The present inventions relate to the field of induction heating devices. The present inventions more specifically relate to the field of portable induction heating devices.
Two of the most significant challenges with current battery powered portable vaporizers or administration devices available today are battery capacity and general durability.
Both of these issues arise from the inherent space restrictions in a small device. By removing the two most problematic components from the hand held device, namely the power supply which heats the substance and the control circuitry for the device, the administration device can be miniaturized and constructed in a more durable fashion. To this end, placing the power supply and the control circuitry in a separate module would allow for improved capacity and improved durability. Thus, a need exists in the art for a portable induction heater which can be used with vaporizers and other administration devices.
Accordingly, a portable induction heater is provided. The portable induction heater disclosed herein introduces a simple way to quickly and easily heat a small and discreet induction compatible administration device to vaporization temperature. This is accomplished in a novel manner by utilizing a non-contact means of transferring the energy required to elevate the temperature of the extraction chamber of the administration device via an oscillating electromagnet field. Use of this device and method of heating allows for a complete separation and isolation of all or many of the electrical components from the extraction device. Moreover, isolation of the components facilitates simple measures to protect the sensitive electronic components from environmental perils.
In one or more examples of embodiments, a portable induction heater is disclosed which is generally composed of a housing and a lid coupled to the housing. The lid has one or more apertures and a chamber coupled to at least one of the one or more apertures. The chamber is positioned in proximity to an induction heating element within the housing. A lid toggle lever is rotatably coupled to the lid to cover and uncover at least one of the one or more apertures so as to provide access to the chamber positioned in proximity to the induction heating element within the housing.
An additional portable induction heater is disclosed comprising a housing and a lid removably secured to the housing, the lid having a lid toggle lever rotatable on the lid and configured to cover and uncover an aperture. An induction chamber is provided in the housing and aligned with the aperture. The induction chamber is configured to receive a portion of an administration device. An induction heating coil is positioned to heat the administration device when said device is positioned in the induction chamber. A microcontroller is in communication with the induction heating coil and in communication with a sensing device configured to detect the presence or absence of the administration device in the induction chamber. The induction heating coil is controllable by the microcontroller and a power source is arranged to deliver power on demand to one or more of the microcontroller, sensing device, and induction heating coil.
A system for heating a hand held administration device is also disclosed. The system includes a canister having a microcontroller therein. The microcontroller is in communication with and operably controls and powers an induction coil in response to a detected presence of the hand held administration device in the canister.
These and other features and advantages of devices, systems, and methods according to this invention are described in, or are apparent from, the following detailed descriptions of various examples of embodiments.
Various examples of embodiments of the systems, devices, and methods according to this invention will be described in detail, with reference to the following figures, wherein:
It should be understood that the drawings are not necessarily to scale. In certain instances, details that are not necessary to the understanding of the invention or render other details difficult to perceive may have been omitted. For ease of understanding and simplicity, common numbering of elements within the numerous illustrations is utilized when the element is the same in different Figures. It should be understood, of course, that the invention is not necessarily limited to the particular embodiments illustrated herein.
Referring to the Figures, a portable induction heater 100 is shown and described. According to one or more preferred examples of embodiments described herein, the portable induction heater 100 is a heating device for an administration device (such as but not limited to a vaporizer) that in a preferred embodiment uses induction to generate heat within the administration device. Generally, the portable induction heater 100 is comprised of a power supply connected to the appropriate circuitry for creating an oscillating electromagnetic field. This field is concentrated with an induction coil situated in a position to allow for easy heating of the administration device 102 (an example of which is shown in
Various flow charts and circuit diagrams are provided herein to illustrate examples of the interconnection and operability of the components discussed and to provide one or more examples of suitable devices for accomplishing the identified task (see generally
Referring to
The lid 106 shown in
Rotationally secured to the lid 106 is a lid toggle lever 120. The lid toggle lever 120 in the illustrated embodiment is secured by a pivot pin or rod 122 in the center of the lid 106. However, any location suitable for the purposes provided may be acceptable. The lid toggle lever 120 shown in
The housing 104, lid 106, and lid toggle lever 120 may be constructed of the same or similar material or may be constructed of different materials. In one or more examples of embodiments, a durable rigid or semi-rigid material, such as metal or plastic may be used for the housing 104 and/or lid 106 and/or lid toggle lever 120. Additionally, in one or more examples of embodiments, the material may be heat resistant. In other examples of embodiments, the material may not conduct heat, or may limit the transfer of heat. The housing 104 and lid 106 may be constructed or formed by means known in the art.
