Information
-
Patent Grant
-
6588929
-
Patent Number
6,588,929
-
Date Filed
Friday, September 22, 200024 years ago
-
Date Issued
Tuesday, July 8, 200321 years ago
-
Inventors
-
-
Examiners
- Cooley; Charles E.
- Sorkin; David
Agents
-
CPC
-
US Classifications
Field of Search
US
- 137 5645
- 222 249
- 222 250
- 222 389
- 239 322
- 239 313
- 366 1731
- 366 1623
-
International Classifications
-
Abstract
A portable mixing and dispensing apparatus, especially useful for spraying, including a fluid conducting, mixing and supporting framework for the hydraulic unit in the apparatus. The framework includes spaced end plates and a conduit assembly. Each end plate has a cylinder head portion forming part of the cylinder of the hydraulic unit, an upper mounting flange, and a lower flange. The conduit assembly includes an intermediate conduit/handle and a pair of end units. The end units are nearly identical and are secured to the end plates so as to constitute unitary structures therewith, releasably connected to opposite ends of the cylinder body of the hydraulic unit and to the intermediate conduit/handle, thereby enabling easy access to the cylinder body and piston in the body. Each end unit includes an outlet conduit and an end conduit. The end conduits extend through the upper flanges and slip into the conduit/handle in a sealed, fluid conducting connection, thereby also releasably mounting the conduit/handle on the end plates. One of the end conduits is capped and serves as an auxiliary supporting leg, and two other legs extend from the same end plate, the three legs supporting the apparatus during filling. An outlet fitting is connected to the other end conduit, and an outlet hose may be connected to the outlet fitting and wrapped around the upper flanges in notches thereof. The lower flanges serve as main supporting legs during use of the apparatus for spraying. A method is also provided for rapidly filling the apparatus with a spraying liquid.
Description
FIELD
The present invention pertains to a portable mixing and dispensing apparatus and method and more particularly to such an apparatus especially adapted for dispensing by spraying that includes a fluid conducting, mixing, and supporting framework for an hydraulic unit of such an apparatus that facilitates supporting, handling, servicing, and storing the apparatus in general and the hydraulic unit in particular and to a method for filling the apparatus.
BACKGROUND
Dual automatic mixing and spraying equipment of the type here involved conducts water under pressure, usually from a domestic water source, along two paths for a dual purpose: along a first path into an hydraulic cylinder to drive a piston that forces a highly concentrated liquid chemical out of the cylinder into a mixing area, and along a second path to the mixing area where the water mixes with the chemical to achieve a mixture having a lesser, desired concentration of the chemical. The mixture then is ejected from the mixing area to an outlet connected by a hose to a spray nozzle. The Lübbecke U.S. Pat. No. 716,910 for spraying disinfectants; to Whittaker U.S. Pat. No. 1,297,622 for spraying plants; and to Wilkinson U.S. Pat. No. 1,578,944 for repairing walls with plastic material, are examples of such dual automatic mixing and spraying equipment.
Since spraying equipment of the type disclosed in the above-identified patents may be relatively lightweight, it can be carried about to the places of use and, to that extent, is portable. Portability of the kind disclosed in the Baker U.S. Pat. No. 1,169,524, however, is not provided in the automatic mixing and spraying equipment of these patents. Baker on the other hand does not have automatic mixing. The Swett U.S. Pat. No. 1,831,979 also discloses portability but requires a type of wheel barrow and uses a more complex mixer.
Although such equipment may be used to spray many materials, a specific application is to spray a solution that will remove mildew from walls. Mildew must of course be removed before walls are painted and is a common problem in moist and or humid climates. For such an application, portability and handling convenience of the spray equipment are essential. Moreover, for greater productivity, the equipment must mix the liquid ingredients automatically as it sprays the mixture. In addition, the concentration of the mixture must be capable of quick and easy adjustment from time-to-time on the job, since the particular mixture may need to be changed, as the tenacity of the mildew requires. As with any equipment, simplicity and economy of manufacture are also important objectives.
Many painters have used a simple garden sprayer to remove mildew. These devices include a container containing a pre-mixed spray solution, usually bleach, that is pressurized by a hand-operated plunger and dispensed through a wand. Though portable and uncomplicated, these sprayers have several limitations, inter alia, manual versus automatic mixing and an inability to change the proportions of the liquids in the mixture quickly at the jobsite. The expected concentration is poured into the equipment before starting. If on the job it proves less than an optimal mix, the work must be stopped to change the concentration by adding solution or water to the container. If any of the equipment disclosed in the above-identified patents were to be used, it would lack the optimal combination of portability, handling convenience, automatic mixing, mixture adjustment, servicing ease, and/or manufacturing economy and simplicity.
