The present disclosure is directed to fluid cleaning and, more particularly, to a portable device for filtering fluid, for example, in skimmer baskets.
Manmade bodies of fluid such as inground and above ground pools typically have one or more debris collection devices intended to capture and collect solid debris from the fluid. A prominent example of such devices are skimmer baskets, which are generally located around the periphery of a pool at one or more locations. They are frequently accessed through an opening in the surrounding pool deck. Because these skimmer baskets have a limited capacity, they will become clogged and cease to operate effectively if they are not cleaned on a regular basis.
Because skimmer baskets are designed to capture all manner of solid debris within the fluid, there may be a wide range of items within the skimmer basket including items like decaying organic mailer, insects, or even small rodents that pool owners would prefer not to encounter and certainly not to touch. Therefore, cleaning skimmer baskets can be an unpleasant task.
While there are products available that clean skimmer baskets, these products suffer from significant limitations. Many must be manually operated and are not readily portable. They frequently depend on hoses or electrical cords and are therefore heavy and difficult to manipulate. This is particularly problematic as most pools will have more than one skimmer basket around the pool perimeter requiring that any device used to clean the skimmer baskets should be sufficiently portable to be moved quickly from one skimmer basket to the next.
Therefore, there is a need for an improved apparatus and method of filtering debris from fluid in enclosed spaces, for example, skimmer baskets.
According to an aspect of the present disclosure, there is provided a portable fluid filtering apparatus that includes a debris chamber with an exhaust; a rotor that draws in a fluid from outside the debris chamber; a filter positioned between the exhaust port and the rest of the debris chamber; an intake port in fluid communication with the debris chamber and wherein the rotor draws the fluid into the debris chamber through the intake port; and a drive system configured to rotate the rotor that includes a drive shaft connected to the rotor, a motor to rotate the drive shaft, and a power source for the motor.
This aspect is merely illustrative of the innumerable aspects associated with the present disclosure and should not be deemed as limiting in any manner. This and other aspects, features and advantages of the present disclosure will become apparent from the following detailed description when taken in conjunction with the referenced drawings.
Reference is now made more particularly to the drawings, which illustrate the best presently known mode of carrying out the disclosure and wherein similar reference characters indicate the same parts throughout the views.
The following description of technology is merely exemplary in nature of the subject matter, manufacture and use of one or more inventions, and is not intended to limit the scope, application, or uses of any specific invention claimed in this application or in such other applications as may be filed claiming priority to this application, or patents issuing therefrom. The following definitions and non-limiting guidelines must be considered in reviewing the description of the technology set forth herein.
The headings (such as “Introduction” and “Summary”) and sub-headings used herein are intended only for general organization of topics within the present disclosure and are not intended to limit the disclosure of the technology or any aspect thereof. In particular, subject matter disclosed in the “Introduction” may include novel technology and may not constitute a recitation of prior art. Subject matter disclosed in the “Summary” is not an exhaustive or complete disclosure of the entire scope of the technology or only embodiments thereof. Classification or discussion of a material within a section of this specification as having a particular utility is made for convenience, and no inference should be drawn that the material must necessarily or solely function in accordance with its classification herein when it is used in any given composition.
The citation of references herein does not constitute an admission that those references are prior art or have any relevance to the patentability of the technology disclosed herein. All references cited in the “Description” section of this specification are hereby incorporated by reference in their entirety.
The description and specific examples, while indicating embodiments of the technology, are intended for purposes of illustration only and are not intended to limit the scope of the technology. Moreover, recitation of multiple embodiments having stated features is not intended to exclude other embodiments having additional features, or other embodiments incorporating different combinations of the stated features. Specific examples are provided for illustrative purposes of how to make and use the apparatus and systems of this technology and, unless explicitly stated otherwise, are not intended to be a representation that given embodiments of this technology have, or have not, been made or tested.
As used herein, the word “include,” and its variants, is intended to be non-limiting, such that recitation of items in a list is not to the exclusion of other like items that may, also be useful in the materials, compositions, devices, and methods of this technology. Similarly, the terms “can” and “may” and their variants are intended to be non-limiting, such that recitation that an embodiment can or may comprise certain elements or features does not exclude other embodiments of the present technology that do not contain those elements or features.
