Patent Application
20110180492
Lubrication is an important aspect of maintaining machinery in proper operating condition. Machine elements such as bearings, journals, shafts, and joints require proper lubrication between their moving surfaces to decrease friction, prevent contamination, reduce wear and dissipate heat. Improper lubrication is likely to lead to premature component wear and component or system failure.
When determining the optimal lubrication between moving machine elements, many factors should be considered. These factors include the mode of operation of the machine, the type of machine element to be lubricated, the environment of the machine, the operating speed of the machine, the lubricant's viscosity, the lubricant's temperature, the lubricant's ingredients, and the lubricant's condition.
Lubricators supply a constant level of lubricant within a lubricant reservoir to a machine element. The lubricant level is predetermined for the particular application and cannot be changed during the operating time of the machine to which the constant level lubricator is attached. Although most lubricators provide reasonable performance in many steady-state operations, multiple variables can create unacceptable operating conditions and lead to premature wear, or even failure, of machine elements. The variables include “on” and “off” operating modes (machine cycling), oil viscosity, machine speed, lubricant temperature, lubricant vessel pressure, and lubricant condition.
Certain devices serve to indicate the status of the equipment's lubrication such as lubricant condition within acceptable levels, lubricant condition at the upper limit of acceptable levels, and lubricant condition immediate action required. These devices signal an operator when the lubricant condition is at the upper limit of acceptable levels or if immediate action is required. This reduces maintenance costs and productivity is enhanced.
The present invention relates to an apparatus and method for ensuring new and in service lubricants are applied in proper condition. The design criteria of target equipment by Original Equipment Manufacturers (OEM's) ordinarily outlines specific target cleanliness levels of lubricants to maximize the equipment life expectancy. Unfortunately, “new” lubricants may not meet the required target cleanliness code and therefore should be filtered prior to being put into service. The present apparatus and methods can be used to both filter new lubricants and to reduce contamination levels of lubricants in service. This increases equipment reliability and reduces overall maintenance costs.
Presently, there are very few devices adapted to filter lubricants having viscosities greater than 500 SUS @ 100° F. A problem with filtering a high viscosity lubricant with a lower viscosity system is that the pump and filters are not designed to work with the higher pressures required to push high viscosity fluids through the system. As a result, the known low viscosity units operate primarily in “bypass” mode where little if any of the high-viscosity lubricant gets filtered. The present portable filter cart system provides a solution, and is specifically designed for use with high-viscosity fluid lubricants, such as gear oils. Further, the present system is able to filter oils and hydraulic fluid up to 7500 SUS @ 100° F. (1600 cSt @ 40° C.). Alternatively, the present system may be used to filter oils or hydraulic fluid of medium to low viscosity of less than 2000 SUS.
The present invention is directed to a portable lubricant filtration system that is compact, self-contained, and able to remove both particulate and fluid contamination from lubricants efficiently and economically. The device may be utilized to filter lubricants in existing systems or may be used to pre-filter fluids during transfer between containers or systems, and is readily able to service multiple pieces of equipment.
Actively filtering lubricants from storage drums can prevent contamination related problems. The present system can prevent contamination or remove it when used in daily operations, including filtering lubricant directly from a storage drum to fill totes and transfer containers. The present system may supplement filtration systems and provides an inlet and outlet for continuous flow and metering of lubricants. The present system may also include inlet and outlet sampling ports for monitoring system efficacy and condition of the lubricant. The present system is capable of delivering a flow up to 4 GPM and is rated for use with lubricants up to a viscosity of 7,500 SUS, depending on motor selection. The present portable system is adapted for use with a FRL filter to remove moisture and debris from the air line and is further provided with a plurality of spin-on filter elements. Alternatively, the present system may be capable of delivering a flow up to 14 GPM when rated for use with lubricants up to a viscosity of 2,000 SUS, depending on motor selection. When pneumatic system is utilized, removal of moisture and debris from the air line is accomplished using a plurality of spin-on filter elements. Differential pressure gauges help specify the filter element condition and the need for replacement. The present invention ensures that equipment receives the cleanest lubricant possible, for increased equipment life, and therefore provides a plurality of filter elements for increased holding capacity.
Elements of the present system include:
Perceived advantages of the present invention include increased lubrication life; possibility to run at higher speeds; reduction in required oil level; maintain bearing life while consuming less oil; portability.
Although the disclosure hereof is detailed and exact to enable those skilled in the art to practice the invention, the physical embodiments herein disclosed merely exemplify the invention which may be embodied in other specific structures. While the preferred embodiment has been described, the details may be changed without departing from the invention, which is defined by the claims.
As may be seen in the Figures, the present portable lubricant filtration system 10 generally includes a lubricant inlet 12, through which lubricant is received into the system 10, at least one filter element 14, a distribution and control manifold 16, and either an electrical pump 18, preferably a internal gear pump, or pneumatic unit (not shown) if air driven pumps are available, or any other operable type of pumping mechanism. The lubricant inlet 12, may be coupled externally to a conventional retrieval wand system (not shown) to facilitate the intake of lubricant from various sources.
From the lubricant intake inlet 12, the lubricant is transferred into a filter element 14 by way of pump head 18 via manifold 16. The filter element 14 is preferably a spin-on type filter and is coupled to the manifold 16 by way of a threaded connection. Lubricant is forced through one or more filter elements 14 where impurities including water are removed, into outlet 20, and ultimately through a wand element (not shown) for dispensing of the filtered lubricant.
In a preferred embodiment, filter element(s) 14 and manifold 16 are coupled to an industrial grade electric gear pump, although, any-pump type, such as pneumatic, or direct motor driven pumps may be employed.
With particular attention to
As shown, the manifold 16 preferably includes an inlet 12, an output 20, bypass needle valve 22, conventional relief valve 24, check valve 26 for insuring direction of lubricant flow, and at least one sample port 28. The manifold 16, is further provided with at least one pressure gauge 30 at the upstream and downstream of each filter element 14. The gauges 30 are provided to detect pressure differential in the system 10 which may indicate deterioration of the filter element(s) 14. Deterioration of the filter element(s) 14 may indicate the need to replace the filter element(s) 14 to maintain filtration efficacy and reduce system downtime.
The manifold 16 is adapted to receive threaded or other easily detachable filter, elements 14, such that each filter element 14 is easily detachable from the manifold 16. This arrangement ensures that changing filter elements 14 after contamination can be readily and facilely be accomplished. With specific reference now to
As may be observed, sample ports 28 may be positioned to allow lubricant sampling at various points along the filtration process. For example, and as seen in
Referring now to
A method of filtration using the present system may include the steps of:
providing a filtration system having an inlet, an outlet, and at least one filter;
introducing a lubricant to be filtered into the inlet;
moving the lubricant along a fluid path toward the at least one filter;
filtering the lubricant in the at least one filter;
providing the system with at least one sample port;
removing the lubricant from the system through the outlet.
The foregoing is considered as illustrative only of the principles of the invention. Furthermore, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described. While the preferred embodiment has been described, the details may be changed without departing from the invention, which is defined by the claims.