SUMMARY
A portable mixing and dispensing apparatus, especially useful for dispensing by spraying, is provided that includes an hydraulic unit and a fluid conducting, mixing and supporting framework. The framework includes spaced end plates and a conduit assembly. Each end plate has a cylinder head portion forming part of the cylinder of the hydraulic unit, an upper mounting flange, and a lower flange. The conduit assembly includes an intermediate conduit/handle and a pair of end units. The end units are nearly identical and are secured to the end plates so as to constitute unitary structures therewith, releasably connected to opposite ends of the cylinder body of the hydraulic unit and to the intermediate conduit/handle, thereby enabling easy access to the cylinder body and piston in the body. Each end unit includes an outlet conduit and an end conduit. The end conduits extend through the upper flanges and slip into the conduit/handle in a sealed, fluid conducting connection, thereby also releasably mounting the conduit/handle on the end plates. One of the end conduits is capped and serves as an auxiliary supporting leg, and two other legs extend from the same end plate, the three legs supporting the apparatus during filling. An outlet fitting is connected to the other end conduit, and an outlet hose may be connected to the outlet fitting and wrapped around the upper flanges in notches thereof. The lower flanges serve as main supporting legs during use of the apparatus for spraying. A method is also provided for rapidly filling the apparatus with a spraying liquid.
An object of the present invention is to provide an improved portable mixing and apparatus especially useful for dispensing by spraying.
Another object is to provide a fluid conducting, mixing, and supporting framework that facilitates supporting, handling, servicing, and storing a portable mixing and spraying apparatus and particularly the hydraulic unit of the apparatus.
A further object is to simplify the construction of a portable mixing and spraying apparatus for ease and economy of manufacture and use.
An additional object is to provide duplicate parts that provide a symmetrical, simplified construction of a portable mixing and spraying apparatus, that minimize manufacturing costs, and that facilitate use.
A still further object is to provide parts of a portable mixing and spraying apparatus that have the multiple functions of conducting the fluids being mixed and of supporting and handling the apparatus.
Yet another object is to facilitate the disassembly of a portable mixing and spraying apparatus to enable ready access to the parts needing maintenance.
A further object is to provide an apparatus as otherwise described that is self-cleaning.
A still further object is to provide such an apparatus in which the possibility of failure is minimized.
An additional object is to provide an apparatus as described that allows static pressure to be quickly and safely relieved prior to filling.
A further object is to provide a method for quickly and safely, and thus facilitating, filling a mixing and spraying apparatus.
Still another object is to facilitate the retention of an outlet hose on a portable mixing and spraying apparatus for ease of use and storage.
An additional object is provide a compact and durable portable mixing and spraying apparatus having sufficient capacity for performing its intended spraying tasks without undue interruption for refilling and yet is sufficiently lightweight to be carried by one person even when filled with the solution to be sprayed.
Another object is to prevent vapor lock while filling a portable mixing and spraying apparatus.
These and other objects, features and advantages of the present invention will become apparent upon reference to the following description, accompanying drawings, and appended claims.
DESCRIPTION OF THE DRAWINGS
FIG. 1
is a side elevation of an embodiment of a mixing and spraying apparatus constructed in accordance with the principles of the present invention.
FIG. 2
is a top plan view of the apparatus shown in FIG.
1
.
FIG. 3
a
is a somewhat enlarged end elevation of the end of the apparatus as viewed from the left end of
FIGS. 1 and 2
.
FIG. 3
b
is a somewhat enlarged end elevation of the apparatus as viewed from the right end of
FIGS. 1 and 2
.
FIG. 4
is an exploded, partially disassembled, side elevation of the apparatus on the same scale as
FIGS. 1 and 2
, but rotated one hundred eighty degrees from
FIGS. 1 and 2
.
FIG. 5
is an enlarged perspective view of the subject apparatus as viewed from the right front corner of
FIGS. 1 and 2
.
FIG. 6
is an enlarged perspective view of the subject apparatus as viewed when the apparatus is turned around by one hundred eighty degrees from the view in FIG.
5
.
FIG. 7
is a perspective view of the apparatus on the scale of
FIGS. 1 and 2
standing on end and being filled with a concentrated solution to be mixed and sprayed by the subject apparatus but showing only a fragment of an outlet hose
FIG. 8
is a somewhat reduced perspective view similar to
FIG. 5
but showing a fragment of the outlet hose attached to the outlet coupling and partially wrapped around the upper flanges of the end plates of the subject framework, it being understood that the opposite end of the outlet hose may be connected to a spraying wand with nozzle or other outlet appliance, not shown.
FIG. 9
is a somewhat reduced perspective view similar to
FIG. 6
but showing a fragment of an inlet hose attached to the inlet coupling, it being understood that the opposite end of the inlet hose may be connected to a source of water under pressure, such as a domestic hose bib, not shown.
