Portable, internal combustion-engined, setting tool

Information

  • Patent Grant
  • 6666366
  • Patent Number
    6,666,366
  • Date Filed
    Thursday, July 18, 2002
    22 years ago
  • Date Issued
    Tuesday, December 23, 2003
    20 years ago
Abstract
A portable, internal combustion-engined setting tool for driving in fastening elements and including a drive piston (8), 34 a combustion chamber 1 having an inlet/outlet valve 34, located adjacent to the piston (8) and in which a fuel gas mixture is ignited for generating pressure for driving the piston (8), a locking/unlocking device (54) for closing and opening the outlet valve (34), respectively, a sensing device (55) for retaining the locking/unlocking device (54) in a locking position and having a member that is pressed against a circumference of the piston rod (10) for retaining the locking/unlocking device (54) in the locking position, and an element for positioning the member relative to the piston rod 10, when the piston (8) is not in its initial position, so that the member does not apply to the locking/unlocking device (54) a force acting in a locking direction of the locking/unlocking device.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention related to a portable, internal combustion-engined tool, in particular, to a setting tool for driving in fastening elements, and including a drive piston having a piston rod for driving a fastening element, a combustion chamber located adjacent to the piston and in which a fuel gas mixture is ignited for generating pressure for driving the piston, at least one outlet valve provided in the combustion chamber for removing flue gases; a locking/unlocking device for closing and opening the at least one outlet valve, respectively; sensing means for retaining the locking/unlocking device in a locking position and having a member that is pressed against a circumference of the piston rod for retaining the locking/unlocking device in its locking position and that is displaced, after the piston reaches its initial position, into a path of the piston rod to enable displacement of the locking/unlocking device from the locking position into an unlocking position.




2. Description of the Prior Art




In the setting tools of the type described above, the drive energy is obtained by combustion of a fuel gas mixture, which drive energy is transmitted by the drive piston to a setting element. An ignitable fuel gas mixture is fed into the combustion chamber when the setting tool is pressed against an object into which a fastening element is to be driven in. Upon actuation of a trigger, an electrical spark is generated. The electrical spark ignites the fuel gas mixture, starting a combustion process that generates energy for driving the drive piston which adjoins the combustion chamber. At the end of its displacement in a setting direction, the drive piston passes past a plurality of outlet openings through which fuel gases can partially exit. After completion of a setting process, piston returns to its initial position as a result of underpressure created in the combustion chamber by cooling of the residual gases therein. During the time the piston returns to its initial position, the combustion chamber should remain sealed from the surrounding environment. The inlet/outlet valve, through which a fresh air is admitted into the combustion chamber, should only open after the completion of the return stroke of the drive piston. The time, which is necessary for returning of the drive piston to its initial position increases, with increase of the temperatures in the setting tool. In addition, high-energy tools require a large expansion volume which again leads to increase of the time necessary for returning the piston to its initial position.




It has been proposed to control the opening of the inlet/outlet valve dependent on the position of the piston, so that the valve would open only in a predetermined position of the piston or when the piston reaches its initial position. This permitted to prevent a premature opening of the inlet/outlet valve(s) and a resulting faulty positioning of the piston due to heating or other unfavorable conditions influencing the thermal feedback that provides for the return of the piston to its initial position. With this valve control, the position of the piston is determined, e.g., with a mechanical probe which is pressed against the piston.




Nevertheless, there is still a danger that the drive piston would not reach its initial position because of an increased friction which can be caused, e.g., by accumulation of dirt. Furthermore, there can exist operational conditions which would not provide for a reliable return of the drive piston into its initial position by a thermal feedback, e.g., at an increased heating of the tool.




In case the piston occupies a faulty position, the user has to have a possibility to bring the tool into its setting or initial position. This can be done by a manual displacement of the piston which, of course, is a serious drawback as it requires time and efforts. Alternatively, the setting tool can be equipped with a special device to that end. Such a device, e.g., is described in a German Publication DE-100 32 310.




DE-100 32 310 discloses a portable, internal combustion-engined setting tool for driving in fastening elements and including a drive piston, a combustion chamber having at least one outlet valve and in which a fuel gas mixture is ignited for generating pressure for driving the piston, and a locking/unlocking device for closing and opening the at least one outlet valve, respectively; sensing means for retaining the locking/unlocking device in a locking position and having a member that is pressed against a circumference of the piston rod for retaining the locking/unlocking device in the locking position and that is displaced, after the piston reaches its initial position, into a path of the piston rod to enable displacement of the locking/unlocking device from the locking position into an unlocking position.




In this type of setting tool, one or more mechanical elements, which provide for operation of the locking/unlocking device, are arranged in a plane in which the central axis of the piston rod is located, with a mechanical probe forming a pressure contact with the piston rod. Dependent on the position of the piston, these mechanical elements occupy different positions. If the piston has not returned to its initial position, these mechanical elements are deflected, keeping the inlet/outlet valve closed by retaining the locking/unlocking device in its locking position.




