Field of the Invention
The present invention relates to portable environment control systems and methods of using said systems.
Background
It is desirable to moderate an enclosure's environment, including the temperature and humidity for the comfort of occupants within the enclosure, or to protect items within the enclosure from damage due to environmental conditions. There are a wide variety of enclosures including recreational vehicles, campers, garages, tents and playhouses that often have no environmental control and can become excessively hot or cold. In many cases, people use these enclosures temporarily and a permanent environmental control system may not be justified. In other cases, an enclosure may only be uncomfortable to occupants during certain times of the day or year. In addition, many of these enclosures may not be able to accommodate a window-unit type air conditioner or other environment control device within an existing opening in the enclosure. Some enclosures are small and locating an environment control device within the enclosure takes up valuable space. Other enclosures may be used primarily to store items, such as sheds, barns, data-centers, electronic enclosures and the like, and excessive hot or cold conditions may lead to damage of items stored therein. Therefore, there is a need for a portable environment control device that is quick and easy to set-up, take-down and that is affordable and convenient.
The invention is directed to a portable environment control system and method of using said system to control the environmental conditions within an enclosure. In an exemplary embodiment, a portable environment control system, as described herein, comprises an environment control device, such as an air conditioner, having an air inlet and an air outlet duct, a pair of partition couplings, a conduit configured to extend from the air outlet duct to one of the partition couplings and a conduit configured to extend from the air inlet duct to the other partition coupling. In some embodiments, an interior coupling is configured for placement over a partition coupling from the interior of an enclosure. In some embodiments, a conversion cover is configured for attachment to an environment control device and comprises at least one cover coupling, whereby a conduit can be attached to the conversion cover. A conversion cover may comprise one or more conduit couplings and may be configured for attachment to any suitable environment control device including, but not limited to, an air-conditioner, and specifically a window unit type air-conditioner, a heater, a heat-pump, a dehumidifier or any combination thereof. A portable environment control system, as described herein, is quick and easy to use and in some embodiments can be used to convert a standard, low cost, window-unit environment control device into a portable air-conditioning unit.
A portable environment control system, as described herein may be configured for attachment to any suitable enclosure including, but not limited to, recreational vehicles, trailers, emergency response vehicles, heavy-duty trucks, tents, sheds, cabins, garages, playhouses, campers, houses, dog houses, barns, stables, data-centers, electronic enclosures and the like. Some enclosures may be dwellings, or temporary dwellings or shelters for people or animals such as recreational vehicles, trailers, heavy-duty trucks, tents, cabins, garages, playhouses, campers, houses, dog houses, barns and stables. In addition, some enclosures may be mobile, whereby the enclosure is configure for transport, such as recreational vehicles, trailers, emergency response vehicles or heavy-duty trucks. A portable environment control system, as described herein, may be used control the environment of the cabin or other compartment of a vehicle, such as patient treatment portion of an ambulance or other medically oriented vehicle, for example. Still other enclosures may be primarily for storing valuables or equipment, such as data-centers, storage sheds and any other electronic enclosure. Enclosures may have any type of partition separating the interior of the enclosure from the exterior of the enclosure, or in most cases the outside environment. A partition may comprise solid walls, comprising standard building materials, or may comprise a flexible partition, as in the case of a tent where the partition may be a fabric, film, or combination thereof. A partition may be permeable, such as a tent partition, wherein air may flow through the partition.
A conversion cover, as described herein, is configured to be placed over the outlet airflow face of an environment control device, such as an air-conditioner, and covers at least the airflow outlet portion of the environment control device. A conversion cover may be attached to the environment control device using one or more cover retainers, such as a flexible strap that may be pulled and clipped to the back side of the environment control device. Airflow from the environment control device is diverted through the air outlet opening in the cover panel of the conversion cover. The inlet end of a conduit, such as a flexible hose, is connected to a cover coupling portion of a conversion cover. The outlet end of the conduit is attached to a partition coupling. A partition coupling is attached over an opening, or aperture in a partition of an enclosure. For example, a hole may be cut in a partition and a partition coupling may be configured over said partition aperture. In an exemplary embodiment, a partition coupling comprises a partition conduit that extends into the partition opening, and a partition flange retainer having a flange slot configured to receive a conduit flange. An interior coupling may be inserted into a partition opening to provide a partition cover portion on the inside wall of the partition. In an exemplary embodiment, a conversion cover is configured for a window-unit type air-conditioner. In some embodiments, an environment control device comprises an air inlet and air outlet, and a conversion cover is configured with a pair of cover couplings.