DETAILED DESCRIPTION
An embodiment of the subject portable mixing and spraying apparatus is generally identified in the drawings by the number
20
. The apparatus
20
(
FIG. 4
) includes an hydraulic unit
22
and a fluid conducting and supporting framework
24
releasably interconnected by fasteners
26
. The hydraulic unit
22
includes a cylinder
30
(
FIGS. 1-4
) having an elongated, horizontally extending, transparent cylinder body
32
with a first end
34
and a second end
36
. Reference to “horizontal” here relates to the normal orientation of the cylinder body when the apparatus is being employed for spraying (FIGS.
1
and
2
), although as will be subsequently described, the apparatus also has a filling orientation (
FIG. 7
) wherein the cylinder body is upstanding or vertical. Similar terms of reference to this normal horizontal spraying orientation will be used throughout the description but are to be understood to be for descriptive convenience only and not a limitation on the position of this portable apparatus.
The cylinder body
32
(
FIGS. 1 and 2
) is made of a hard, corrosion-resistant, fluid-impervious material, preferably plastic, and preferably the thermoplastic resin PVC. The cylinder body is also preferably approximately ¼″ inch thick, approximately 16½ inches long by approximately 6¾ inches in outside diameter. Although certain dimensions are provided throughout this specification by way of example, it is to be understood that the invention is not limited to any particular dimensions. Still, for durability, for convenience of use in spraying, and for handling by a single person, the dimensions given have proven quite satisfactory.
The fluid conducting and supporting framework
24
(
FIGS. 1-4
) includes identical first and second upstanding end plates
40
and
42
(
FIGS. 3
a
and
3
b
), also of a hard, corrosion-resistant fluid-impervious material, preferably plastic such as PVC, and are releasably fastened by the fasteners
26
in fluid-tight relation at opposite ends
34
and
36
, respectively, of the cylinder body
32
and in spaced parallel relation to each other. Although identical, the end plates are referred to as “first” and “second” and by different reference numbers to facilitate description of the different functions that occur at opposite ends of the apparatus
20
.
Each end plate
40
and
42
(
FIGS. 3
a
and
3
b
) may be thought of as having three portions or sections, namely, a central cylinder head
50
, an upper flange
52
, and a lower flange
54
. The cylinder head and lower flange portions of each end plate are of generally rectangular shape, whereas the upper flange of each plate is of generally I-shape and provides a pair of lateral notches
58
and
60
and a central hole
62
. There are no lines defining the exact areas of each cylinder head or its upper or lower flanges, the cylinder heads being of a height and width greater than the outside diameter of the cylinder body
32
, and the upper and lower flanges projecting radially outwardly, i.e., respectively upwardly and downwardly in the normal operating position as above described, from their cylinder heads and the cylinder body. In the preferred dimensional relationships, each end plate may be about 1 inch in thickness and approximately 8 inches wide by about 11½ inches high overall; each upper flange may extend upwardly about 3¾ inches from the cylinder head; and each lower flange may extend downwardly from the cylinder head by about 1¼ inches.
Each cylinder head
50
(
FIGS. 4-6
) has an upper outlet port
70
extending therethrough that is concentric to and in fluid communication with the cylinder body
32
when the end plates
40
and
42
are fastened at opposite ends
34
and
36
of the cylinder body as above described. Each cylinder head also has a lower inlet port
72
therethrough that is eccentric to and in fluid communication with the cylinder body spaced slightly below the outlet port and preferably in vertical alignment therewith.
The hydraulic unit
22
also includes a piston or plunger
80
(
FIGS. 1
,
4
and
5
) fitted within the cylinder body
32
for slideable reciprocal movement back and forth between the cylinder heads
50
in a manner to be described. The piston is made of a durable, corrosion-resistant material, such as rubber and particularly Vicon rubber, and has an outer diameter approximately equal to the inside diameter of the cylinder body and, in the example for which dimensions are given above, an axial length of about 2 inches. The piston includes a somewhat axially flexible, central radial web
82
and first and second annular flanges
84
sealingly, slidingly engaging the inside peripheral surface of the cylinder body and respectively extending axially endwardly in opposite directions from the central web toward the cylinder heads
50
of the first and second end plates
40
and
42
. In a manner to be described, the piston moves fore and aft in the cylinder body respectively in a compression stroke moving toward the second end plate
42
and in a retraction stroke moving toward the first end plate
40
.
A snorkling nipple
88
(
FIGS. 1
,
4
and
6
) that is rigid and perforated projects inwardly from the second end plate
42
in axial alignment and fluid communication with the outlet port
70
in the cylinder head
50
of the second end plate. The outlet nipple has an axial length that is less than the axial length of each annular flange
84
of the piston
80
and also has a pair of apertures
90
extending therethrough on opposite sides of the nipple. In the fully compressed stroke of the piston, that is when the second annular flange engages the cylinder head of the second end plate, the web of the piston flexes forwardly and engages the nipple. The apertures
90
prevent the web from blocking the outlet port
70
, as may be visualized in
FIGS. 4 and 6
, so that the cylinder
30
is allowed to breathe through the apertures even when the piston is in its fully compressed position.
