The invention pertains to portable cooling systems. More specifically, the invention pertains to portable cooling units meant to fit inside a conventional portable outdoor cooler.
Portable coolers are used to reduce heat transfer between the surrounding environment and the contents of the portable cooler. They are often made from a hard-plastic shell filled with foam insulation within and used to keep perishable goods at lower temperature to prevent spoilage. Current passive coolers do not maintain a constant temperature throughout the enclosure of the cooler. Instead passive coolers have a temperature gradient between the ice or ice water mixture, which naturally rests at the bottom of the cooler, and the top. Current coolers also have the drawback of needing to place the perishable goods in direct contact with the ice. As the ice melts into water it can seep into some food products and ruin them or cause cross contamination.
Provided herein are specifications for a cooling unit for the portable cooling of perishable goods comprising: a housing at least partially defining a compartment for holding a cooling medium; a heat exchanger; a fan positioned to generate an airflow through the heat exchanger; and an electronic control unit operable to control the fan. In some embodiments, the heat exchanger is a heat sink that is coupled to the housing and positioned to be in thermal communication with the cooling medium held in the compartment. In some embodiments, the electronic control unit further comprises one or more sensors inside the compartment, wherein the sensor or sensors are in electrical communication with the electronic control unit. In some embodiments, the electronic control unit further comprises one or more sensors outside the compartment, wherein the one or more sensors are in electrical communication with the electronic control unit. In some embodiments, the electronic control unit further comprises an electrical power source. In some embodiments, the electronic control unit is configured to wirelessly communicate with a personal mobile device. In some embodiments, the electronic control unit further comprises a speaker. In some embodiments, the electronic control unit further comprises an electronic display and/or buttons to allow for user control.
In some embodiments, the cooling unit further comprises a movable lid coupled to the housing. In some embodiments, the compartment is insulated using an evacuated chamber, a foam insulation, or air. In some embodiments, the housing includes snaps, clamps, screws, ties, adhesives, pins, tracks or arms to secure it to another surface. In some embodiments, the cooling unit further comprises a drain coupled to the housing and in fluid communication with the compartment. In some embodiments, the cooling unit further comprises a handle coupled to the housing. In some embodiments, the cooling unit has been sized and configured to fit within a conventional portable outdoor cooler.
In some embodiments, the heat exchanger is a radiator, and the cooling unit further comprises: a cooling circuit coupled to the housing, the cooling circuit comprising an inlet in fluid communication with the compartment, a pump, an outlet in fluid communication with the compartment, the radiator and a fluid line connecting the inlet, the pump, the outlet, and the radiator; wherein the electronic control unit is further operable to control the pump and circulate cooling medium through the cooling circuit. In some embodiments, the electronic control unit further comprises one or more sensors associated with the fluid line.
In some embodiments, the housing further at least partially defines a product compartment and the heat exchanger is positioned inside the product compartment. In some embodiments, the product compartment is insulated using an evacuated chamber, a foam insulation, or air. In some embodiments, the barrier can be repositioned to change the relative sizes of the compartment and product compartment inside the housing. In some embodiments, wherein the compartment is detachable from the housing.
In some embodiments, a method of cooling a product in a portable ice chest includes locating a cooling unit within an interior volume of the portable ice chest. The cooling unit comprises a housing at least partially defining a compartment for holding a cooling medium. A cooling medium located in the cooling unit is pumped from the housing through a radiator. An airflow is generated across the radiator. The airflow is directed through an outlet of the cooling unit and into the portable ice chest. In some embodiments air is provided from the portable ice chest into the cooling unit via an air inlet and the air provided through the air inlet is the airflow moved across the radiator.
The present invention is not limited in its application to the details of construction and the arrangement of the components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways.
The present invention can be used in conjunction with a conventional portable cooler to be used during camping, while tailgating, or otherwise away from traditional power sources, where it is able to provide a weekend of cooling with only a single bag of ice and a single portable power bank. In the present invention, ice and liquid remain separated from the perishable food while the cooling technology circulates cool, arid air for uniform cooling. As a result, moisture is kept away so the contents in the cooler, allowing them to remain in the same condition as when they were placed in cooler.
The cooling unit 100 also includes an air inlet 104 on the bottom of the housing 101 where warm air would enter and an air outlet 105 at the top where the cooled air would exit. An external USB port 106 is also pictured where a portable power source could be attached to provide power to an electronic control unit. In the present embodiment, the power source may take the form of a standard USB lithium ion battery pack and is provided a pocket 107 to rest inside. The battery pack could also be held in place by other means (e.g. ties, netting, clasps etc.). By making it detachable, the user can easily switch a drained battery pack out with a fully charged one. This would minimize the down time of the cooling unit 100 and allow for longer continuous operation. The USB port 106 could also be used to pass data to and from the electronic control unit and an external communication device such as a mobile phone.
The electronic control unit 115 may also include a wireless protocol module 120 (e.g. Bluetooth, IEEE 802.11, infrared, etc.) to interface with a mobile device (e.g. mobile phone, smart watch, tablet, computer, etc.) or an accompanying wireless device. This would allow the user to control and monitor aspects of the cooling unit through the use of an accompanying software program. For example, a user can view the current temperature and humidity level within the cooling unit and within the conventional portable cooler. Further still, the accompanying software can provide temperature recommendations or automatically implement preselected temperatures based on user inputs indicating the product located within the cooler. These products could include anything responds to changes in temperature. This generally is perishable food items, such as meat products or fruits and vegetables, or other products are not perishable, but are better enjoyed at lower than ambient temperatures, such as beer or soda. The product however is not limited to food, it could also be used to cool medical products such as medicines, vaccines or even organ transplants. For example, different types of wines can be inputted to the software and, in response, the mobile device can provide a wireless signal to the electronic control unit 115 of the cooling unit to adjust the temperature to appropriately cool the inputted type of wine. Further, different products such as foods, medical devices, transplants or vaccines can be preprogrammed into the accompanying software with associated desired temperatures. These temperatures can be relayed to the electronic control unit 115 of the cooling unit when the user inputs the product type. The software can also remember the most commonly used and/or the most recently used presets.