Referring to
The first chamber 130 and the second chamber 132 may be constructed of any suitable material for the purposes provided. In one example of embodiments, one or both chambers 130, 132 may be composed of a clear or semi-transparent, heat resistant plastic or glass. However, the chambers 130, 132 may be constructed of other durable materials and in certain embodiments one or both chambers may also be opaque.
In one or more embodiments, a control or microcontroller and associated circuitry may be provided within the housing 104. As can be seen in
As indicated, one or more induction heating elements or coils 136 may be provided, positioned within the housing 104 in proximity to or surrounding the induction chamber 130 which is arranged to hold the administration device 102, or arranged in another position to heat the administration device 102 inserted into the portable induction heater 100. In one or more preferred examples of embodiments the induction circuit is a Royer oscillator, although variations thereon may be acceptable for the purposes provided.
An indicator, such as a light, may be attached to the housing 104 or lid 106 or PCB 134. In one or more examples of embodiments, the indicator is a light attached within the housing 104 in a location such that it may be visible in one or both chambers 130, 132. In one or more examples of embodiments the light is an LED. In one or more further examples of embodiments, the LED is a RGB common anode device with, for example, three resistors for current limiting to adjust brightness. Variations thereon may also be acceptable. A phototransistor/emitter may also be provided. The phototransistor/emitter may be a pair of through-hole components which, first, emit IR light on one side of a chamber 130 or 132, and then, second, receive that light on the other side of the chamber 130 or 132—with blocked light indicating the presence of an object, such as an administration device 102, in the chamber.
As indicated, a power source may be provided in or to the portable induction heater 100. The power source may be one or more batteries or rechargeable batteries, and to this end, the portable induction heater 100 or PCB 134 may have a battery receptacle 138 as shown in
Appropriate charging and monitoring circuitry is in place, and a suitable connector is available on the housing 104 or lid 106 to allow charging of the internal battery.
The power source may be configured to deliver power on demand to the portable induction heater 100 device. Power availability may be managed by a USB PD Controller (see
Referring to
Referring again generally to
Referring to
As indicated and shown in
In one or more examples of embodiments, the microcontroller runs the charging power path, handles the interface, and runs the induction heating of the portable induction heater 100. As discussed, the microcontroller may be utilized through various electric control means to permit a variable frequency and/or variable amplitude oscillating electromagnetic field. These parameters may be adjusted by the microcontroller, which allows for a more effective transfer of thermal energy in a manner suited for achieving the desired extraction temperature and thermal saturation of the extraction chamber in, for example, an administration device 102 such as a vaporizer. Variable amplitude and frequency also permits effective usage of a variety of different conductive materials with similar and predictable results.
The microcontroller drives N-Channel MOSFETs, which control the P-Channel power MOSFET outputs for the induction and charge path. The microcontroller may communicate with the USB PD controller via I2C (a serial protocol for two-wire interface). This allows the microcontroller to determine when a portable induction heater 100 device is plugged in and ready to charge. The microcontroller also monitors the switch state through a voltage divider, and further, may control RGB LEDs. The microcontroller may also read the existence of an administration device 102 in the induction chamber 130 through a phototransistor, or by detecting a change in the voltage level of the switch when the induction heater is powered. The microcontroller controls the charging path, in one or more examples of embodiments, by allowing power to go into the charger directly, or through the boost converter and into the charger. As indicated, the microcontroller also controls induction. In one or more examples of embodiments, a single MOSFET from B_BATT to the induction is the only control. In alternative examples of embodiments, the microcontroller may provide pulse width modulation (PWM) to a pair of MOSFETS and control the oscillation directly. The microcontroller may also include a timer enabled to reboot the portable induction heater 100 in the event of a problem with the firmware causing the induction coils to remain “on”.