The fluid conducting and supporting framework
24
(
FIGS. 1
,
3
a
,
3
b
, and
4
-
6
) also includes first and second end fluid coupling units
100
and
102
of corrosion-resistant material, such as PVC plastic. These end coupling units are nearly identical, and for the most part, the same reference numbers will be used for common parts, and only the different parts will be given different reference numerals. Thus, referring especially to
FIG. 6
, the first end coupling unit
100
includes an L-shaped outlet conduit
106
and a straight end conduit
108
. The outlet conduit has a lower horizontal leg that is connected, preferably by gluing, to the cylinder head
50
of the first end plate
40
in fluid communication with the outlet port
70
. The outlet conduit has a vertical leg that extends vertically upwardly in spaced relation to and opposite from the upper flange
52
of its adjacent first end plate. A volume control or mixing valve
107
is located in and considered part of the outlet conduit and is adjustable to control the volume of liquid passing through the end coupling unit. The vertical leg of the outlet conduit connects in a T-shaped junction to its end conduit between its opposite ends. The length of the vertical leg locates the end conduit opposite to its adjacent upper flange in alignment with the adjacent hole
62
in the flange. The inner end of the end conduit has a neck
109
of reduced diameter that extends through this hole and is connected, preferably by gluing, to the flange. The neck also projects inwardly of the flange by a short distance, about ⅞ inch, in accordance with the preferred dimension being given herein, and for a purpose to be described.
The first end coupling unit
100
(
FIGS. 1 and 6
) also includes a cap
110
on its end conduit
108
at the opposite end from the neck
109
, so that the length of the end conduit and the cap together extend outwardly from its respective first end plate
40
slightly beyond the mixing valve
107
, as best seen in FIG.
1
. As such, the end conduit
108
, including its cap
110
, performs the dual function of a first auxiliary supporting leg
122
and a fluid conducting member.
As above indicated, the second end coupling unit
102
(
FIGS. 1 and 5
) and its connection to the second end plate
42
are identical to the first coupling unit
100
except for a threaded outlet fitting
114
on the end conduit
112
, instead of a cap as
120
. The end conduit
112
has a neck
113
identical to the neck
109
of the end conduit
109
. At this second end of the apparatus
20
, the end conduit
112
serves the dual function of a mixing chamber and an outlet for the mixture of liquids to be sprayed, as will be seen.
Furthermore, the fluid conducting and supporting framework
24
(
FIGS. 1
,
2
,
5
and
6
) includes an elongated intermediate conduit
130
, also of corrosion-resistant material such as PVC, extending between the upper flanges
52
of the end plates
40
and
42
in substantially parallel relation to the cylinder body
32
and in alignment with the holes
62
in the flanges. Sleeves
134
are fitted over the opposite ends of the conduit
130
and are closely adjacent to the holes in the end plates. As may be visualized from
FIG. 4
, the sleeves slideably receive the necks
109
and
113
of the first and second end conduits
108
and
112
, respectively, so that the sleeves substantially abut their associated end plate. O-rings
136
circumscribe the necks of the end conduits between these necks and the sleeves, thereby providing a sealed, slip fit between each end of the intermediate conduit and its associated neck.
It will be understood, therefore, that the fluid conducting and supporting framework
24
(
FIGS. 1
,
2
,
5
and
6
) has two general functions, first, fluid conducting, and second, apparatus supporting. First, liquid within the cylinder body
32
exits the cylinder body into and through the end coupling units
100
and
102
. Liquid passing through the first end coupling unit
100
enters the intermediate conduit
130
from the end conduit
108
and travels to the end conduit
112
of the second end coupling unit
102
. Liquid also exits the cylinder body into and through the second end coupling unit
102
, travels upwardly through the outlet conduit
106
of the second end coupling unit, and mixes in its associated end conduit
112
with the liquid entering this end conduit from the intermediate conduit. The mixed liquids then exit through the outlet fitting
114
. The volumes of liquids passing through the end coupling units are adjusted by the valves
107
, so that the valves thereby control the mixture of the liquids exiting from the outlet fitting
114
.