“A” and “an” as used herein indicate “at least one” of the item is present; a plurality of such items may be present, when possible. “About” when applied to values indicates that the calculation or the measurement allows some slight imprecision in the value (with some approach to exactness in the value; approximately or reasonably close to the value; nearly). If, for some reason, the imprecision provided by “about” is not otherwise understood in the art with this ordinary meaning, then “about” as used herein indicates at least variations that may arise from ordinary methods of measuring or using such parameters. In addition, disclosure of ranges includes disclosure of all distinct values and further divided ranges within the entire range.
Broadly, the intake/filter/discharge system 100 contains elements to allow for automatically drawing in fluid and debris from the skimmer basket, filtering out the debris, and discharging the now debris-free fluid back to the skimmer basket. The primary components of the intake/filter/discharge system 100 include a debris chamber 110, an upper shell 120, a rotor 130, and a filter 140.
The debris chamber 110 comprises a tank with an open interior space and is at least partially enclosed on a bottom end while having an open top end to allow for the insertion of other components of the intake/filter/discharge system 100 as described below. The bottom end of the debris chamber 110 may have a lower port (or aperture) 112 that may in some embodiments serve as an exhaust port. While the lower port 112 may be referred to herein as the exhaust port in the context of the illustrated embodiments, it should be understood that the lower port may alternatively serve as an intake port in other embodiments and that such other embodiments are contemplated within the scope of the present disclosure. Furthermore, in embodiments incorporating a reversable motor 216 and rotor 130, the lower port 112 may alternately serve as both the intake and exhaust ports. The lower end of the debris chamber 110 may also have one or more drain ports 114, Each drain port 114 may have a drain valve 116. While the debris chamber 110 is depicted in the illustrated embodiments as a cylinder, it may comprise any suitable size, shape, orientation, or configuration as appropriate for a given application or environment.
The exhaust port 112 provides an outlet for fluid that has passed through the intake/filter/discharge system 100 and is now debris-free to exit the system and return to the skimmer basket. The exhaust port 112 is preferably sized to allow for a flow rate of exhausted fluid sufficient to avoid creating any back pressure within the intake/filter/discharge system 100, which would interfere with operation of the rotor 130.
In some embodiments, the exhaust port 112 may include a valve 170, which may serve multiple purposes: (a) in embodiments utilizing an auger 130A as described below, the valve 170 prevents debris from falling out of the debris chamber 110; and (b) it may allow for a variable exhaust flow rate.
The drain port(s) 114 allow for any residual fluid within the debris chamber to drain as the portable fluid filtering apparatus 10 is lifted out of the skimmer basket following a cleaning cycle. The drain port(s) 114 may be located toward the periphery of the bottom end of the debris chamber 110 outside of the exhaust port 112. The drain valves 116 remain closed during operation of the portable fluid filtering apparatus 10 and are able to open once operation of the system has stopped to allow the residual fluid to drain once the unit is removed from the fluid. In the illustrated embodiment, the drain valves 116 are resilient umbrella valves.
The intake/filter/discharge system 100 further includes the rotor 130 and a rotor cover 132, The rotor 130 is contained and able to spin freely within the rotor cover 132, The rotor cover 132 may be secured adjacent to the exhaust port 112. In this configuration, operation of the rotor 130 draws fluid into the debris chamber 110, into the rotor cover 132, and out the exhaust port A rotor bearing 134 may be provided to ensure smooth rotation of the rotor 130 and support a rotor drive shaft 136 that rotates the rotor 130. The rotor 130 may, for example, be an impeller, as shown in
In the embodiments of
Further, a pre-filter (not shown) may be used in combination with the filter 140. The pre-filter, if provided, may be a disposable or replaceable filter or may be removable for cleaning and reuse. A post-filter (also not shown) may also be incorporated into embodiments of the apparatus in combination with a pre-filter or by itself. A post-filter may be located at the outlet of the impeller, for example, on the rotor cover 132, and may, as an example, be a filter bag. The pre-filter may be suitable for preventing larger debris from passing through the filter 140, while the post-filter may be suitable for capturing smaller debris.
