosened and rotated back up threaded bolt
5
until it contacts spilt ring
46
. Hinged brace
10
is pulled away from door
49
until it contacts thumbwheel
43
, pinched closed and swung away from door
49
. Door
49
is opened and the lock is removed. The lock may then be folded, as shown in
FIG. 2
, as follows. While keeping hinged brace
10
closed, bracket
1
is folded over the top of outer leg
12
towards threaded bolt
5
and U-shaped protrusion
2
is engaged in slot
53
formed in closed hinged brace
10
between abutment cap
23
and the end of base
30
. Thumbwheel
43
is then tightened against end
45
, holding the lock in a compact form.
With reference to
FIG. 9
, when an attempt is made to open door
49
from the outside with the lock installed as described above, force is applied at point A to inner leg
11
. This causes hinged brace
10
and threaded bolt
5
to pivot with respect to bracket
1
via hinge pin
9
. The force is then applied through outer leg
12
directly into door frame
51
at point B.
The door lock of the present invention is stronger than previous portable door locks for two main reasons. First, by transferring the force on door
49
directly to door frame
51
, it prevents any bending stresses from being applied to either bracket
1
or threaded bolt
5
and instead puts them both under tensile stress, which they are better able to withstand. Secondly, the force applied inwards to door frame
51
at point B opposes the force exerted outwards by U-shaped protrusion
2
on the inner edge of lock chamber
50
at point C. It is thickness X, between lock chamber
50
and the outer edge of door frame
51
, that is the weakest point in most door and frame sets, and that is most likely to fail if a door is forced. Therefore, any force opposing that applied at point C will act to strengthen the door and frame set.
While in the foregoing specification this invention has been described in relation to certain preferred embodiments, and many details have been set forth for purpose of illustration, it will be apparent to those skilled in the art that the invention is susceptible to additional embodiments and that certain of the details described herein may be varied considerably without departing from the basic principles of the invention.
Claims
- 1. A door lock comprising:(a) a bracket having thereon a protrusion insertable into a lock chamber of a doorframe; (b) a threaded bolt hingably connected to the bracket; (c) a hinged brace slidably mounted upon the threaded bolt, the hinged brace comprising a first member adapted to be pressed against a door pivotally connected to a second member adapted to be pressed against the doorframe and a spring mounted on the first member and engaging the second member whereby the second member is urged away from the first member, the second member having at least one stop positioned thereon; and (d) a thumbwheel mounted upon and threadably engaging the threaded bolt, whereby when the thumbwheel is urged along the threaded bolt towards the bracket, the hinged brace is urged towards the door thereby pressing the first member against the door and the second member against the doorframe.
- 2. The door lock of claim 1, wherein the stop is positioned on the second member to engage the first member and prevent the first member from pivoting away from the second member at an angle greater than about 80 degrees.
- 3. The door lock of claim 1, wherein the protrusion in the bracket is U-shaped.
- 4. The door lock of claim 1, wherein the first member is sized to fit within the second member when the first and second members are urged together.
- 5. The door lock of claim 4, wherein the first member is recessed to accept the threaded bolt when the first and second members are urged together.
- 6. The door lock of claim 5, wherein the first and second members are shaped to form a slot positioned to accept and retain the protrusion in the bracket when the first and second members are urged together and the bracket is folded towards the threaded bolt.
- 7. The door lock of claim 1, wherein the thumbwheel is retained on the threaded bolt by means of a split ring.
- 8. The door lock of claim 1, wherein the bracket is formed from heavy gauge steel plate.
- 9. A door lock comprising:(c) a bracket having thereon a protrusion insertable into a lock chamber of a doorframe; (c) a rod hingably connected to the bracket; (c) a hinged brace slidably mounted upon the rod, the hinged brace comprising a first member adapted to be pressed against a door pivotally connected to a second member adapted to be pressed against the doorframe and a spring mounted on the first member and engaging the second member, whereby the second member is urged away from the first member, the second member having at least one stop positioned thereon; and (d) a locking member mounted upon and engaging the rod, the locking member being lockably positionable at multiple locations along the length of the rod, whereby when the locking member is urged along the rod towards the bracket, the hinged brace is urged towards the door thereby pressing the first member against the door and the second member against the doorframe.
- 10. The door lock of claim 9, wherein the stop is positioned on the second member to engage the first member and prevent the first member from pivoting away from the second member at an angle greater than about 80 degrees.
- 11. The door lock of claim 9, wherein the protrusion in the bracket is U-shaped.
- 12. The door lock of claim 9, wherein the first member is sized to fit within the second member when the first and second members are urged together.
- 13. The door lock of claim 12, wherein the first member is recessed to accept the rod when the first and second members are urged together.
- 14. The door lock of claim 13, wherein the first and second members are shaped to form a slot positioned to accept and retain the protrusion in the bracket when the first and second members are urged together and the bracket is folded towards the rod.
- 15. The door lock of claim 9, wherein the bracket is formed from heavy gauge steel plate.
US Referenced Citations (9)