The fluid conducting and supporting framework
24
(
FIGS. 1
,
2
,
5
and
6
) also has a second function in providing support for the cylinder body
32
or more generally the hydraulic unit
22
. In this regard, the intermediate conduit
130
also functions as a handle
140
whereby the apparatus
20
can be easily carried and moved from one location to another. To strengthen and enhance this handle function, a rigid tube
144
, preferably of stainless steel, is slid over the intermediate conduit between the sleeves
134
with a relatively close fit on the conduit as well as between the sleeves. The tube avoids bending of the conduit when the apparatus is lifted with the handle especially when filled with liquid. Further, the lower flanges
54
function as main supporting legs
119
and
120
for supporting the apparatus in its normally horizontal position when used for spraying. Still further, the framework also includes second and third auxiliary legs
123
and
124
that project endwardly from the lower flange
54
of the first end plate
40
relatively adjacent to the side edges of this end plate. The second and third legs are of the same length as the length of the first auxiliary leg
122
, which, in the example of dimensions given, is approximately four inches from the first end plate. Moreover, as will be seen in the drawings, the second and third auxilarly legs are in a triangular relationship with the first auxilarly leg.
The fasteners
26
(
FIGS. 1-6
) that releasably connect the fluid conducting and supporting framework
24
to the cylinder body
32
include elongated threaded fastener rods
150
, preferably four in number, having opposite ends that extend through holes in the end plates
40
and
42
in substantially equidistantly peripherally spaced relation about the cylinder body
32
, essentially outlining the cylinder head
50
portions of the end plates
40
and
42
. Washers
152
are placed on the ends of the rods that extend through the end plates, and nuts
154
are threaded on the rods and tightened against the washers. With the cylinder heads against the opposite ends
34
and
36
of the cylinder body and the sleeves
134
on the intermediate conduit/handle aligned with the necks
109
and
113
, tightening the nuts draws the cylinder heads into fluid-tight relation with the cylinder body and the necks into slideable sealing relation in the sleeves. Gaskets
156
are interposed the opposite ends of the cylinder body and the cylinder heads to insure a fluid-tight connection in the cylinder
30
. The O-rings
136
insure fluid-tight connections between the conduit/handle and the end units
100
and
102
.
The subject spraying apparatus
20
(
FIGS. 1
,
2
,
5
and
6
) also includes an inlet fitting
160
connected to the inlet port
72
of the cylinder head
50
in the second end plate
42
so that this inlet fitting is in fluid communication with the cylinder body
32
. An on-off filling valve
164
is attached to this inlet fitting, and a funnel
166
is connected to the valve. A quick-connect inlet fitting or coupling
162
is attached to the inlet port
72
in the cylinder head of the first end plate
40
, as best seen in FIG.
6
. In using the subject apparatus
20
, an inlet hose
180
with an on-off valve
181
for conducting liquid under pressure to the cylinder
22
is attached to the inlet fitting
162
. An outlet hose
182
has one end attached to the outlet fitting
114
and an opposite end that may be attached to a spray or applicator wand or other dispensing device, not shown, terminating in a nozzle or other opened/closed outlet for convenience in spraying the mixture emanating from the subject apparatus
20
.
DESCRIPTION OF THE METHOD AND OPERATION OF THE APPARATUS
In order to use the apparatus
20
(
FIGS. 5
,
6
,
8
and
9
) for spraying, it must of course be filled with a desired spraying solution
200
, and the subject invention provides a method for doing so rapidly and safely. In describing the filling method, it is assumed that the apparatus has been in use for spraying but is now out of solution. As such, the cylinder
30
is essentially empty on the forward side of the piston
80
, and the piston is in its extreme compression stroke against the cylinder head
50
of the end plate
42
. Also, the apparatus will still be in its normal condition of use for spraying, namely, in a horizontal position; with the filling valve
164
closed, the mixing valves
107
open; the inlet hose
180
connecting the inlet fitting
162
to a source of water under pressure, such as a domestic hose bib, not shown; and the inlet valve
181
open thereby admitting water to the cylinder and applying pressure to the piston, forcing it into its extreme compression stroke. The applicator wand, not shown, is also connected to the outlet hose
182
and the spray nozzle, not shown, on the wand is closed.
As a first step in refilling (
FIGS. 5
,
6
,
8
and
9
), and while the apparatus
20
is still in a horizontal position and otherwise as described in the preceding paragraph, the inlet valve
181
is closed to shut off the inflow of water into the cylinder
30
. The filling valve
164
is then opened thereby to relieve all static pressure in the system. Such static pressure could also be relieved by opening the nozzle, not shown, on the spray wand, not shown. Opening the filling valve, however, relieves this static pressure completely and quickly, as well as safely since the funnel
166
serves to deflect escaping liquid and air and direct it only endwardly and horizontally of the apparatus. The inlet hose
180
and valve
181
are next disconnected via the quick-disconnect fitting
162
which is thereby opened, and the mixing valves
107
are closed. The inlet hose is disconnected safely since the static pressure has been previously relieved, as described.