Once the desired temperature is attained within the cooler based on the continuous heat transfer between the cooling medium of the insulated compartment and the air surrounding the cooling unit, the pump and fan are shut off by the electronic control unit. If the temperature rises above a specified threshold (e.g., two degrees above the desired temperature, five degrees above the desired temperature, etc.) the fan and the pump are reactivated to provide additional heat transfer to decrease the temperature of the interior of the cooler back to the desired temperature. Alternatively, the fan speed and flow rate of the pump may run continuously but vary in speed and flow rate respectively as to actively maintain the desired temperature.
The largest difference between this embodiment and the last is that a heat sink 225 is placed in thermal communication with the cooling medium of the insulated compartment 202 directly, with fins on the external side. The insulated compartment 202 is filled with a cooling medium and the cooling unit 200 may be placed within a conventional portable cooler adjacent to the products intended to be cooled or maintained at a cold temperature. Advantageously, this embodiment may only have a single electrical component, the fan 214, thereby taking advantage of a decreased power draw. Further, the cooling medium is sealed and insulated relative to the other contents of the conventional portable cooler such that the heat transfer is primarily mediated via the heat sink 225.
In this embodiment the cooling unit 300 is integrated with a portable cooler. This is where the housing 301 is divided into two separate compartments using a barrier 327 and have a lid 303 that partially defines both compartments or alternatively, they each have their own lid that partially defines each compartment independently. The lids would be attached in similar manner described in earlier embodiments and will be capable of transitioning from an open to a closed position. The first compartment 302 contains the cooling medium. The product compartment 328 contains the products to be cooled or maintained at a cooler than ambient temperature. These products could include anything that responds to changes in temperature. This generally is perishable food items, such as meat products or fruits and vegetables, or other products that are not perishable, but are better enjoyed at lower than ambient temperatures, such as beer or soda. The products however are not limited to food, it could also be used to cool medical products such as medicines, vaccines or even organ transplants. Both compartments may be insulated using the methods described in the previous embodiments. Much of the cooling circuit described in earlier embodiments is attached and/or incorporated into the insulated barrier 327 that separates the two compartments. This includes the pump, the radiator 312, the fan 314, the fluid lines 313, as well as the water inlet and the water outlet. This embodiment 300 also could include the same electrical control unit 315 described in the previous embodiments. In some embodiments, the cooling circuit components are solely attached and/or incorporated into the barrier 327. This would allow the barrier 327 to be moveable within the housing 301 through a series of slots or other fixtures (e.g. clamps, snaps, locks etc.), allowing the user to change the relative sizes of the two compartments so that more room can be afforded to the cooling medium for more cooling potential or to the product compartment to accommodate more perishable goods. The cooling circuit is also not limited to be attached and/or incorporated into the moveable barrier. The cooling circuit could instead be attached and/or incorporated into other parts of the housing 301 such as the compartment walls or even the lid 303.
The radiator 312 is used as a heat exchanger to transfer thermal energy between the cooling medium in cooling circuit and the air being drawn through the system. The radiator 312 is optionally positioned adjacent to the fan 314. The fan 314 is positioned adjacent to the air outlet 305 and operates to move the air from the air inlet 304 through the radiator 312. Fluid in the radiator 312 that has been warmed by the airflow 324 passes through the radiator 312 and to the outlet 309. In another embodiment, the fluid lines 313 could instead pass through an aperture instead of over the barrier 327. This would be sized and sealed to prevent airflow and fluid flow therethrough, except for the fluid passing through the fluid lines 313. In other embodiments, a baffle may be positioned within the product compartment 328 to direct the airflow 324 of the air outlet 305 throughout the product compartment 328. This is to decrease the possibility of a product within the product compartment 328 from obstructing the air outlet 305 and dissipates the cooled air more evenly throughout the product compartment 328. In some embodiments the baffle extends from the air outlet 305 along the length of the product compartment 328 and includes a plurality of air outlets spaced along the length of the baffle. The baffle may be positioned along the bottom of the product compartment 328 or may be located adjacent a wall or centrally within the compartment 328 with air outlets on one or more sides.
Also, in other embodiments a depression is formed in the bottom of the product compartment 328, located adjacent to the barrier 327. The depression allows condensation created as a result of the cooling components being at a lower temperature than the dew point of the air within the product compartment 328 to gather in a controlled wet area and remain isolated from the products within the product compartment 328. The collected condensation may be directed to a drain hole or a weep hole located in the product compartment 328 to allow for continuous or periodic draining. For periodic draining, a stopper, plug, cap, or other suitable device may be used to control draining. Such devices may be located in a position on the exterior of the cooling unit 300, to allow a user to access or manipulate the device without the need to open the lid 303 of the product compartment 328. The first compartment 302 may also include a drain hole or a weep hole positioned at or near the lowest point of the compartment 302. The drain hole or weep hole of the first compartment 302 may allow a user to selectively drain cooling medium liquid from the first compartment 302 and may be sealed with a stopper, plug, cap, or other suitable device accessible from inside the first compartment 302 or the exterior of the cooling unit 300.
This application claims priority to co-pending U.S. provisional patent application No. 62/580,990, filed on Nov. 2, 2017, and U.S. provisional patent application No. 62/713,514 filed on Aug. 8, 2018, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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62580990 | Nov 2017 | US | |
62713514 | Aug 2018 | US |