Portable keyboard

Information

  • Patent Grant
  • 6720492
  • Patent Number
    6,720,492
  • Date Filed
    Monday, August 12, 2002
    22 years ago
  • Date Issued
    Tuesday, April 13, 2004
    20 years ago
Abstract
An arrangement for facilitating the installation of an action in a piano body. The arrangement includes at least one adjusting medium being adapted to facilitate the positioning of the action with respect to a piano body, wherein the at least one adjusting medium is associated solely with the action.
Description




FIELD OF THE INVENTION




The present invention generally relates to pianos and their associated keyboards.




BACKGROUND OF THE INVENTION




Normally, a keyboard for a grand piano includes a set of keys mounted on a frame, to which is mounted the piano's action stack. The action stack contains all the hammers that strike the piano's strings and produce the piano's sound. Taken together, the action stack and the piano's keyboard form a complete unit in a grand piano called the “action” or “piano's action” and, normally, this unit is easily removable from the piano.




With the advent of the acceptance of alternative size keyboards for the piano, it has become important for pianos to be able to accommodate two or more actions that can be interchanged. A problem arises, however, in that high quality grand pianos, for the most part, are hand made, which results in small differences from piano to piano in their internal dimensions. The keyboard for a specific piano is therefore hand-fit for that piano and will not necessarily fit into another piano of the same make and model.




Accordingly, a need has been recognized in connection with making grand piano's keyboard adjustable so that a new action for the piano can be made to fit into any piano of the same make and model.




SUMMARY OF THE INVENTION




In accordance with at least one presently preferred embodiment of the present invention, provisions are made for various adjustments that can easily be made by a technician, such that a new keyboard can quickly be installed into any piano of a given make and model without any time-consuming custom hand-fitting. This will potentially allow for the mass producing of new keyboards that can easily be fit into existing pianos. It also affords a concert artist the ability to perform on his/her own keyboard by having it easily installed into the piano at a given concert hall, such as one in another city when the pianist is on tour. The artist will then have the use of his/her keyboard that has the “touch” as well as the size of keys that he/she prefers without having to transport his/her entire piano.




Generally, there is broadly contemplated in accordance with at least one presently preferred embodiment of the present invention An arrangement for facilitating the installation of an action in a piano body, the arrangement comprising: at least one adjusting medium being adapted to facilitate the positioning of the action with respect to a piano body, the at least one adjusting medium being associated solely with the action.




Further, there is broadly contemplated in accordance with at least one presently preferred embodiment of the present invention a piano action comprising: an arrangement for facilitating the installation of the action in a piano body, the arrangement comprising at least one adjusting medium being adapted to facilitate the positioning of the action with respect to a piano body, the at least one adjusting medium being associated solely with the action.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention and its presently preferred embodiments will be better understood by way of reference to the detailed disclosure herebelow and to the accompanying drawings, wherein:





FIGS. 1



a


and


1




b


are top and left side views, respectively, of the left side of a keyboard frame.





FIG. 2

is a top view of the right side of a keyboard frame.





FIG. 3



a


is a bottom view of the rear of a keyboard frame.





FIG. 3



b


is a close-up frontal view, and

FIG. 3



c


a close-up bottom view, of an adjustable block and associated components.





FIG. 4



a


is a bottom view of the front of a keyboard frame.





FIG. 4



b


is a close-up frontal view, and

FIG. 4



c


a close-up bottom view, of an adjustable block and associated components.





FIGS. 5



a


and


5




b


are a front view and bottom view, respectively, of a keyboard frame back rail and attached slat.





FIG. 6

is a side view of a piano key and associated components.





FIGS. 7



a


and


7




b


are a side view and top view, respectively, of a back rail of a keyboard frame.





FIGS. 8



a


and


8




b


are top and closeup views, respectively, of the front rail of a keyboard frame and other components.





FIG. 9

is a general perspective view of a piano action.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




By way of general terminology, the action is a complete unit that includes a keyboard and an action stack. The keyboard is a set of keys mounted to a frame. The action stack, which holds all the hammers of the piano, is mounted to this key frame. Pressing a key in the action will actuate a hammer in the action. This unit normally is slid into a compartment inside the piano. Once installed in a piano, the action is normally free to move about ⅛ of an inch to the right by the use of the “soft pedal”. (A soft pedal operates such that a hammer that will normally hit 3 strings can be made to play softer by sliding the action to the right where it will now hit only 2 strings.) This movement to the right is typically accomplished by a lever that fits into a slot in the bottom of the key frame. A spring mounted on the right side of the piano typically pushes on the right side of the key frame and pushes the action back to the left once the soft pedal is released. The action will then typically move to the left until the left side of the frame meets a stop in the left side of the piano. Glide pins mounted in the frame insert into fittings in the cheek blocks and these keep the action in position front to back.