The apparatus
20
(
FIG. 7
) is then stood on end with the auxiliary supporting legs or tripod
122
,
123
and
124
resting on a level surface and with the funnel
166
directed upwardly in a vertical position. Any water
204
remaining under or back of the piston
80
is thus allowed to drain downwardly out of the cylinder
30
through the now open inlet fitting
162
onto the ground, creating a partial vacuum above the piston. While this draining is ongoing, spraying solution
200
, such as liquid bleach for mildew treatment or other relatively concentrated liquid to be mixed and sprayed, is poured into the funnel
166
. The spraying solution is sucked into the cylinder so quickly by the reduced pressure in front of the piston that two containers, one of which is shown at
202
, can be simultaneously emptied into the funnel without any spillage of solution. Release of water under the piston and the weight of solution on top of the piston causes the piston to slide along the inside periphery of the cylinder body
32
and gravitate to the cylinder head
50
in the first end plate
40
at the extreme position of its retraction stroke. It will be understood that the piston is in peripheral sealing engagement with the cylinder body
32
so that neither water
204
nor the solution
200
leaks past the piston. Accordingly, the cylinder is rapidly filled with the solution, whereupon the valve
164
is closed and the apparatus
20
is returned to its horizontal position with its main supporting legs
119
and
120
resting on a level surface, as shown in
FIGS. 1-6
,
8
and
9
, ready for spraying again.
Note that the filling valve
164
and the funnel
166
(
FIG. 8
) have both pressure relief and filling functions. For pressure relief, the valve is opened while the apparatus
20
is horizontal, and the funnel serves to direct air and water escaping from the system horizontally outwardly, as described. For filling, the valve is also opened but while the apparatus is vertical, and the funnel serves to direct or admit the incoming liquid vertically gravitationally downwardly into the cylinder
30
. It is further noted that the levered valve
164
is superior to a threaded cap for the inlet fitting
160
since a cap must be threaded on and off and is thus slower to use and may be misplaced or lost.
Note also that in the filling of the cylinder
30
(FIG.
7
), the piston
80
will not be held up against the cylinder head
50
of the second end plate
42
because of vapor lock, i.e., reduced air pressure above the cylinder, because of the sucking action just described. The nipple
88
maintains the web
82
of the piston in spaced relation to the second cylinder head in the extreme position of the compression stroke. Thus, the lateral apertures
90
in the nipple allow the cylinder above the piston to breathe through the second end coupling unit
102
so that the piston is allowed to descend on the falling column of water under the piston.
With the apparatus
20
(
FIGS. 1-6
and
8
) loaded with the solution
200
, the inlet hose
180
is connected to its fitting
162
and is or remains connected to a suitable source of water, or other diluting liquid, under pressure. The outlet hose
182
need not be disconnected from the outlet fitting
114
while filling the cylinder
30
nor during storage of the apparatus and thus preferably remains connected to the outlet fitting except for changing hoses, for servicing, or the like. As above suggested, a spray wand incorporating a nozzle, not shown, may be connected to the end of the outlet hose, which may be of considerable length, such as twenty-five feet. During use of the apparatus and for storage, the outlet hose may be wrapped around the upper flanges
52
in the notches
58
, as partially indicated in FIG.
8
. The upper flanges thus provide a convenient way to hold and store all of the outlet hose and that portion not being used. It will be noted that with the hose wrapped around the flanges, the handle
140
is still available within the coiled hose to grasp and lift or otherwise move the apparatus from place to place.
The mixing valves
107
(
FIGS. 1-6
,
8
and
9
) are set for the desired mix of water
204
and solution
200
in the ultimate mixture emanating from the apparatus
20
through the outlet hose
182
. The inlet valve
181
is opened allowing water under pressure to enter or be delivered into the first end
34
of the cylinder
30
through the inlet hose
180
and fitting
162
. The water forces the piston
80
in its compression stroke, causing the solution
200
in front of the piston to be forced through the second end coupling unit
102
into the mixing end conduit
112
. Water under pressure also leaves the cylinder through the end coupling unit
100
and passes through the intermediate conduit
130
into the end conduit
112
where it mixes with the solution and then exits from the outlet fitting
114
into the outlet hose
182
. If more or less water or solution is desired to change the mix, the mixing valves
107
are adjusted. To change the location of the apparatus, the user picks it up and may carry it about with the handle
140
, the tube
144
preventing any bending of the conduit
130
, and again set it down on the legs
119
and
120
in a new location.
Since the cylinder body
32
(
FIGS. 1-6
,
8
and
9
) is transparent, the operator can tell when the cylinder is full or empty or otherwise determine the status of the contents. When the solution
200
in the cylinder
30
has been depleted or nearly so, and it is desired to refill the cylinder, the method described above is repeated. In this way, the cylinder can quickly be filled with solution and the spraying operating continued without significant interruption of work.
An important advantage of the subject mixing and spraying apparatus
20
is the ease of cleaning and otherwise servicing the apparatus. First, the apparatus is essentially self-cleaning in that the water follows the piston
80
and cleans the inside of the cylinder body
32
on each stroke of the piston. Water also travels through the end unit
100
and the intermediate conduit
130
, flushing these parts. Water can even be directed through the end unit
102
and into the cylinder in front of the piston if the outlet fitting
114
is capped and the mixing valve
107
is opened, thereby flushing out the end unit
102
.
