The present invention pertains to systems and methods for infusing fluid medicaments from a collapsible bag to a patient. More particularly, the present invention pertains to portable pumps that establish and create infusion pressures on the collapsible bag which are below ambient pressure. The present invention is particularly, but not exclusively, useful as an infusion system wherein motive forces interact radially with an elastomeric fluid channel carrying the fluid medicament. Wherein this interaction is controlled by monitoring decreases below ambient air pressure acting on a collapsible bag containing the fluid medicament, and equilibrating the pressure shell to ambient pressure when an overpressure is insufficient to infuse fluid medicament to the patient in accordance with a predetermined protocol.
Insulin infusion pumps typically have several characteristics in common. Namely, they are preferably light-weight, portable, conveniently operable, comfortable and, most importantly, they are operationally accurate and reliable. To achieve these goals, many different methods have been employed for infusing a fluid medicament to a patient. In each case, it is essential that the fluid medicament be somehow accurately and reliably moved from the source of fluid medicament to the patient.
Typically, many infusion pumps function by generating a mechanical pressure on fluid medicament at its source. Also, using a different functionality, peristaltic pumps operate by direct engagement with an elongated elastomeric fluid channel, and imposing axially directed forces against the fluid as it moves through the infusion tube. Various combinations of these functionalities are also possible.
Apart from the traditional methods for moving a fluid through a tube, the present invention recognizes that the reactionary forces acting within a resilient elastomeric fluid channel as it relaxes and transitions from a stressed configuration back to an unstressed configuration can also be beneficially employed to assist fluid flow. Further, the present invention also recognizes that properly employed sub-ambient pressures on fluid medicament in a collapsible bag can also be beneficial for this same purpose. Moreover, the present invention recognizes that the combined efforts of elastomeric reflex and sub-ambient over-pressures can allow for an effective pumping action for an insulin infusion pump.
With the above in mind, it is an object of the present invention to provide a portable infusion pump that provides sub-ambient over-pressures on a collapsible fluid medicament bag for its operation without relying on a mechanical pump. Another object of the present invention is to provide a portable infusion pump which employs the radial effect of elastomeric reflex from an infusion tube as a primary means for its pumping function. Still another object of the present invention is to provide an infusion pump that, in combination, relies on sub-ambient pressures and elastomeric reflex forces for its pumping function. Yet another object of the present invention is to provide a portable infusion pump that is easy to use, simple to manufacture and relatively cost effective.
In accordance with the present invention a portable pump is provided for infusing a fluid medicament to a patient from a replaceable infusion unit. As envisioned for the present invention, the infusion unit will include a collapsible bag which holds the fluid medicament, a cannula needle set which establishes fluid communication with the patient, and an elastomeric fluid channel which interconnects the collapsible bag in fluid communication with the cannula needle set.
Structurally, the portable pump requires a pressure shell which is adapted to create an airtight pressure chamber. The pressure chamber will have a volume Vc which is sufficient for holding the collapsible bag, while the elastomeric fluid channel extends from the collapsible bag, and further therefrom outside the pressure shell. A pressure sensor is mounted on the pressure shell to monitor chamber pressure, Pc, within the pressure chamber, and an equilibration valve is mounted on the pressure shell to periodically equilibrate the chamber pressure Pc with the ambient air pressure Pamb.
The fluid channel is made of an elastomeric material having a predetermined modulus of elasticity, λe. Structurally, the fluid channel has a first end that is connected in fluid communication with the collapsible bag. The fluid channel also defines an operational segment that extends in a distal direction from the first end toward a second end where it connects with the cannula needle set. Between its first and second ends, the fluid channel is operationally engaged with a pinch/squeeze mechanism.
Operationally, the pinch/squeeze mechanism is engaged with the elastomeric fluid channel for the dual purpose of cyclically decreasing and increasing a predetermined infusion volume, Vi, in the fluid channel. In this operation, when the pinch/squeeze mechanism moves to occlude the elastomeric channel, an infusion volume Vi of fluid medicament is pushed through the lumen of the channel. Also, as the channel is being occluded, the elastic material of the channel in the location of the occlusion is stressed. With this action an infusion volume Vi is displaced and infused to the patient. On the other hand, when the pinch/squeeze mechanism is withdrawn to open and dilate, the elastic material of the channel becomes unstressed. It is an important aspect of the present invention that as the elastic material of the channel becomes unstressed, an infusion volume Vi is drawn from the collapsible bag and into the location in the channel for subsequent engagement with the pinch/squeeze mechanism.