A conversion cover is configured for attachment over the airflow outlet of an environment control device and is configured to cover at least a portion of the airflow outlet face of the environment control device. A conversion cover may be attached to an environment control device with one or more retainers, such as elastic straps that can be pulled and clipped to the back of the environment control device. In one embodiment, four retainer straps are provided; one located approximately at each corner of the cover panel.
A seal may be configured on the backside of the cover panel to substantially seal and effectively direct the airflow from the environment control device through the air outlet opening in the conversion cover. In one embodiment, the conversion cover is configured to substantially cover the entire outlet airflow face of the environment control device and a seal may be configured around the backside of the cover panel, such as along the perimeter. A seal may be any suitable material that compresses to reduce or eliminate airflow through the seal material and includes, but is not limited to, foam, elastomer, fabric, composites, and the like. In one embodiment, a seal material is provided detached from the conversion cover and a user may apply the seal material to the backside of the cover panel, or the airflow outlet face of the environment control device, as required, to seal the airflow outlet when the cover panel is attached. For example, a seal material may be provided with a peel-and-stick adhesive. The seal may be applied to the backside of the cover panel or directly to and around the airflow outlet of the environment control device.
A conversion cover may be configured with an air outlet opening and an air inlet opening. A seal may be provided to effectively seal airflow through these openings. A cover coupling may be configured on one or both of these airflow openings. In still another embodiment, an environment control device comprises an air inlet and air outlet opening, or duct that is configured for attachment of a conduit.
A conversion cover may further comprise control openings whereby a user can manipulate the environment control device controls. In one embodiment, a cover panel comprises break-out portions that are configured for a user to pop-out, or otherwise remove, to create control openings for access to environment control device controls with the conversion cover attached. A cover panel may comprise one or more break-out portions that allow the user to customize their conversion cover for the environment control device unit to which it will be attached.
The conversion cover further comprises a cover coupling that is configured for quick and easy attachment of a conduit. In one embodiment, a cover coupling comprises a cylinder that extends out from the cover panel, whereby a flexible tube type conduit may be slid over the cylinder and retained with a hose clamp, for example. In another embodiment, a cover coupling comprises a cover flange having a flange retainer comprising a flange slot configured for the insertion of a conduit flange. The cover flange may further comprise a flange lock as described herein, whereby the conduit flange is effectively retained in the flange slot.
A partition coupling, as described herein, is configured for coupling a conduit to an opening in a partition. In one embodiment, a partition coupling comprise a flange having an opening therethrough and an conduit retainer, such as a cylinder for the attachment of a conduit. An opening or aperture may be cut in a partition and a partition coupling may be secured over the opening to the exterior surface of the partition by fastening the flange to the partition. A conduit may then be attached to the conduit retainer of the partition coupling to allow airflow from the environment control device to flow into the enclosure through the opening in the partition. In some embodiments, two openings or holes are cut in a partition and an air inflow conduit and air outflow conduit are attached. In this manner, air flow from the environment control device flows into the enclosure and air from the enclosure is returned to the environment control device.