Of special significance, however and as best seen in
FIG. 4
, when the four fasteners
26
are removed, the first and second end plates
40
and
42
and their associated and attached first and second end coupling units
100
and
102
can be removed intact as two separate pieces from the opposite ends
34
and
36
of the cylinder body
32
and from the opposite ends
132
of the intermediate conduit
130
. Thus disassembled, the piston
80
as well as the inside of the cylinder body are conveniently accessible. There may be a desire further to clean the inside of the cylinder body and/or the piston because of the solution
200
being handled. It also may be necessary to replace the piston from time-to-time because of wear on the annular flanges
84
and the need for maintaining a fluid-tight, sliding engagement between the piston and cylinder body. Also, replacement of the O-rings
136
and/or the gaskets
156
may be required, all which can be accomplished by the ready disassembly of the apparatus, as described. To facilitate this disassembly, the end plates
40
and
42
and their associated end coupling units
100
and
102
are preferably glued together, as described, so that only the four fasteners need be disconnected and connected.
Furthermore, the subject fluid conducting and supporting framework
24
enhances manufacturing of the subject apparatus
20
. In other words, the first and second end plates
40
and
42
and their respective first and second end coupling units
100
and
102
are symmetrical and essentially identical, the only differences being the end cap
110
and the outlet fitting
114
, the inlet fittings
160
and
162
, the funnel
166
, and the nipple
88
. These later elements are all, of course, attachments to the end plates which are identical. Also, the outlet conduits
106
, the valves
107
, and the end conduits
108
,
112
and necks
109
,
113
(without the cap
110
or fitting
114
) are also identical. These identities thus facilitate manufacture including interchangeability of parts.
Although a preferred embodiment of the present invention has been shown and described, various modifications, substitutions and equivalents may exist without departing from the spirit and scope of the invention. Accordingly, it is to be understood that the present invention has been described by way of illustration and not limitation.
Claims
- 1. A portable spraying apparatus, comprising:a cylinder body having opposite first and second ends and having a longitudinal axis; a piston in the body movable between its opposite ends; and a fluid-conducting framework including spaced first and second end plates disposed transversely of said axis and a conduit assembly, the end plates providing cylinder heads secured in substantially parallel relation to each other at the first and second ends respectively of the body, each cylinder head having a fluid outlet and a fluid inlet both in fluid communication with the cylinder body, the end plates also having horizontal supporting legs extending transversely of said axis outwardly from the cylinder body for supporting the apparatus in a horizontal position, the conduit assembly having first and second inlet branches at opposite ends of the cylinder body and respectively connected in fluid communication to the fluid outlets of the heads, an intermediate branch, and first and second end branches respectively extending endwardly from the end plates axially of the cylinder body and in fluid communication with the intermediate branch and with their respective first and second inlet branches, wherein the first end branch is a first vertical supporting leg; and wherein there are second and third supporting legs extending endwardly from the first end plate in triangular relation to the first vertical supporting leg, whereby the vertical supporting legs are for supporting the apparatus in a vertical position.
- 2. The apparatus of claim 1,wherein a funnel is attached to the fluid inlet of the second end plate and has an axis parallel to the vertical supporting legs.
- 3. The apparatus of claim 2,wherein a valve is connected between the funnel and the fluid inlet to which is attached.
- 4. A portable apparatus for mixing and in dispensing fluid materials, comprising:a cylinder body having opposite first and second ends, a longitudinal axis, and being movable between a horizontal operating position and a vertical filling position; a piston in the body movable between its opposite ends; cylinder heads secured in substantially parallel relation to each other at the first and second ends respectively of the body, each cylinder head having a fluid outlet and a fluid inlet both in fluid communication with the cylinder body; a mixing chamber mounted on and outside of the cylinder body, each of the fluid outlets being in fluid communication with the mixing chamber; an inlet fluid conductor connected to the fluid inlet in one of the cylinder heads; and a funnel attached to the fluid inlet in the other cylinder head and having an axis parallel to the axis of the cylinder body.
- 5. The apparatus of claim 4,wherein there are valves connected between the fluid outlets and the mixing chamber.