If the existing faulty position of the piston, which resulted, e.g., because of an increased friction caused by a dirt contamination, should be eliminated, with the conventional locking/unlocking device being used, the device is forcefully displaced into its unlocking position, whereby the inlet/outlet valve is open. This unlocking position is retained despite the probe being pressed against the piston rod and applying a force to the locking/unlocking device acting in the locking direction of the device. The drawback of this consists in that upon occurrence of the next setting process, when the setting tool is pressed against the object, the inlet/outlet valve self-locks again as a result of the probe being pressed against the piston rod. This means that the setting tool remains in its setting condition after it is lifted off the object. Thereby, a possibility of idle setting stroke exists that presents a security risk.




Accordingly, an object of the present invention is to provide a setting tool of the type discussed above and having a high safety standard and, in particular, with which a possibility of an idle setting stroke is eliminated.




SUMMARY OF THE INVENTION




This and other objects of the present invention, which will become apparent hereinafter, are achieved, by providing, in a setting tool of the type described above, means for positioning the member relative to the piston rod, when the piston is not in its initial position, so that the member does not apply to the locking/unlocking device a force acting in a locking direction of the locking/unlocking device.




The inventive setting tool has, in comparison with conventional tools, an additional degree of freedom which permits to manually displace the member, which contacts the piston rod, out of a plane of its normal movement, normal direction of movement, to provide for displacement of the locking/unlocking device into its unlocking position. Thereby, upon being displaced into the unlocking position, the locking/unlocking device is not subjected to any force that would bias the device to its locking position. As a result, upon the setting tool being pressed against an object, no self-locking of the inlet/outlet valve takes place as no locking force is applied by the sensing means. Thus, upon lifting of the setting tool of the object, the tool is not in the setting condition anymore, and an idle setting stroke cannot take place.




According to the present invention, at an incomplete return stroke of the piston, the sensing device does not apply to the locking/unlocking device a pressure force acting in the locking direction of the locking/unlocking device. The release position of the sensing means results from the sidewise position of the probe stylus when viewed in the sensing or press-on radial direction of the prove stylus. The same object is achieved when the sensing device (the probe holder) is pivoted in the other, opposite direction from its normal position. In the sidewise position of the probe stylus relative to the piston rod, the probe stylus does not transmit any pressure to the locking/unlocking device, and the locking/unlocking device is not biased into its locking direction.




According to a further advantageous embodiment of the present invention, there is provided preload means for biasing the probe stylus into engagement with the piston rod from the sidewise position of the probe stylus. The preload means does not have any force component that would bias the locking/unlocking device to its locking position. After the piston rod returns completely to its initial position, the probe stylus can again be returned into the path of the piston rod by the preload means for performing its usual task, namely, sensing the position of the piston rod. The preload means can comprise a suitable spring element.




According to another advantageous embodiment of the present invention, the locking/unlocking device can comprise a locking lever, with the sensing device being pivotally supported on the locking lever. With the locking lever extending parallel to the longitudinal axis of the piston rod in a spaced relationship to the piston rod and pivotable in the plane of the piston rod axis, the sensing device can be pivotally supported at the free end of the lever on a pivot axle secured to the lever. The pivot axle can lie in the pivot plane of the lever and be arranged so that the axle would extend transverse or substantially transverse to the piston rod axis. In this way, the sensing device can be pivoted out of the plane of the locking lever so that the sensing device or the probe stylus is located sidewise of the piston rod, without being supported by the piston rod. In this position, the sensing device does not transmits any force to the locking/unlocking device.




For pivoting the sensing device from its normal operational position, an actuation element is provided which can be manually operated. The actuation element pivots the sensing device against the biasing force of the preload means discussed above.




The novel features of the present invention, which are considered as characteristic for the invention, are set forth in the appended claims. The invention itself, however, both as to is construction and its mode of operation, together with additional advantages and objects thereof, will be best understood from the following detailed description of preferred embodiment, when read with reference to the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




The drawings show:





FIG. 1

an axial cross-sectional view of an internal combustion-engined setting tool according to the present invention, a combustion chamber of which is separated in several combustion chamber sections, in a completely collapsed condition of the combustion chamber sections;





FIG. 2

an axial cross-sectional view of the setting tool shown in

FIG. 1

in an expanded condition of the combustion chamber sections;





FIG. 3

an axial cross-sectional view of the setting tool shown in

FIG. 1

in a press-on condition of the setting tool, with an ignited combustion chamber;





FIG. 4

an axial cross-sectional view of the setting tool shown in

FIG. 1

in a condition of return of the tool piston to its initial position;