A partition coupling may comprise a flange retainer having a flange slot for receiving a conduit flange. For example, an opening maybe cut in an enclosure partition, or wall, and a partition coupling may be attached over said partition opening with a partition conduit inserted into the partition opening. The flange retainer may comprise one or more fastener openings whereby a nail, screw or other suitable fastener may be used to attach the partition coupling to the partition. A flange slot may have a slot opening on one or more sides of a flange retainer. A slot opening allows for the insertion of a conduit flange into the slot, whereby a conduit flange slides along the slot and is retained within the slot. A slot opening may be configured on a bottom side of a partition coupling whereby rain, ice and other debris will not collect in the flange slot. A partition coupling may further comprise a flange lock having a spring means, whereby the flange lock is configured to be compressed during insertion of the flange into the flange slot, and thereafter to protrude out to retain the flange. Any suitable type of spring means may be used with the flange lock including, but not limited to, a spring, an elastic material, such as foam or elastomer, a living hinge and the like.
A conduit flange comprises a conduit flange that extends outward from a flange conduit. A conduit, such as a flexible hose, may be attached to a flange conduit in any suitable manner. In an exemplary embodiment, a conduit is slid over a flange conduit, such as a cylinder, and attached with a hose clamp, for example. The conduit flange has a larger outer diameter, or larger outer dimension than the flange conduit, thereby allowing the conduit flange to fit within the flange slot and retain the conduit flange in the flange lock.
A conduit, as described herein, comprises an inlet end and an outlet end and at least one conduit flange. A conduit flange may be configured on both the inlet end, for insertion into the conversion cover flange retainer, and the outlet end, for insertion into the flange retainer of the partition coupling. The conduit flanges may be the same or different in shape and/or size. A conduit may be any suitable type of conduit for the transfer of airflow through the conduit opening. A conduit may comprise a plastic, metal, rubber, fabric or composite tube or hose and may be a composite, such as a wire enforced plastic or rubber hose. A conduit may be insulated to reduce heat transfer between the air within the conduit and the outside air. An insulating layer, such as foam or fabric may be configured around the exterior portion of the conduit. The conduit may have any suitable length, such as more than about 0.5 m, more than about 1 m, more than about 3 m, more than about 5 m, more than about 10 m, more than about 20 m and any range between and including the length values provided. Likewise, a conduit, as described herein, may have any suitable maximum inner dimension, such as diameter, including, but not limited to, more than about 5 cm, more than about 10 cm, more than about 20 cm, more than about 50 cm, more than about 75 cm and any range between and including the dimensions provided.
An environment control system, as described herein, may comprise an interior coupling comprising an insert portion configured to extend into a partition opening and a partition cover portion. The insert portion is configured to overlap the partition conduit and the overlapping portion of the insert portion may be configured to fit within the partition conduit or around the partition conduit. In a preferred embodiment, the insert portion is cylindrical in shape and overlaps a partition conduit that is also cylindrical in shape by fitting around the partition conduit, whereby the inner diameter of the insert portion, in the overlapping area, is larger than the outer diameter of the partition conduit. The variable amount of overlap of the partition conduit and the insert portion allows for coupling the two components across partitions of various thickness. For example, a thinner partition would require more overlap such that the partition cover fits against the interior wall of the partition, whereas a thicker partition would require less overlap. A partition cover portion is configured to extend out from the insert portion thereby creating a flange that is configured to rest against the interior surface of a partition. A partition cover comprises at least one opening and preferably a plurality of openings. In one embodiment, a partition cover comprises a louvered face and an interior control that can be used to adjust the amount of open area in the partition cover, or the direction of airflow from the interior coupling. An interior control may be linked to the partition cover openings, such as the louvers, and adjust the amount of open area in any suitable way. In addition, an interior coupling may be rotated to further adjust the direction of airflow.
An environment control system, as described herein, may further comprise a partition flange cover that may be inserted into the partition flange slot and close-off the opening in the partition coupling. The flange cover may substantially reduce airflow through the partition coupling opening and prevent rain, ice, debris and animals from entering into the enclosure.
An environment control device may be converted to a portable environment control device for an enclosure as described herein through the following steps: providing an environment control system, as described herein; attaching a conversion cover to the environment control device by securing the at least one cover retainer; attaching the inlet end of the conduit to the cover coupling; attaching the partition coupling to a partition, over a partition opening; whereby the partition conduit portion is inserted into the partition opening; attaching the outlet end of the conduit to the flange retainer by inserting the conduit flange into the flange slot; inserting the interior coupling over the partition conduit portion; and turning on the environment control device to provide airflow from the environment control device through the partition.