One or more examples of use of the portable induction heater 100 will now be described. It is understood that variations in steps, methods, and components may be acceptable without departing from the overall scope of the present invention.
To install the batteries, a user may remove the lid 106 from the canister. This may be accomplished by pulling the lid 106 straight up and off the canister 104. Batteries may then be inserted into their designated spots. The PCB 134 may then be placed back into the canister 104 with batteries in place. The portable induction heater 100 is then reassembled by placing the lid 106 onto the canister 104, and pressing down until the lid collar 112 snaps over canister rim or top 108. It is also noted that the batteries may be permanently installed in the portable induction heater 100, removing the need by the end user to open and change the batteries.
To turn on the portable induction heater 100, the lid toggle lever 120 may be rotated to expose a chamber 130 or 132, and in particular the induction chamber 130. The lid toggle lever 120 may be rotated exposing one or two chambers 130, 132. When the lid toggle lever 120 locks into place in the desired location for induction heating of an administration device 102, an indicator may activate. For example, the indicator may be a green light or LED which turns on in or near the induction chamber 130 and pulses. The indicator may signal to a user that the portable induction heater 100 is ready to heat.
At least a portion of the administration device 102 may now be inserted into the induction chamber 130. In one example, with cap down, a DynaVap® VapCap® (available from DynaVap, LLC, Madison, Wis.) may be placed into the induction chamber 130. An indicator may then deliver a signal indicating that the administration device 102 is heating. For example, an audible signal may sound or a light or LED may turn red and pulse, indicating it is heating.
Referring to
In one or more preferred examples of embodiments, induction mode may include multiple sub-states. When first powered on, ifVBUS (e.g., a USB wire carrying a power) is 0, then it is assumed that induction will occur. An indicator may activate (e.g., an LED turns green) to indicate the portable induction heater 100 is ready for operation. The IR light or LED may be powered and readings taken from the phototransistor to capture a baseline level, in order to detect insertion of a device. The charging MOSFETs may be disabled at this time. In this state, the portable induction heater 100, and in particular the microcontroller, waits and continues to take readings. If the battery voltage drops below a threshold, the device may switch to an error state indicating low battery. When the phototransistor reading crosses a threshold, indicating that the IR beam has been interrupted, then the microcontroller may enable the induction MOSFET, and the indicator generates a signal (e.g., the LED turns red). The microcontroller may then continue to monitor the battery voltage and the phototransistor to detect rapid changes. If the phototransistor value suddenly changes, this indicates a change in the light levels caused by removal of the administration device 102, and the microcontroller in response halts induction (powers down). Similarly, if the voltage suddenly rises, this signals that induction is no longer occurring in the administration device 102, and the microcontroller may halt induction. Additionally, after a period of time, induction is automatically turned off
If any of the foregoing shut down procedures occur, the portable induction heater 100 may transition from heating to lockout. In one or more examples of embodiments, lockout may be a period of time where use of the device is not permitted, allowing the device to cool if necessary. The lockout period may be related to the induction period, so that brief use may result in a brief lockout. An indicator may activate to signal lockout (e.g., an LED turns yellow). Once the lockout period is complete, if no administration device 102 is detected, the portable induction heater 100 may return to a waiting state and an indicator may identify this status (e.g., an LED turns green). The IR baseline values may be recalibrated at this time. If an administration device 102 is detected, the portable induction heater 100 may remain in lockout mode until the device is removed from the chamber 130.
In one or more examples of embodiments, the portable induction heater 100 may also comprise a low power state, which is activated following a period of non-use. In low power state, the unit may be configured to consume the least amount of power possible.
When induction heating is complete or the desired temperature is reached, the administration device 102 may then be removed from the induction chamber 130. In some embodiments, the desired temperature may be communicated to the user by the administration device 102. In other embodiments, the portable induction heater 100 may communicate to the user that the desired temperature has been reached by use of an indicator. For example, the light on the portable induction heater 100 may turn yellow to indicate a completed cycle. In some examples of embodiments, the indicator may remain active, e.g., the light may stay yellow, until the chamber 130 and/or portable induction heater 100 cools. The portable induction heater 100 may then indicate when it has returned to its original or “ready” temperature. For example, the light may turn to green and pulse. While automated means of communicating a desired temperature are described, it is also contemplated that the user may remove the administration device 102 from the chamber 130 of the portable induction heater 100 at any time.