FIG. 5

an axial cross-sectional view of the setting tool shown in

FIG. 1

in which the tool piston has returned to its initial position;





FIG. 6

an axial cross-sectional view of the setting tool shown in

FIG. 1

in the tool unlocked condition;





FIG. 7



a


a partial axial cross-sectional view of the setting tool shown in

FIG. 1

in the tool original position;





FIG. 7



b


a partial cross-sectional view of the setting tool shown in

FIG. 1

, which the cross-sectional view being taken perpendicular to the tool axis;





FIG. 8



a


a cross-sectional view similar to that of

FIG. 7



a


and in which the tool piston has not yet returned to its initial position and the locking/unlocking device is in its locking position;





FIG. 8



b


a cross-sectional view similar to that of

FIG. 7



b


and in which the tool piston has not yet returned to its initial position and the locking/unlocking device is in its locking position;





FIG. 9



a


a cross-sectional view similar to that of

FIG. 8



a


and in which the tool piston has not yet returned to its initial position and the locking/unlocking device is in its unlocking position; and





FIG. 9



b


a cross-sectional view similar to that of

FIG. 8



b


and in which the tool piston has not yet returned to its initial position and the locking/unlocking device is in its unlocking position.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 1

shows a cross-sectional view of the combustion-engined tool according to the present invention in the region of its combustion chamber. As shown in

FIG. 1

, a combustion chamber


1


of an inventive combustion-engined tool, in particular, of a setting tool, which is shown in

FIG. 1

, has a cylindrical shape and includes a cylindrical wall


2


and a ring-shaped bottom


3




a,




3




b


adjoining the cylindrical wall


2


. In the center of the bottom


3




a,




3




b,


there is provided an opening


4




a,




4




b.


A guide cylinder


5


, which has a cylindrical wall


6


and a bottom


7


, adjoins the opening


4




a,




4




b


in the bottom


3




a,




3




b


of the combustion chamber


1


. A piston


8


is slidably displaceably arranged in the guide cylinder


5


for displacement in the longitudinal direction of the guide cylinder


5


. The piston


8


consists of a piston plate


9


facing the combustion chamber


1


and a piston rod


10


extending from the center of the piston plate


9


. The piston rod


10


projects through an opening


11


formed in the bottom


7


of the guide cylinder


5


.





FIG. 1

shows a non-operational condition of the setting tool in which the piston


8


is in its rearward off-position. The side of the piston plate


9


adjacent to the bottom


3


of the combustion chamber


1


is located closely adjacent to the bottom


3


, with the piston rod


10


projecting only slightly beyond the bottom


7


of the guide cylinder


5


. The piston plate


9


has a reduced size in a direction toward the combustion chamber


1


, forming a step. The section of the piston plate


9


, which has a reduced diameter, extends into the opening


4




b,


with the section, which has a larger diameter being located in the opening


4




a.


Thus, the section of the piston plate


9


, which has a larger diameter, impacts the bottom plate


3




b


that, thus, serves as a stop for the piston plate


9


when the piston


8


is located in its initial position. On the outer circumference of the piston plate


9


, sealing rings (not shown) can be provided for sealing the space on opposite sides of the piston plate


9


. Inside of the combustion chamber


1


, there is provided a cylindrical plate


14


further to be called a movable combustion chamber wall or movable wall. The plane of the movable wall


14


extends transverse to the longitudinal direction of the tool. The movable wall


14


is displaceable in the longitudinal direction of the combustion chamber


1


. For separating the chambers on opposite sides of the movable wall


14


, an annular sealing is provided on the circumference of the movable wall. The movable wall


14


has a central opening


16


, with an annular seal provided in the wall forming the opening


16


.




Between the movable wall


14


and the annular bottom


3




a,




3




b


of the combustion chamber


1


, there is provided a separation plate


18


. The separation plate


18


likewise has a circular shape and an outer diameter corresponding to the inner diameter of the combustion chamber


1


. The side of the separation plate


18


adjacent to the movable wall


14


is provided with a cylindrical lug


19


that projects through the central opening


16


in the movable wall


14


and the length of which exceeds the thickness of the movable wall


14


in several times. The seal provided in the opening


16


engages the outer circumference of the cylindrical lug


19


. At its free end, the cylindrical lug


19


is provided with a shoulder


20


the outer diameter of which exceeds the inner diameter of the opening


16


in the movable wall


14


. The opening


16


is formed by a lug


17


which is connected with the movable wall


14


and surrounds the lug


19


. The free end of the lug


17


faces the shoulder


20


and is spaced therefrom in the position shown in FIG.


1


. An end wall


2




a,


which is connected with the cylindrical wall


2


serves as a stop for the lug


19


and thereby determines the position of the lug


19


and of the separation plate


18


, which is connected with the lug


19


, in the expanded condition of the combustion chamber


1


.