In accordance with at least one presently preferred embodiment of the present invention, various adjustments can be made on or relative to a piano keyboard so that a new action can be installed into an existing piano and made to work properly without changing anything on the original piano. This will allow the new action and the original action to be interchangeable. Once the new keyboard has been adjusted, the original action and the new action can then be interchanged in a couple of minutes.




The adjustments on a new keyboard compensate for the variations in the internal dimensions that are found from piano to piano in a given make and model. These variations include, inter alia, the level of the key bed, the string height above the key bed, the height of the damper levers above the key bed, the location of the action soft pedal lever, and the overall width, depth, and height of the compartment in the piano that houses the piano's keyboard. Some adjustments contemplated in accordance with at least one embodiment of the present invention are discussed below, and particularly with reference to the accompanying drawings. Any and all such adjustment mechanisms may preferably be included with respect to an action (with keyboard).




With reference to

FIGS. 1



a


and


1




b


(top and left side views, respectively, of a keyboard frame


102


including slat


103


, back rail


106


, balance rail


108


and front rail


110


), provision may be made for an adjustment on the left side of the frame of the keyboard so that the hammers on the action stack can be made to align accurately under the strings of the piano. As shown in

FIG. 1



a


, there may be an adjustable piece provided at the left side of the keyboard frame


102


, attached to a slat


103


via screws


105


he like. The adjustable piece


104


may be made out of metal or any other suitable material. By adjusting the screws or other adjusting elements


105


, the adjustable piece


104


can be moved away from or towards the slat


103


. It will be appreciated that the adjustable piece will ultimately bear up against a stop in a piano body when the frame is installed in a piano. A suitable number of spacers


112


may be provided about each screw (or other adjusting element)


105


, and may fill the gap between the adjustable piece


104


and the slat


103


.




As shown in

FIG. 2

(a top view of a keyboard frame


202


including slat


203


, back rail


206


, balance rail


208


and front rail


210


), provision may be made for an adjustment on the right side of the frame of the keyboard so that an action return spring can be made to operate at its proper strength. As shown, an adjustable piece


204


, which may be substantially similar in general makeup to the one shown at


104


in

FIG. 1



a


, may be provided. Again, the adjustable piece


204


may be attached to slat


203


via screws or the like (


205


) and may be made out of metal or any other suitable material. Again, by adjusting the screws or other adjusting elements (


205


), the adjustable piece


204


can be moved away from or towards the slat


203


. In this case, it will be appreciated that the adjustable piece


204


will ultimately bear up against a spring typically found in the right-hand side of many pianos (particularly, that spring which biases the keyboard frame [or “keyframe”] to the left and, thus, towards the aforementioned stop typically found at the left-hand side of many pianos). Again, a suitable number of spacers


212


may be provided about each screw (or other adjusting element)


205


, and may fill the gap between the adjustable piece


204


and the slat


203


.





FIG. 3



a


is a bottom view of a keyboard frame


302


(with an entire back rail


306


intersecting with a number of spaced-apart slats


303


) showing five adjustable blocks


314


in accordance with an embodiment of the present invention. The blocks


314


may be provided in back rail


306


to allow for the adjustment of the overall height of the action stack. This can compensate for variations in string height without having to regulate the action. The blocks


314


can also be used to “bed” the back rail to the bed of the piano.





FIG. 3



b


is a close-up frontal view, and

FIG. 3



c


a close-up bottom view, of one of the adjustable blocks


314


and associated components. As shown, the adjustable block


314


may be attached via screws or the like


316


to the back rail


306


. Spacers


318


may be provided about each screw (or other adjusting element)


316


to essentially fill the gap between the adjustable block


314


and the back rail


306


. (As shown, each adjustable block may essentially reside in a recess


320


provided within the back rail.) It will be appreciated that adjustable blocks


314


such as those shown in

FIGS. 3



a


-


3




c


can provide a fine height adjustment at the back rail


306


that hitherto might not have been possible.