The intake/filter/discharge system 100 further includes an upper shell 120 that may be composed of two or more shell pieces that are joined together. In the illustrated embodiment, the upper shell 120 includes a front shell 122 and aback shell 124 that are secured together by screws or other fasteners. The upper shell 120 rests directly on an upper rim of the debris chamber 110 to form an enclosed space between the upper shell 120 and debris chamber 110. In order to secure the upper shell 120 to the debris chamber 110, the outer upper rim of the debris chamber 110 may be provided with one or more locking tabs 118 that cooperate with mating locking slots 215 located on the inner lower rim of either the upper shell 120 or a motor assembly housing 212 located within the upper shell 120, as described below. The upper shell 120 and/or debris chamber 110 may be rotated relative to one another to engage the locking tabs 118 within the locking slots 215 to secure the upper shell 120 and debris chamber 110 together. Other methods of assembly are contemplated within the scope of the present disclosure and the foregoing example should not be considered as limiting the scope of the invention.
In the illustrated embodiments of
In other embodiments, one or more intake ports can be located on the bottom part of the unit and/or along the side of the debris chamber 110. In multiple intake port embodiments, such as illustrated in
It should be noted that a buoyancy system may also be used in single intake port embodiments to adjust the position of the cleaner 10 relative to the water surface.
In the illustrated embodiments, the inner end of the intake port 126 delivers fluid and debris to the exterior side of the filter 140. This is an annular space between the outside of the filter 140 and the interior of the debris chamber 110 wall. This annular space is isolated from the exhaust port 112 by the filter 140. Therefore, fluid drawn into the debris chamber 110 must be pulled through the filter 140 before it is exhausted back to the skimmer basket, thereby filtering solid debris from the fluid. As noted above, the drain valves 116 close the drain ports 114 during operation of the portable fluid filtering apparatus 10 to prevent fluid in the debris chamber 110 from escaping through the drain ports 114 before it can be filtered as well as prevent already filtered debris from escaping the debris chamber 110.
In the illustrated embodiments, the intake port 126 is located at the periphery of the upper shell 120 and follows the outer circumference of the upper shell 120 and debris chamber 110 as it descends toward the interior of the debris chamber 110. Therefore, fluid from the intake port 126—under the force of the reduced pressure suction generated by the rotor 130—is induced to swirl around the entire circumference of the debris chamber, creating a vortex-type fluid movement, as generally illustrated in
Again, it should be understood that each of the described ports 112, 126 may function as an intake port or an exhaust port depending on the rotational direction of the rotor 130. For example, while the illustrated embodiments show the port 126 as the intake port and the port 112 as the exhaust port, these respective ports may serve in the opposite role if the rotation of the rotor 130 is reversed. In the event that the port 112 serves as the intake port with the other internal components of the cleaner remaining in the same configuration, fluid being taken in may encounter the rotor before passing through the filter system. In some embodiments, the rotor 130 may be located outside of the filter 140, for example, in or as part of the intake port 126.
While the rotor 130 is driven in a rotational direction matching the radial orientation of the intake port 126 in the illustrated embodiments, alternate embodiments may drive the rotor 130 in the opposite rotational direction. Further, in other embodiments using an impeller as the rotor 130, the impeller 130 may be located in a side wall of the debris chamber 110, in which case, the impeller 130 is rotated perpendicular to the orientation of the intake port 126. While the illustrated embodiment tends to provide more efficient flow through the debris chamber, other arrangements of the rotor 130 are possible and contemplated within the scope of the present disclosure.
Either port 112, 126 may be provided with an adjustable directional conduit 180 as illustrated in
The exterior surface of the debris chamber 110 wall may be provided with one or more blades 117 or ribs. The blades 117 act to agitate material within the fluid and prevent solid material from becoming stuck to the bottom surface of the debris chamber 110. The blades 117 may contribute to this circulation pattern. In the illustrated embodiment, the blades 117 may be oriented at an angle on the bottom surface of the debris chamber 110.
A bottom end of the rotor cover 132 adjacent to the port 112 may include a series of curved vanes 138 that reinforce the vortex circulation of the fluid up to the point it is exhausted from the debris chamber 110.