A controller is connected in combination with the pressure sensor, the equilibration valve and the pinch/squeeze mechanism. Specifically, the controller is used to control and coordinate the infusion of a volume Vi of fluid medicament to the patient. As noted above, this operation is done primarily with the pinch/squeeze mechanism by imposing and then relieving radially directed elastomeric stresses on the fluid channel. It happens that as a volume Vi is removed from the chamber, Pc will incrementally decrease. Thus, for the present invention it is necessary to periodically equilibrate PG with the ambient pressure, Pamb.
Specifically, equilibration of the pressure chamber is accomplished in accordance with the predetermined pressure profile which establishes acceptable ranges and values for the decreasing changes in Pc. These changes are detected by the pressure sensor and monitored by the controller. Moreover, it is to be appreciated that changes in Pc correspond to volume changes Vi of the collapsible bag within the pressure chamber.
In detail, the pressure profile establishes acceptable operating pressure ranges for Pc during each duty cycle Δt of the pinch/squeeze mechanism. The controller thereby monitors a pressure change ΔPc for each duty cycle (ΔPc/Δt). It also identifies an infusion volume Vi of fluid medicament that has been infused to the patient during each duty cycle. As indicated above, the controller activates the equilibration valve to equilibrate Pc in the pressure chamber with the ambient pressure Pamb for the next duty cycle whenever there is a total pressure drop to a minimum pressure Pmin in the pressure chamber.
Structurally, the pinch/squeeze mechanism comprises, in combination, a base member, a piston unit, and a motorized cam shaft. In this combination, the base member is formed with an elongated U-shaped groove for receiving a portion of the fluid channel's operational segment. The groove has a first side which is formed as a platen and a second side, which is parallel to the first side, where the piston unit is located. Included with the piston unit is an upstream valve, a drive piston, and a downstream valve which are aligned in order with each other in the distal direction along the operational segment of the enclosed fluid channel positioned in the groove. The rotatable, motorized cam shaft is mounted on the base member and connected with the controller for activating the piston unit to maintain Vi constant during the duty cycle in accordance with the pressure profile.
For a detailed understanding of an operation of the present invention, consider that during each duty cycle, the present invention relies on concerted work from both an elastomeric expansion of the fluid channel, Ue, and a sub-ambient pressurized collapse of the fluid medicament bag, Up. Together, the total work, Utotal=Ue+Up, must always be greater than the minimum level of work, Umin, that is required to move an infusion volume Vi of fluid medicament from the collapsible bag and into the fluid channel (i.e., Utotal=Ue+Up>Umin). Operationally, this concerted work must be accomplished within a predetermined time interval Δt. The import here is that, with the limitation Umin in mind, the respective forces for doing the work Ue and Up will predictably diminish with time.
In this context, an infusion volume, Vi, must be infused to a patient during the predetermined time interval Δt. Thus, the infusion rate Vi/Δt, must be maintained to ensure that Ue+Up>Umin. Stated differently, the infusion rate Vi/Δt needs to be continuously satisfied by the combined effects of an elastomeric expansion of the fluid channel, and the collapse of the fluid bag in the pressurized chamber. An operational analysis of this relationship is best appreciated by separate considerations of Ue and Up.
From a materials perspective, work done by the expanding elastomeric channel is a function of the modulus of elasticity λe of the elastomeric material that is used to manufacture the channel. In the event, as the elastomeric material rebounds from a stressed condition, to thereby open the fluid channel at the location where it was squeezed, it will do the work Ue. By analogy, Ue can be considered as the action of a radial force, Fr, acting through a distance d, in a direction perpendicular to fluid flow, at the location on the elastomeric fluid channel where it was squeezed. As noted above, Fr is generated by internal forces dependent on λe of the material.
The overall consequence from the diminishing values of Fr and Pc is that both Ue and Up diminish over time, albeit at different rates. In the case of Up, however, Pc can be periodically equilibrated to Pamb on a short-term basis. In contrast, Ue has no such short-term reenergizing capability. Nevertheless, an efficient operation is possible as long as Utotal=Ue+Up>Umin is satisfied and Vi/Δt can be maintained.