In an embodiment of the method of converting an air-conditioner, as described herein, the environment control device is a window-unit type air-conditioner. In another embodiment of the method of converting an air-conditioner, as described herein, the conversion cover comprises a control opening, whereby at least one control of the environment control device can be manipulated with the conversion cover attached to the outlet airflow face of the air-conditioner. In another embodiment of the method of converting an air-conditioner, as described herein, the cover coupling comprises a cover flange retainer having a flange slot configured for receiving a conduit flange, and wherein the conduit is attached to the conversion cover by sliding the conduit flange into the flange slot of the cover flange retainer.
The summary of the invention is provided as a general introduction to some of the embodiments of the invention, and is not intended to be limiting. Additional example embodiments including variations and alternative configurations of the invention are provided herein.
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the principles of the invention.
Corresponding reference characters indicate corresponding parts throughout the several views of the figures. The figures represent an illustration of some of the embodiments of the present invention and are not to be construed as limiting the scope of the invention in any manner. Further, the figures are not necessarily to scale, some features may be exaggerated to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
As used herein, the terms “comprises,” “comprising,” “includes,” “including,” “has,” “having” or any other variation thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, article, or apparatus that comprises a list of elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Also, use of “a” or “an” are employed to describe elements and components described herein. This is done merely for convenience and to give a general sense of the scope of the invention. This description should be read to include one or at least one and the singular also includes the plural unless it is obvious that it is meant otherwise.
Certain exemplary embodiments of the present invention are described herein and illustrated in the accompanying figures. The embodiments described are only for purposes of illustrating the present invention and should not be interpreted as limiting the scope of the invention. Other embodiments of the invention, and certain modifications, combinations and improvements of the described embodiments, will occur to those skilled in the art and all such alternate embodiments, combinations, modifications, improvements are within the scope of the present invention.
The term environment control system may be used to describe the portable environment control system herein. The environment control system, as describe herein, is portable because it easily transported from one location to another and is quick and easy attach it to a partition of an enclosure. It is envisioned that a user may attach partition couplings to two or more enclosures and use the portable environment control system to periodically cool these enclosures. A partition flange cover may be inserted into a partition coupling when the portable environment control system is not attached.
A partition coupling may comprise any suitable type of coupling for connecting a conduit and allowing air flow to pass from the conduit through an opening in a partition. A partition coupling is configured to be attached over an opening in a partition. A partition coupling may comprise a conduit coupling that is a cylinder or other extension whereby a conduit may be slid over the extension and attached, or may comprise a partition flange retainer configured for retaining a conduit flange.
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In one embodiment, a window unit type air-conditioner is converted to an environmental control system as described herein by following the method comprising the steps of: removing the existing cover or front panel from the air-conditioner; attaching a conversion cover to the air-conditioner; attaching a first end of a conduit to the conversion cover; attaching the second end of the conduit to a partition coupling, whereby airflow from the air-conditioner flows through the conduit and into the enclosure. A conversion cover may be specifically designed for an air-conditioner or other environment control device such that conduits for airflow do not create too much resistance to flow. For example, the size of the conduits or conduit opening on a conversion cover may be sized to allow the environmental control device to operate within standard limits. In addition, a standard environmental control device, such as an air-conditioner may be further modified including modification or changing of motor and fans, or motor or fan speeds or power output.
It will be apparent to those skilled in the art that various modifications, combinations and variations can be made in the present invention without departing from the spirit or scope of the invention. Specific embodiments, features and elements described herein may be modified, and/or combined in any suitable manner. Thus, it is intended that the present invention cover the modifications, combinations and variations of this invention provided they come within the scope of the appended claims and their equivalents.
This application claims the benefit of U.S. provisional patent application No. 61/818,942 filed on May 3, 2013, entitled Portable Environmental Control System and Method of Use, the entirety of which is incorporated herein by reference.
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Number | Date | Country | |
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61818942 | May 2013 | US |