The drive system 200 drives the rotor 130. The drive system 200 includes a motor assembly 210 contained with the motor housing assembly 212. The motor housing assembly 212 may include an intake conduit 214 that continues the flow of fluid from the intake port 126 to the interior of the debris chamber 110. Alternately, the intake conduit 214 may be part of the upper shell 120. The motor assembly 210 includes at least one motor 216, which may, for example, be a 12V 14,500 rpm motor. The motor 216 is connected with and drives the impeller drive shaft 136. In the illustrated embodiment, the motor 216 directly drives the impeller shaft 136, but in alternate embodiments a transmission or gearing may be employed between the motor 216 and impeller drive shaft 136 if appropriate. A power switch 218 controls operation of the motor 216. In the illustrated embodiment, the power switch 218 is a push button switch. However, other switch types or other activation methods may also be used.
The motor 216 is preferably powered by a power source 220. The power source 220 may include a rechargeable battery 222 contained within a battery chamber 224. In the illustrated embodiment, a 2200 mAh Li-Ion battery is used. However, other suitable rechargeable batteries may be used. The battery assembly 220 is further provided with a battery charging port 226 to recharge the battery 222. A battery charge port cover 228 may be provided to protect the battery charge port 226 from moisture and contaminants. In an alternate embodiment, induction charging, or some other form of wireless charging, may be used. In alternate embodiments, one or more non-rechargeable batteries may be used in the battery assembly instead of the rechargeable battery 222.
In alternate embodiments, the power source 220 may include a power cord, a removable battery pack, disposable batteries, or photovoltaic cell system, for example, or any combination of the power sources described herein. In those embodiments utilizing rechargeable batteries 222, the photovoltaic cell system may be configured to recharge the batteries 222.
In the illustrated embodiment, both the battery chamber 224 and motor housing 212 are provided with seals to sufficiently isolate the motor 216, battery 222, and associated linkages and electrical components from fluid intrusion.
In alternate embodiments, the battery assembly 220 and motor assembly 210 may be modular in design and allow for rapid swapping out of those components either individually or as a single unit.
In operation, intake/filter/discharge system 100—or at least the portion of the intake/filter/discharge system 100 that includes the intake port 126—is lowered into a body of fluid, for example, a skimmer basket until the intake port 126 is at least partially below the fluid line. The power switch 218 may then be actuated to activate the motor 216, which then begins spinning the drive shaft 136 and, in turn, the rotor 130. In some embodiments, activation of the motor 216 may controlled by a water sensor mounted on or within the cleaner 10 and electrically connected with the motor 216. Note that the intake port 126, intake conduit 214, and debris chamber 110 will generally fill with fluid as the intake/filter/discharge system 100 is lowered into the skimmer basket.
The rotation of the rotor 130 is configured to pull fluid within the debris chamber 110 downward and out the exhaust port 112. The exhaust vortex and the debris chamber blades 117 at the bottom surface of the debris chamber 110 then agitate the debris into coming up from the bottom and guide it towards the intake. In doing so, the rotor 130 also creates a region of lower pressure within the debris chamber 110, creating suction that draws more fluid in through the intake port 126. As explained above, the configuration of the intake port 126 and intake conduit 214 creates a circular flow pattern around the outer circumference of the debris chamber 110. Fluid containing debris from the skimmer basket travels around this flow path before it is drawn through the filter 140 and out the exhaust port 112. The solid debris in the fluid is more susceptible to the centrifugal forces created by the high velocity circulation within the debris chamber and, therefore, is pulled away from the filter 140 and towards the outer wall of the debris chamber 110.
The performance of the portable fluid filtering apparatus 10 may be further enhanced by creating a pulsating effect with the motor 216. More particularly, cycling the motor 216 on and off has been found to remove accumulated debris and/or significantly reduce the accumulation of debris at the intake port 126, which can result in the intake port 126 becoming clogged and restricting water flow through the intake port 126. Pulsing the motor 216 allows any accumulated debris to separate and redistribute. The loosened debris may then be more efficiently pulled in through the intake port 126 in a more gradual manner.