The novel features of this invention, as well as the invention itself, both as to its structure and its operation, will be best understood from the accompanying drawings, taken in conjunction with the accompanying description, in which similar reference characters refer to similar parts, and in which:
Referring initially to
Still referring to
As intended for the present invention, the pump 10 is designed for an operational engagement with a disposable infusion unit that includes: a collapsible bag 44 for holding the fluid medicament that is to be infused to the patient, a cannula needle set 46, and an elastomeric fluid channel 48 that is connected to establish fluid communication between the collapsible bag 44 and the cannula needle set 46. Structurally, the collapsible bag 44 is dimensioned to be received into a pressure chamber 50 that is created when the pressure shell 12 is closed.
Several important structural/functional characteristics of the pressure chamber 50 must be satisfied when the pressure chamber 50 is closed. For one, the pressure chamber 50 must be airtight when the pressure shell 12 is closed. For another, the air volume of the pressure chamber 50 inside a closed pressure shell 12 must be greater than the volume of the collapsible bag 44, when the collapsible bag 44 is filled to its full capacity. This is done to optimize the efficacy of an external sub-ambient pressure in the pressure chamber 50 against the collapsible bag 44 during an operation of the pump 10. Further, the chamber pressure Pc, as measured by the pressure sensor 16 inside the pressure chamber 50, must be continuously monitored by the controller 20 during an operation of the pump 10.
With consideration of the elastomeric fluid channel 48, it is important that the fluid channel 48 be made of an elastomeric material which has a modulus of elasticity λe that causes a relatively rapid transition (rebound/reset) from a stressed configuration back to an unstressed configuration. Specifically, the elastomeric fluid channel 48 is structurally formed with a lumen to transport fluid medicament from the collapsible bag 44 to the cannula needle set 46. In an operation of the present invention, this requires that a portion of the fluid channel 48 be cyclically stressed (collapsed) and unstressed (dilated) by a radially acting, reciprocating force ±F as the lumen of the fluid channel 48 is mechanically collapsed (+F) by the piston unit 32 and dilated by elastomeric forces (−F) from the fluid channel 48. From an operational perspective, this action causes the elastomeric material of the fluid channel 48 to generate a force (−F) that reopens the lumen of the fluid channel 48, and assists the force Pc in the pressure chamber 50 in drawing fluid medicament from the collapsible bag 44 and into the elastomeric fluid channel 48.
A pressure profile in accordance with the present invention is shown in
With reference to
In
Finally, in
An operation of the pump 10, in accordance with the pressure profile 26, will be best appreciated with reference to the logic flow chart 60 shown in
At the start of an operation of the pump 10, inquiry block 66 determines whether the chamber pressure Pc in the pressure chamber 50 is OK. According to inquiry block 66, if the answer is YES, the operation continues. However, if the answer is NO, inquiry block 68 determines whether Pc is above Pamb. From this inquiry, if Pc>Pamb an occlusion may be indicated and, in accordance with action block 70, the pump 10 should be stopped.
On the other hand, if Pc<Pamb, inquiry block 72 determines whether Pc is too low. Stated differently, the inquiry block 72 determines whether Pc is within the operating range 54 established by the pressure profile 26 (see
When the response of inquiry block 72 is YES, the action block 76 indicates that the controller 20 will activate the equilibration valve 14 on pressure shell 12. This is done to equilibrate Pc in the pressure chamber 50 of pressure shell 12 with the ambient pressure Pamb. The next determination for the operation of the pump 10 is indicated by inquiry block 78, where Vi is evaluated in the context of the duty cycle Δt. Specifically, this evaluation begins with Pc=Pamb when the response of inquiry block 78 is YES, and it continues through subsequent successive duty cycles Δt for as long as inquiry block 72 indicates the pressure profile 26 is satisfied. Thus, it is inquiry block 78 that determines when Pc requires equilibration.
While the particular Portable Infusion Pump with Negative Pressure Control as herein shown and disclosed in detail is fully capable of obtaining the objects and providing the advantages herein before stated, it is to be understood that it is merely illustrative of the presently preferred embodiments of the invention and that no limitations are intended to the details of construction or design herein shown other than as described in the appended claims.