Similarly, as shown in

FIG. 4



a


(a bottom view of a keyboard frame


402


with slats


403


, but at the front), adjustable blocks


414


may be provided in the front rail


410


of the frame


402


to allow for the adjustment of the overall height of the front of the keys. This compensates for variations in the height of the fallboard without having to regulate the height of the keys. The blocks can also be used to “bed” the front rail to the bed of the piano.





FIG. 4



b


is a close-up cut-away elevational view, and

FIG. 4



c


a close-up bottom view, of one of the adjustable blocks


414


and associated components. Similarly to the adjustable blocks


314


described and illustrated with respect to

FIGS. 3



a


-


3




c


, here an adjustable block


414


may be attached via screws or the like (


416


) to the front rail


410


. Again, spacers


418


may be provided about each screw (or other adjusting element)


416


to essentially fill the gap between the adjustable block


414


and the front rail


410


. (As shown, each adjustable block


414


may essentially reside in a recess


420


provided within the front rail


410


.) It will be appreciated that adjustable blocks


414


such as those shown in

FIGS. 4



a


-


4




c


can provide a fine height adjustment at the front rail


410


that hitherto might not have been possible.




As shown in

FIGS. 5



a


and


5




b


(a front view and bottom view, respectively, of a back rail


506


and attached slat


503


in a keyboard frame


502


), a provision may be made for an adjustment, in the configuration of the slot


522


normally used by the soft pedal to shift the action. Particularly, as shown in

FIGS. 5



a


and


5




b


, an adjustable block


524


may be movable from left to right in order to adjust the position of the surface


525


against which a lever from the “soft pedal” pushes in order to shift the entire action. In this way, it will not be necessary to adjust the soft pedal lever mechanism itself, as has normally been the case. Thus, in keeping with the other types of adjustment mechanisms described and contemplated herein, adjustments are made only on the keyboard structure and not on the piano structure. As shown, two screws


526


may be provided within elongated slots


528


to permit the aforementioned left-to-right adjustment.




In connection with considerations relating to the soft pedal, it is normally the case that the action, when shifted by the soft pedal and associated lever mechanism, ultimately hits upon a screw or other type of adjustable stop located on the piano structure. However, in keeping with the other types of adjustment mechanisms described and contemplated herein, such a screw or stop may instead be placed on the keyboard structure and not on the piano structure.





FIG. 6

(a side view of a piano key


630


and associated components, as well as back rail


606


, balance rail


608


and balance mechanism


631


) illustrates a component


632


which may be termed a “damper lifter”. As shown, the damper lifter


632


may be mounted on the back of key


630


, and damper lifter felt


634


may be mounted as part of the damper lifter


632


. (Preferably, damper lifter


632


will be so positioned and configured as to strike a lever


633




a


which moves a rod


633




b


to lift a string damper


633


, all when key


630


is played.) The damper lifter


632


is preferably adjustable and compensates for variations in the height of the back rail


606


(e.g., in accordance with the embodiment illustrated in

FIGS. 3



a


-


3




c


). Also, damper lifters


632


of differing length may preferably compensate for differences in the depth of the action compartment in the piano.




Essentially, since the height of the back rail


606


may be adjustable in accordance with an embodiment of the present invention (e.g., via an adjustable block


314


; see

FIGS. 3



a


-


3




c


and related discussion), the vertical position of the damper lifter


632


may preferably be adjustable to compensate for variation in the height of the back rail


606


and also for possible variation in height in the lever


633




a


. In accordance with an embodiment of the present invention, the damper lifter


632


is a removable part that includes a small board or slat


632




a


to which conventional felt


634


may be attached. As shown, the small board or slat


632




a


may be attached via a screw


636


to the piano key


630


, and spacers (e.g. metal spacers)


638


are preferably provided about the screw


636


both between the board/slat


632




a


and screw head and between the board/slat


632




a


and the main body of the piano key


630


. It should be understood that pivoting adjustment of the damper lifter


632


is also possible, by pivoting the same about screw


636


to a desired position and then fixing it in place.




Preferably, any damper lifter will be interchangeable with a damper lifter of different length. In this manner, the length of a damper lifter can be customized to compensate for variations in the depth of an action compartment in different pianos.