In the off position of the setting tool, which is shown in

FIG. 1

, the separation plate


18


lies on the bottom wall


3




b,


and the movable wall


14


lies on the separation plate


18


. In this position of the setting tool, the combustion chamber is completely collapsed. When the setting tool is pressed against an object (not shown) in which a fastening element should be driven in, as it would be explained in detail further below, the movable wall


14


is lifted off the separation plate


18


, becoming spaced from the separation plate


18


or the bottom wall


3




b.


After sometime, the movable wall


14


entrains the separation plate


18


with the shoulder


20


, with the movable wall


14


and the separation plate


18


forming a so-called fore-chamber. The fore-chamber is a section of the combustion chamber


1


and is designated with a reference numeral


21


(FIG.


2


). When the movable wall


14


is lifted further, both the movable wall


14


and the separation plate


18


are displaced parallel to each other, with formation between the separation plate


18


and the bottom wall


3




b


or the piston plate


9


of a further combustion chamber section that is called a main chamber. The main chamber is designated with a reference numeral


22


(FIG.


2


).

FIG. 2

shows both the fore-and main chambers


21


,


22


in their completely expanded condition, with the shoulder


20


of the lug


19


engaging the end wall


2




a.






For displacing the movable wall


14


, there are provided several, e.g., three drive rods


23


uniformly distributed along the circumference of the movable wall


14


and fixedly connected therewith. Only one of the drive rods


23


is shown in FIG.


1


. The drive rods


23


extend parallel to the axis of the combustion chamber


1


and outside of the cylindrical wall


6


of the guide cylinder


5


. The drive rods


23


extend through openings


24


, respectively, formed in the separation plate


18


and through corresponding openings


25




a,




25




b


formed in the bottom


3




a,




3




b


of the combustion chamber


1


. The openings


25




a,




25




b


simultaneously function as valve openings and have, in the region of the opening


25




a,


a conical profile. The drive rods


23


and the movable wall


14


can be connected with each other, e.g., by screws. The free ends of the drive rods


23


are connected with each other by a drive ring


28


that is arranged concentrically with the axis of the combustion chamber


1


and surrounds the guide cylinder


5


. The drive ring


28


can likewise be connected with the drive rods


23


by screws. Respective compression springs


27


are provided between the drive ring


28


and a fixed shoulder


26


provided on the guide cylinder


5


, with the drive rods


23


extending through the shoulder


26


. The compression springs


27


, by acting on the drive ring


28


, tend to pull the movable wall


14


toward the bottom wall


3




b.






As it has already been mentioned above, there are provided in the region of the bottom


3




a,




3




b,


openings


25




a,




25




b


which serves as valve openings, of which openings


25




a


have a conical profile. In each of the openings


25




a,


a valve tappet


32


sealingly extends. In the open condition of the openings


25




a,




25




b,


the valve tappets


32


are located outside of the combustion chamber


1


or beneath the bottom wall


3




a.


In this position, the valve tappets


32


are blocked by a shoulder


33




a


fixedly secured on the guide cylinder


5


. Compression springs


33




b,


which are provided between edges of the respective openings


25




a


and the valve tappets


32


, press the valve tappets


32


against the shoulder


33




a.


When the drive ring


28


is pushed in a direction toward the bottom wall


3




a,


shoulders


33


, which are provided on the drive rods


23


, entrain the respective valve tappets


32


, carrying them against the pressure applied by the springs


33




b


into the respective openings


25




a,


closing respective valves which are generally designated by a reference numeral


34


. The valve


34


are inlet/outlet valves. It should be understood that a single valve


34


can be used.




The shoulders


33


, which are provided on respective drive rods


23


are displaced, during the displacement of the drive rods


23


, through respective openings


33




c


formed in the shoulder


33




a.


The shoulders


26


and


33




a


can be formed as separate projections.




The separation plate


18


have a plurality of circumferentially arranged openings


38


which can be equidistantly spaced from the axis of the combustion chamber


1


. At the lower end of the guide cylinder


5


, there are provided, in the wall


6


, a plurality of outlet openings


29


for venting air out of the guide cylinder


5


when the piston


8


moves toward the bottom


7


of the guide cylinder


5


. At the lower end of the guide cylinder


5


, there is provided damping means


40


for damping the movement of the piston


8


. When the piston


8


passes past the openings


39


, flue gases can flow out there through.




In the cylindrical wall


2


of the combustion chamber


2


, there are provided two, axially spaced from each other, radial openings


41


,


42


. Through the openings


41


,


42


a liquefied fuel gas can flow into the yet not completely expanded, fore- and main chambers


21


,


22


. Appropriate metering valves can be connected with the radial openings


41


,


42


. Thereby, a predetermined a mount of a fuel gas mixture can be provided in the fore- and main chambers


21


,


22


.