Once the administration device 102 is removed, to turn off the induction heater, a user may rotate the lid toggle lever 120 back to cover the chamber(s) 130, 132.
In order to use a storage chamber 132, the lid toggle lever 120 may be rotated to reveal the corresponding aperture 114 or 116 in the lid 106. The administration device 102 may then be inserted into the storage chamber 132 and lid toggle lever 120 rotated to cover the aperture 114 or 116.
Referring to
In the description above, various examples of lights or LEDs are described which are provided as status indicators. See also
Advantageously, the portable induction heater uses induction to heat up an administration device. Metal is often used for an administration device or vaporizer which has electrical resistance. The heat is generated from within the metal being heated, and to this end, only conductive metals may be affected by being placed inside of the induction chamber. Consequently, the current induced by the coil(s) of the portable induction heater will generate heat at the administration device. Anything else, however, will experience no heating at all. It also means there is no open flame or resistive heating element. Advantageously, heating of an administration device is safe, fast, does not require an open flame, and can be operated with a single hand. It also allows for improved capacity and improved durability. Moreover, by removing the two most problematic components from the administration device, namely the power supply which heats the substance and the control circuitry for the device, and placing them in the portable induction heater, the administration device can be miniaturized and constructed in a more durable fashion.
As utilized herein, the terms “approximately,” “about,” “substantially”, and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described and claimed without restricting the scope of these features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and claimed are considered to be within the scope of the invention as recited in the appended claims.
It should be noted that references to relative positions (e.g., “top” and “bottom”) in this description are merely used to identify various elements as are oriented in the Figures. It should be recognized that the orientation of particular components may vary greatly depending on the application in which they are used.
For the purpose of this disclosure, the term “coupled” means the joining of two members directly or indirectly to one another. Such joining may be stationary in nature or moveable in nature. Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate members being attached to one another. Such joining may be permanent in nature or may be removable or releasable in nature.
It is also important to note that the construction and arrangement of the system, methods, and devices as shown in the various examples of embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited. For example, elements shown as integrally formed may be constructed of multiple parts or elements show as multiple parts may be integrally formed, the operation of the interfaces may be reversed or otherwise varied, the length or width of the structures and/or members or connector or other elements of the system may be varied, the nature or number of adjustment positions provided between the elements may be varied (e.g. by variations in the number of engagement slots or size of the engagement slots or type of engagement). The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the various examples of embodiments without departing from the spirit or scope of the present inventions.
While this invention has been described in conjunction with the examples of embodiments outlined above, various alternatives, modifications, variations, improvements and/or substantial equivalents, whether known or that are or may be presently foreseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the examples of embodiments of the invention, as set forth above, are intended to be illustrative, not limiting. Various changes may be made without departing from the spirit or scope of the invention. Therefore, the invention is intended to embrace all known or earlier developed alternatives, modifications, variations, improvements and/or substantial equivalents.
The technical effects and technical problems in the specification are exemplary and are not limiting. It should be noted that the embodiments described in the specification may have other technical effects and can solve other technical problems.
This application claims priority to U.S. patent application Ser. No. 16/768,223, filed May 29, 2020, entitled PORTABLE INDUCTION HEATER; which is a national phase filing of International Application No. PCT/US2018/063421, filed Nov. 30, 2018, entitled PORTABLE INDUCTION HEATER; which claims the benefit of U.S. Provisional Patent Application No. 62/592,909, filed Nov. 30, 2017, entitled PORTABLE INDUCTION HEATER; the entire contents of each of which are hereby incorporated by reference herein in its entirety.
Number | Date | Country | |
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62592909 | Nov 2017 | US |
Number | Date | Country | |
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Parent | 16768223 | May 2020 | US |
Child | 17031422 | US |