This pulsating feature may be incorporated into any embodiment of the present disclosure. As non-limiting examples, various structures and/or methods to create the pulsating feature may include the following or combinations thereof:
The controlled flow restrictor 128 may also provide the ability to adjust the general flow rate through the intake port 126 to adapt to different types of debris. For example, filtering of smaller or finer debris, such as pine needles, may be more efficient with a higher velocity flow than the flow required for larger debris. Notably, the use of a more appropriate flow rate from the beginning of operation may also reduce the occurrence of clogging before it even occurs. To control the flow rate through the intake port 126, the controlled flow restrictor 128 may be moved to a partially open or closed position to adjust the size and/or shape of the intake port 126 to produce the desired flow rate. The controlled flow restrictor 128 may be actively or passively changed. In some embodiments, the position of the controlled flow restrictor 128 may be user selectable with a manual or motor driven mechanism. In other embodiments, the position of the controlled flow restrictor 128 may be automatically adjusted through hydrodynamic action. The controlled flow restrictor 128 is shown with a vertical rotational axis but may also be provided with a horizontal rotational axis. As mentioned above, in embodiments in which the controlled flow restrictor 128 is a movable gate may swing or slide rather than rotate. Further, other adjustment mechanisms, for example, iris valves, elastomeric valves, etc., may also be used.
Once the body or container of fluid, for example, a skimmer basket, is cleaned of debris, the power switch 218 may be released or actuated to turn the motor 216 off, stopping rotation of the rotor 130 and the intake of fluid through the intake port 126. The intake/filter/discharge system 100 may then be lifted out of the skimmer basket. With the equalization of pressure within the debris chamber 110, the drain valves 116 are able to open under the weight of any remaining fluid in the debris chamber 110 and allow the remaining fluid to drain through the drain ports 114. The operation may be repeated at the next skimmer basket. When the debris chamber 110 is filled with debris, the debris chamber 110 may be removed and emptied. The debris chamber 110 may be manufactured from a clear material or provided with a clear viewing window so that the user can readily monitor the contents of the debris chamber 110.
Embodiments of the apparatus 10 may also be provided with one or more cleaning accessories 150, for example, brushes, on exterior surfaces of the intake/filter/discharge system 100. If provided, these cleaning accessories 150 may assist in removing or loosening debris from the sides of the fluid container that is being filtered. In some embodiments, the user may manually rotate the apparatus 10 within the fluid container in order to apply the cleaning accessories 150 to the sides of the fluid container. In some embodiments, mechanical or electrical elements actively spin the cleaning accessories 150, either with or without rotation of the debris chamber 110. These mechanical or electrical elements may include the drive system 200 or a separate mechanism.
Mounts or mounting brackets 152 may be provided to facilitate attachment of cleaning accessories 150. In some embodiments, the cleaning accessories 150 may be removable and interchangeable with various different accessories provided, for example, brushes, squeegees, fins, sponges, or other devices.
Similarly, the intake port 126 may be provided with a coupler fitting to accommodate attachment of accessory components 154 as illustrated in
Embodiments of the apparatus 10 may also be provided with a light source 160 to, for example, illuminate the space within the skimmer basket housing during use of the apparatus. The light source 160 may be an LED or use an incandescent, halogen, or any other type of bulb. In preferred embodiments, the light source 160 is powered by the battery 222, photovoltaic cell system, or other source of power utilized by the apparatus 10. While the light source 160 is located in the upper shell 120 in the illustrated embodiments, it may be located anywhere on the apparatus 10 or on multiple positions around the apparatus 10.
The preferred embodiments of the disclosure have been described above to explain the principles of the invention and its practical application to thereby enable others skilled in the art to utilize the invention. However, as various modifications could be made in the constructions and methods herein described and illustrated without departing from the scope of the invention, it is intended that all matter contained in the foregoing description or shown in the accompanying drawings, including all materials expressly incorporated by reference herein, shall be interpreted as illustrative rather than limiting. Thus, the breadth and scope of the present invention should not be limited by the above-described exemplary embodiment but should be defined only in accordance with the following claims appended hereto and their equivalents.
This application claims the priority of U.S. Provisional Patent Application No. 63/281,351 filed Nov. 19, 2021, the entire disclosure of which is hereby incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/080248 | 11/21/2022 | WO |
Number | Date | Country | |
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63281351 | Nov 2021 | US |