FIG. 2

shows, as it has already been mentioned above, the setting tool with a completely expanded combustion chamber


1


,i,e., with the fore-and main chambers


21


,


22


in their expanded condition. The respecting displacement positions of the movable wall


14


and the separation plate


18


are defined by the position of the valve tappets


32


in the openings


25




a.


When the valve tappet


32


are completely inserted into the openings


25




a,


they prevent, due to their engagement with the shoulders


33


on the drive rods


23


, further displacements of the drive of the drive rids


23


and, thereby, of the movable wall


14


which is fixedly connected with the drive rods


23


. The position of the separation plate


18


is defined by engagement of the lug


19


with the end wall


2




a.


It is noted that the valve tappets


32


has a conically formed section complementary to the conical profile of the openings


25




a.






At the end of the cylindrical lug


19


adjacent to the separation plate


18


, there is provided a cage


51


in which an ignition device


52


is received. The ignition device


52


generates an electrical spark for igniting the fuel gas mixture in the forechamber section


21


. The ignition device


52


is located in the central region of the cage


51


the circumference of which is provided with a plurality of openings


53


through which a laminar flame front can exit from the cage


51


into the forechamber


21


.




As shown in

FIG. 1

, sidewise of the guide cylinder


5


, there is provided a locking/unlocking device


54


connected with a sensing device


55


for determining the displacement position of the piston


8


or the piston rod


10


.




The locking/unlocking device


54


serves for locking the drive ring


28


and thereby the inlet locking valves


34


. To this end, the locking device


54


has a locking lever


56


that extends parallel to the longitudinal extent of the guide cylinder


5


at a small distance therefrom. The locking lever


56


is pivotally supported, at its rear end, on the outer side of the bottom wall


3




a.


To this end, a support bracket


57


is provided on the outside of the bottom wall


3




a.


At its opposite end, the locking lever


56


extends through and opening


58


formed in the drive ring


28


and carries the sensing device


55


at this end. The sensing device extends into the path of movement of the piston rod


10


. The free end of the sensing device


55


is located immediately beneath the end surface


10




a


of the piston rod


10


when the piston


8


is in its initial position shown in FIG.


1


. The locking lever


56


can be stamped out, e.g., of a sufficiently rigid metal sheet. At its side remote from the wall


6


of the guide cylinder


5


, the locking lever


56


has a locking edge


59


which is adapted to engage the drive ring


28


from beneath when the drive ring


28


is pushed sufficiently far in the direction toward the bottom wall


3




a.


The width of the locking lever


56


, starting from the support bracket


57


, is relatively small, with the width increasing to from the locking edge


59


. The locking lever


56


is pivoted about the support bracket


57


in a direction toward the guide cylinder


5


by a compression spring


60


provided on a side of the locking lever


56


remote from the guide cylinder


5


. Upon the locking lever


56


being pivoted toward the guide cylinder


5


, the locking edge


59


becomes disengaged from the edge of the opening


58


, with the sensing device


55


having its free end located in the path of the piston rod


10


.




As shown in

FIG. 1

, the sensing device


55


has a probe holder


65


pivotable about a pivot axle


66


provided at the free end of the locking lever


56


. The probe holder


65


carries, at its end section adjacent to the piston rod


10


, a probe stylus


67


pivotable about an axle


68


which is carried by the probe holder


65


. A compression spring


69


is provided between and end of the probe stylus


67


remote from the piston rod


10


and a section of the probe holder


65


adjacent to the locking lever


56


. The Compression spring


69


is supported against the probe holder


65


and tends to pivot the probe stylus


67


about the axle


68


in a clockwise direction. The pivotal movement of the probe stylus


67


in the clockwise direction is limited by a stop (not shown).





FIG. 1

shows a position of the setting rod in which the probe stylus


67


occupies a position in which its free tip projects into the path of the piston rod


10


. The probe stylus


67


pivots in the opposite direction against a biasing force of the compression spring


69


to move out of the path of the piston rod


10


. In this position, the probe stylus is pressed against the piston rod


10


radially.




In the embodiment shown in the drawings, the locking lever


56


, which pivots about the axle of the support bracket


57


, pivots in a plane in which the central axis of the piston rod


10


is located. The axle


66


is likewise located in this plane. However, the axle


66


extends transverse to the central axis of the piston rod


10


. The axle


68


, about which the probe stylus


67


pivots, extends transverse to the pivot plane of the locking lever


56


.




An actuation element


70


(not shown in

FIG. 1

) provides for manual adjustment of the probe holder


65


about the pivot axle


66


, as it will be discussed in detail further below with reference to

FIGS. 7



a


-


9




b.