As shown in

FIGS. 7



a


and


7




b


(a side view and top view, respectively, of a back rail


706


of a keyboard frame


702


as well as a slat


703


intersecting back rail


706


), a provision may be made for an adjustable block


740


in the back of the frame that will fit under the “dag blocks”


742


that are used to hold the action to the bed of the piano during transportation of the piano when the piano is placed on its side. Normally, the back rail


706


fits under the dag blocks


742


but here, the back rail


706


is made narrower and the new adjustable block


740


is made to fit under the dag block. This will compensate for differences in the location of the dag blocks


742


. As shown, the adjustable block


740


may be attached via screws


744


to the back rail


706


. The screws


744


themselves may be disposed in elongated slots


746


in the adjustable block


740


to allow for back-to-front adjustment of the adjustable block


740


.




Thus, in accordance with a presently preferred embodiment of the present invention, the back rail


706


of a keyboard frame is accordingly made narrower and an adjustable block


740


, such as that shown in

FIGS. 7



a


and


7




b


, is attached to it. The adjustable block


740


is intended to be disposed under a dag block


742


.





FIGS. 8



a


and


8




b


are top and closeup views, respectively, of the front rail


810


of a keyboard frame


802


(with intersecting slats


803


) and other components. As shown, an adjustment arrangement


848


is provided for the adjustment of the location of glide pins


850


that normally fit into cheek blocks and establish the position of a keyboard front-to-back. This adjustment arrangement


848


will compensate for differences in the location of the fittings in the cheek blocks (not shown here).




As shown, adjustment arrangement


848


may preferably include an adjustment block


852


which supports glide pin


850


, a spacer


854


(though more could conceivably be provided) and screws


856


which attach block


852


and spacer(s)


854


to front rail


810


. Normally, glide pins serve to allow the keyboard to move side-to-side, via the soft pedal, by about ⅛ inch while helping to establish the front-to-back position of the keyboard frame through insertion into the aforementioned cheek blocks.




For general reference herein,

FIG. 9

is a general perspective view of a piano action


988


. Shown are piano keys


990


mounted on a frame


991


, to which is mounted the piano's action stack


992


.




It should be understood that various embodiments of the present invention may be employed in different types of settings relating to pianos. Though the realm of hand-crafted concert grand pianos is recognized as an appropriate context for one or more embodiments of the present invention, it should be understood that a wide range of types of grand pianos and baby grand pianos, with full-sized or reduced-size keyboards, may appropriately employ one or more of the embodiments of the present invention. (General background information on reduced-size keyboards may be found in U.S. Pat. No. 5,847,301 to Steinbuhler.)




If not otherwise stated herein, it may be assumed that all components and/or processes described heretofore may, if appropriate, be considered to be interchangeable with similar components and/or processes disclosed elsewhere in the specification, unless an express indication is made to the contrary.




If not otherwise stated herein, any and all patents, patent publications, articles and other printed publications discussed or mentioned herein are hereby incorporated by reference as if set forth in their entirety herein.




It should be appreciated that the apparatus and method of the present invention may be configured and conducted as appropriate for any context at hand. The embodiments described above are to be considered in all respects only as illustrative and not restrictive. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.