By pivoting the probe holder


65


about the axle


66


, the probe stylus


67


can be pivoted out of the plane of the drawing forward or backward, with the free end of the probe stylus


67


being located sidewise of the piston rod


10


in a spaced relationship thereto. The probe stylus


67


can be pressed against the piston rod


10


radially by appropriate pressure means (not shown). In the pivoted position of the probe holder


65


or the probe stylus


67


, out of the plane of the drawing, no force is applied by the piston rod


10


, via the probe stylus


67


and the probe holder


65


, to the locking lever


56


. The non-shown pressure means provides for a return pivotal movement of the probe holder


65


into a position in which the position of the piston rod


10


can be determined. The probe holder


65


or the probe stylus


67


are pivoted back into the initial position shown in

FIG. 1

against a stop (not shown).




Sidewise of the guide cylinder


5


, there is provided a trigger


61


which is pivotally supported on the outer side of the guide cylinder


5


, on the wall


6


. For a pivotal support of the trigger


61


, there is provided a support bracket


62


, with the trigger


61


being pivoted about the support bracket


62


in a direction toward the bottom


3




a,




3




b


against a biasing force of a compression spring


63


. The actuation section of the trigger


61


is located outside of the locking lever


56


. In the region of the support bracket


62


, the trigger


61


is formed integrally with a projection


64


extending in a direction toward the bottom


7


of the guide cylinder


5


. When the trigger


66


is pivoted about the support bracket


62


counter-clockwise, the projection


64


pivoted with the trigger


61


, acts on the edge of the locking lever


56


facing the guide cylinder


5


. The projection


64


displaces the locking lever


56


against the biasing force of the spring


60


, pivoting the locking lever


56


about the support bracket


57


counterclockwise.




The operation of the inventive setting tool will now be described with reference to

FIGS. 2-6

in which the same elements as in

FIG. 1

are designated with the same reference numerals as in FIG.


1


.





FIG. 2

shows a condition in which the setting tool is pressed with its front tip against an object in which a fastening element is to be driven. By a mechanism (not shown) provided at the front end to the tool, the drive ring


28


is displaced in a direction toward the combustion chamber


1


, and the drive rods


23


expand the fore-and main chambers


21


,


22


and close the inlet/outlet valves


34


. Shortly before a complete expansion of the fore-and main chambers


21


,


22


, a liquefied fuel gas is injected thereinto through the radial openings


41


,


42


. In its press-on end position, the drive ring


28


is located in front of the locking edge


59


, however, the locking edge


59


cannot yet engage the drive ring


28


from behind as the trigger


61


has not yet been actuated. Therefore, the free end of the probe stylus


67


is still located in the path of the piston rod


10


, i.e., in front of the end surface


10




a


of the piston rod


10


.





FIG. 3

shows the position of the setting toll in which the trigger


61


is actuated, i.e., is pivoted counterclockwise about the support bracket


62


against the biasing force of the spring


63


. In this position of the trigger


61


, the projection


64


pivots the locking lever


56


about the support bracket


57


also counterclockwise, and the locking edge engages the drive ring


28


from beneath. Simultaneously with the pivotal movement of the locking lever


56


, the probe stylus


67


moves out of the displacement path of the piston rod


10


. At the end of the pivotal movement of the trigger


61


and after the probe stylus


67


has moved out of the displacement path of the piston rod


10


, an ignition of the fuel gas mixture, which is present in the force-and main chambers


21


,


23


is effected with the ignition device


52


which generates an ignition spark. A fuel mixture, which was previously formed in the chambers


21


,


22


, e.g., an air-fuel gas mixture, starts to burn laminary in the forechamber


21


, with a flame front propagating radially, with a comparatively slow speed, in a direction toward the openings


38


. The flame front displaces the unconsumed air-fuel gas mixture ahead of it. The mixture enter through the openings


38


into the main chamber


22


, creating there turbulence and pre-compression. As the flame front reaches the openings


38


, the flame penetrates therethrough, due to the small cross-section of the openings


38


, in a form of flame jets into the main chamber


22


, creating there a further turbulence. The thoroughly intermixed air-fuel gas mixture in the main chamber


22


ignites over the entire surface of he flame jets. The mixture bums with high speed which leads to a sharp increase of pressure in the main chamber


22


.




This pressure acts on the piston plate, and the piston


8


, which moves with a high speed toward the bottom


7


of the guide cylinder


5


, forcing the air from the guide cylinder


5


out through the openings


39


. Upon the piston plate


9


passing the openings,


39


, the exhaust gas is discharged therethrough. The piston rod


10


movable in the direction shown with arrow effects setting of a fastening element in the object against which the setting tool is pressed. Shortly after the ignition of the fuel gas mixture, the trigger


66


can be released. During the movement of the piston rod


10


in a direction shown with the arrow in

FIG. 3

, the locking lever


56


, together with the sensing devise


55


, is pressed by the compression spring


60


in a direction toward the guide cylinder


5


. However, the locking edge


59


does not disengage from the drive ring


28


as the free end of the probe stylus


67


is pressed against the circumference of the piston rod


10


, which makes a pivotal movement of the locking lever


56


about the support bracket


57


in the clockwise direction impossible. Thereby, the drive ring


28


retains its position, and the inlet/outlet valves


34


remain closed and the fore-and main chambers


21


,


22


are in their expanded condition.





FIG. 4

shows a condition of the setting tool after completion of the setting process or completion of the combustion of the air-fuel gas mixture in the main chamber


22


, when the piston


8


is displaced to its initial position, as a result of thermal feedback produced by cooling of the fuel gases which remain in the combustion chamber


1


and the guide cylinder


5


. As a result of cooling of the fuel gases, and underpressure is created behind the piston


8


which provides for return of the piston


8


into its initial position. The probe stylus


67


slides along the circumferential surface of the piston rod


10


, so that the drive ring


28


remains locked by the locking edge


59


. The valves


34


remain also closed, as the piston


8


has not yet reached its initial position.





FIG. 5

shows a condition of the setting tool in which the piston


8


has reached its initial position. In this position of the piston


8


, the openings


4




a,




4




b


are completely closed by the piston plate


9


. The free end of the piston rod


10




a


is so far retracted into the guide cylinder


5


that its end surface


10




a


is located above the region of the free end of the probe styles


67


. In this position of the piston


8


, the compression spring


60


pivots the locking lever


56


, together with the sensing device


55


, clockwise, and the locking edge


59


becomes disengaged from the drive ring


28


.




In the following step (not shown in the drawings the compression springs


57


bias the drive ring


28


away from the bottom


3




a,




3




b,


together with the drive rods


23


. With the displacement of the shoulders


33


, which are provided on drive roads


23


, away from the bottom


3




a,




3




b,


the valve tappets


32


move out of the openings


25




a


under the action of the compression springs


33




b.


As the drive rods


23


move away toward the front end of the setting tool, the drive rods


23


pull the movable wall


14


and, thereafter, the separation plate


18


, toward the bottom


3




a,




3




b,


so that the combustion chamber


1


or the fore-and main chambers


21


,


22


collapse. The flue gases are expelled through the inlet/outlet valves


34


which also admit fresh air into the combustion chamber


1


when the movable wall


14


and the separation plate move away from the bottom


3




a,




3




b.






Below, with reference to

FIG. 4

, it would be described what takes place when the piston


8


after the setting process does not reach its initial position, i.e., the piston


8


occupies a faulty position which is shown in FIG.


4


.




In the case the piston


8


does not reach its initial position, the probe holder


65


is manually pivoted about the axle


66


with the actuation element


70


shown in

FIGS. 7



b,




8




b,




9




b.


The operational direction of the actuation element


70


in

FIG. 4

extends transverse to the plane of the drawing. Assume, e.g., that the actuation element


70


pivots the probe holder


65


in

FIG. 4

about the axle


66


backward, i.e., into the plane of the drawing. As the piston rod


10


has a circular cross-section, together with the pivotal movement of the probe holder


65


about the axle


66


, the probe stylus


67


would also pivot clockwise about the axle


68


until it engages a stop (not shown) provided on the probe holder


65


and occupies its end position shown in FIG.


1


. In the condition shown in

FIG. 4

, the free end of the probe stylus


67


is located sidewise of the piston rod


10


. This means that the probe stylus


67


is not any more supported radially against the piston rod


10


, so that no force can be transmitted by the probe stylus


67


to the locking lever


56


for retaining the locking lever


56


in its locking position. Rather, the spring


60


biases the locking lever


56


to its unlocking position. As a result, the drive ring


28


can move past the locking edge


59


, opening the inlet/outlet valves


34


. Though the piston


8


has not reached its initial position, the setting tool is ready for the next setting process. Upon the initiation of the next setting process, by pressing the setting tool against an object into which a fastening element is to be driven in, the drive ring


28


is again displaced into the position shown in

FIG. 4

, however, no force acts on the locking lever


56


in the locking direction of the locking lever


56


. Rather, the spring


60


retains the locking lever


56


in its unlocking position, i.e., in the position shown in FIG.


2


. The steps, which were discussed with reference to

FIGS. 2-3

, can be repeated again in order to bring the piston


8


into its initial position.




An interim idle setting stroke is not any more possible. This is because starting from the condition shown in FIG.


4


and with the probe holder


65


being pivoted out, upon the initiation of the next setting step by pressing the setting tool against an object, no positive locking of the locking lever


56


takes place as the sensing device


55


is in a non-operative position. If in this condition, the setting tool is taken away from the object, without the ignition taken place, which can be caused by actuation of the trigger, the drive ring


28


immediately moves past the locking edge


59


, which insures that no setting stroke can take place after the setting tool has been taken off the object.