Claims
  • 1. An arrangement for facilitating the installation of an action in a piano body, the action comprising an action stack, a keyboard and a keyboard frame, said arrangement comprising:at least one adjusting medium being adapted to facilitate the positioning of the action with respect to a piano body, said at least one adjusting medium being associated solely with the action; said at least one adjusting medium comprising at least one of: means for establishing a lateral position of the keyboard frame; means for adjusting the height of the keyboard frame; means for altering the configuration of a slot for accommodating a pedal component; means for altering the position of relative contact between the keyboard frame and at least one dag block; means for adjusting the strike position of a piano key with respect to a damper lever; and means for establishing a stop associated with pedal-actuated shifting of the keyboard frame.
  • 2. The arrangement according to claim 1, wherein the piano body is a grand piano body.
  • 3. The arrangement according to claim 1, wherein the keyboard is a reduced-size keyboard.
  • 4. The arrangement according to claim 1, wherein said at least one adjusting mechanism comprises said means for establishing a lateral position of the keyboard frame.
  • 5. The arrangement according to claim 4, wherein said means for establishing a lateral position comprises at least one adjustable element extending from at least one side of the keyboard frame and being positionally adjustable towards and away from the keyboard frame.
  • 6. The arrangement according to claim 5, wherein one said adjustable element is attached to the left side of the keyboard frame.
  • 7. The arrangement according to claim 5, wherein said one adjustable element is adapted to abut a stop on the piano body.
  • 8. The arrangement according to claim 5, wherein one said adjustable element is attached to the right side of the keyboard frame.
  • 9. The arrangement according to claim 5, wherein said one adjustable element is adapted to abut a spring for biasing the keyboard frame.
  • 10. The arrangement according to claim 1, wherein said at least one adjusting mechanism comprises said means for adjusting the height of the keyboard frame.
  • 11. The arrangement according to claim 10, wherein said means for adjusting height comprises at least one adjustable element disposed at the rear of the keyboard frame.
  • 12. The arrangement according to claim 11, wherein the action comprises a keyboard frame, said at least one adjustment mechanism comprising means for adjusting the strike position of a piano key with respect to a damper lever.
  • 13. The arrangement according to claim 12, wherein said means for adjusting the strike position comprises a damper lifter, said damper lifter being positionally adjustable towards and away from the piano key.
  • 14. The arrangement according to claim 11, wherein said at least one adjustable element is attached to the back rail of the keyboard frame.
  • 15. The arrangement according to claim 10, wherein said means for adjusting height comprises at least one adjustable element disposed at the front of the keyboard frame.
  • 16. The arrangement according to claim 11, wherein said at least one adjustable element is attached to the front rail of the keyboard frame.
  • 17. The arrangement according to claim 11, wherein said means for adjusting height comprises a plurality of adjustable elements disposed along at least a portion of the keyboard frame.
  • 18. The arrangement according to claim 17, wherein said adjustable elements are disposed substantially evenly along a longitudinal dimension of the keyboard frame at at least one of the front and rear of the keyboard frame.
  • 19. The arrangement according to claim 11, wherein said means for adjusting height comprises at least one adjustable block being positionally adjustable towards and away from the keyboard frame.
  • 20. The arrangement according to claim 1, wherein said at least one adjusting mechanism comprises said means for altering the configuration of a slot accommodating a pedal component.
  • 21. The arrangement according to claim 20, wherein the keyboard frame comprises a slot for accommodating a pedal component, said means for altering the configuration of a slot comprising means for altering the configuration of said slot.
  • 22. The arrangement according to claim 21, wherein said means for altering the configuration of the slot comprises an adjustable block including a contact surface for contacting the pedal component.
  • 23. The arrangement according to claim 22, wherein said adjustable block is mounted for lateral adjustment to selectively narrow or widen the slot.
  • 24. The arrangement according to claim 21, wherein the pedal component is a soft pedal lever.
  • 25. The arrangement according to claim 1, wherein said at least one adjusting mechanism comprises said means for adjusting the strike position of a piano key with respect to a damper lever.
  • 26. The arrangement according to claim 25, wherein said means for adjusting the strike position comprises a damper lifter, said damper lifter being positionally adjustable towards and away from the piano key.
  • 27. The arrangement according to claim 1, wherein said at least one adjusting mechanism comprises said means for altering the position of relative contact between the keyboard frame and at least one dag block.
  • 28. The arrangement according to claim 27, wherein said means for altering the position of relative contact comprises an adjustment block mounted for back-and-forth adjustment to selectively extend or retract the position of relative contact between the keyboard frame and at least one dag block.
  • 29. The arrangement according to claim 28, wherein said means for altering the position of relative contact is mounted at the rear of the keyboard frame.
  • 30. The arrangement according to claim 1, the keyboard further comprising at least one glide pin, said arrangement further comprising an arrangement for laterally adjusting the at least one guide pin with respect to a cheek block in the piano body.
  • 31. The arrangement according to claim 1, wherein said at least one adjusting mechanism comprises said means for establishing a stop associated with pedal-actuated shifting of the keyboard frame.
  • 32. A piano action comprising:an action stack; a keyboard; a keyboard frame; and an arrangement for facilitating the installation of said action in a piano body, said arrangement comprising at least one adjusting medium being adapted to facilitate the positioning of the action with respect to a piano body, said at least one adjusting medium being associated solely with said action; said at least one adjusting medium comprising at least one of: means for establishing a lateral position of said keyboard frame; means for adjusting the height of said keyboard frame; means for altering the configuration of a slot for accommodating a pedal component; means for altering the position of relative contact between said keyboard frame and at least one dag block; means for adjusting the strike position of a piano key with respect to a damper lever; and means for establishing a stop associated with pedal-actuated shifting of said keyboard frame.
Parent Case Info

This application claims the benefit of provisional application Ser. No. 60/311,677 filed Aug. 10, 2001.

US Referenced Citations (1)
Number Name Date Kind
4679477 Monte Jul 1987 A
Provisional Applications (1)
Number Date Country
60/311677 Aug 2001 US