FIGS. 7



a


-


9




b


show in somewhat more detail the sensing device


55


. The elements, which are the same as in

FIGS. 1-6

, are designated with the same reference numerals and would not be discussed further.




The condition shown in

FIGS. 7



a


-


7




b


corresponds to the condition shown in FIG.


1


. The setting tool is in its off position, and the actuation element


70


in

FIG. 7



b


is not in its deflected position. The actuation element


70


is formed as pivot lever pivotal about an axle


71


in a plane that extends transverse to the longitudinal direction of the piston rod


10


. The axle


71


, however, extends parallel to the longitudinal direction of the piston rod


10


. The actuation element


70


pivots the probe holder


65


about the axle


66


.





FIGS. 8



a,




8




b


show the condition of the setting tool after it has been pressed against an object and the ignition has been initiated. This condition corresponds to the condition shown in FIG.


4


. The probe stylus


67


applies pressure radially from below to the piston rod


10


and transmits the pressure force to the locking lever


56


, retaining the locking lever


56


in its locking condition. The locking edge


59


engages from beneath the drive ring


28


.




In order to bring the locking/unlocking device


54


or the locking lever


56


in the unlocking position, the actuation element


70


is pivoted about the axle


71


, whereby the probe holder


65


is pivoted about the axle


66


, as shown in

FIGS. 9



a


-


9




b.


As a result, the probe stylus


67


is located sidewise of the piston rod


10


and cannot transmit any pressure to the locking lever


56


. The probe stylus


67


does not anymore apply any pressure to the piston rod


10


. In this position of the probe stylus


67


, the spring


60


biases the locking lever


56


to its unlocking position, and the drive ring


28


can be displaced toward the front end of the setting tool, whereby the inlet/outlet valves


34


are open. After the completion of a setting process, as a rule, the piston


8


, together with the piston rod


10


, returns to its initial position. In this condition of the piston


8


, the piston rod


10


does not interfere with the probe stylus


67


, and the probe stylus


67


can again be pivoted form behind into the plane of the drawing, which is effected with preload means


72


(FIG.


96


). The preload means


72


is formed as a compression spring. In this position, the probe stylus


67


is located in the path of the piston rod


10


, occupying the position shown in

FIGS. 7



a


-


7




b,


extending radially with respect to the piston road


10


.




Though the present invention was shown and described with references to the preferred embodiment, such is merely illustrative of the present invention and is not to be construed as a limitation thereof, and various modifications to the present invention will be apparent to those skilled in the art. It is, therefore, not intended that the present invention be limited to the disclosed embodiment or details thereof, and the present invention includes all of variations and/or alternative embodiments within the spirit and scope of the present invention as defined by the appended claims.



Claims
  • 1. A portable, internal combustion-engined, setting tool for driving in fastening elements, the setting tool comprising a drive piston (8) having a piston rod (10) for driving a fastening element; a combustion chamber (1) located adjacent to the piston (8) and in which a fuel gas mixture is ignited for generating pressure for driving the piston (8); at least one outlet valve (34) provided in the combustion chamber (1) for removing flue gases; a locking/unlocking device (54) for closing and opening the at least one outlet valve (34), respectively; sensing means (55) for retaining the locking/unlocking device (54) in a locking position and having a member that is pressed against a circumference of the piston rod (10) for retaining the locking/unlocking device (54) in the locking position and that is displaced, after the piston (8) reaches an initial position thereof, into a path of the piston rod (10) to enable displacement of the locking/unlocking device (54) from the locking position into an unlocking position; and means for positioning the member relative to the piston rod (10) when the piston (8) is not in the initial position thereof, so that the member does not apply to the locking/unlocking device (54) a force acting in a locking direction of the locking/unlocking device (54).
  • 2. A setting tool according to claim 1, wherein the member is positioned on a side of the piston rod (10) when viewed in a press-on direction.
  • 3. A setting tool according to claim 2, further comprising preload means (72) for biasing the member toward the piston road (10).
  • 4. A setting tool according to claim 1, wherein the locking/unlocking device comprises a locking lever, and wherein the sensing means is pivotally supported on the locking lever.
  • 5. A setting tool according to claim 1, wherein the positioning means comprises an actuation element for displacing the member.
Priority Claims (1)
Number Date Country Kind
101 35 031 Jul 2001 DE
US Referenced Citations (7)
Number Name Date Kind
4074844 Hodil, Jr. Feb 1978 A
4200213 Liesse Apr 1980 A
4405072 Kindle et al. Sep 1983 A
4534500 Jochum Aug 1985 A
5873510 Hirai et al. Feb 1999 A
6145724 Shkolnikov et al. Nov 2000 A
6425354 Buchel et al. Jul 2002 B1