- 6. A portable apparatus for mixing and in spraying fluid materials, comprising:a cylinder body having opposite first and second ends; a piston in the body movable between its opposite ends; a fluid-conducting framework including spaced first and second end plates and a conduit assembly, the end plates providing cylinder heads secured in substantially parallel relation to each other at the first and second ends respectively of the body, each cylinder head having a fluid outlet and a fluid inlet both in fluid communication with the cylinder body, the conduit assembly having first and second inlet branches at opposite ends of the cylinder body and respectively connected in fluid communication to the fluid outlets of the heads, an intermediate branch extending between the end plates and having opposite ends mounted on the end plates, first and second end branches extending endwardly from the end plates in fluid communication with the opposite ends of the intermediate branch and with their respective first and second inlet branches, wherein the first and second end branches are releasably slidably sealingly coupled to the opposite ends of the intermediate branch through the end plates; wherein each adjacent inlet branch and end branch are unitarily connected to the end plate at their respective ends of the cylinder body; and wherein fasteners releasably interconnect the cylinder heads and draw them into fluid-tight engagement with the cylinder body.
- 7. A portable apparatus for mixing first and second fluids and releasing the mixture under pressure, comprising:a cylinder having a cylinder body and opposite first and second radial cylinder heads, the first cylinder head having a first fluid inlet and a first fluid outlet, the second cylinder head having a second fluid inlet and a second fluid outlet, the cylinder being adapted to receive the first fluid pressurized through the first inlet and the second fluid unpressurized through the second inlet; a piston in the cylinder being movable toward the second cylinder head under pressure of the first fluid thereby to place the second fluid under pressure and force it from the second outlet, the pressurized first fluid being also thereby forced out of the first outlet; a conduit assembly having an intermediate portion extending alongside the cylinder body, the intermediate portion having opposite ends, the conduit assembly also having opposite first and second end portions extending endwardly from the opposite ends of the intermediate portion and opposite first and second inlet portions respectively interconnecting the first and second end portions and the first and second fluid outlets and establishing fluid communication therebetween, the pressurized first fluid being conducted from the cylinder through the first inlet portion, the first end portion, and the intermediate portion to the second end portion, the pressurized second fluid being conducted from the cylinder through the second fluid inlet portion to the second end portion wherein the first and second fluids are mixed, the first end portion constituting a first supporting leg and the second end portion constituting an outlet from the apparatus for the mixture; and second and third supporting legs extending from the first cylinder head in triangular relation with the first leg.
- 8. The apparatus of claim 7, wherein a funnel is attached to the second fluid inlet.
- 9. The apparatus of claim 7,wherein each cylinder head has a radial flange projecting therefrom; wherein the first end portion, the first inlet portion, and the first cylinder head and its radial flange are secured together as a first unit of a supporting framework for the cylinder body; wherein the second end portion, the second inlet portion, and the second cylinder head and its radial flange are secured together as a second unit of the supporting framework; and wherein said first and second units are releasably sealingly connected in fluid communication to the cylinder body and to the intermediate portion of the conduit system.
- 10. The mixing apparatus of claim 9,wherein the first and second end portions are releasably slideably sealingly coupled to the opposite ends of the intermediate portion through the flanges of the cylinder heads.
- 11. The mixing apparatus of claim 10,wherein the cylinder heads are releasably sealed to the cylinder body; and wherein fastening rods releasably interconnect the cylinder heads and flanges and draw the heads into fluid-tight engagement with the cylinder body and the end portion into sealing coupled relation to the intermediate portion.
- 12. The mixing apparatus of claim 9,wherein mixing valves are located in the inlet portions.
- 13. The mixing apparatus of claim 12,wherein each cylinder head has laterally open notches therein, and wherein the corresponding notches are aligned longitudinally of the cylinder.
- 14. A portable spraying apparatus, comprising:a cylinder body having opposite first and second ends, opposite sides, and a longitudinal axis; a piston in the body movable between its opposite ends; and a fluid-conducting framework including spaced first and second end plates disposed transversely of said axis and a conduit assembly, the end plates providing cylinder heads secured it substantially parallel relation to each other at the first and second ends respectively of the body, each cylinder head having a fluid outlet and a fluid inlet both in fluid communication with the cylinder body, the end plates also having flanges extending transversely of said axis outwardly from the cylinder body, the conduit assembly having first and second inlet branches at opposite ends of the cylinder body and respectively connected in fluid communication to the fluid outlets of the heads, an intermediate branch having opposite end portions attached to the flanges, and first and second end branches in fluid communication with the intermediate branch and with their respective first and second inlet branches, wherein each flange has notches therein that open laterally outwardly of the cylinder body and in opposite directions therefrom, there being a pair of notches on each side of the cylinder body; wherein the notches on each side of the body are aligned longitudinally of the body; and wherein a hose is fitted in the notches and wrapped around the flanges.
- 15. The apparatus of claim 14,wherein the hose is in fluid communication with the conduit assembly.
- 16. A portable apparatus for use in mixing and spraying a mixture of fluid materials, comprising:a cylinder body having opposite open ends; a piston in the cylinder body; end plates including cylinder heads releasably sealingly closing the opposite ends of the cylinder body, each head having an inlet and an outlet port therein communicating with the body; fasteners extending between and connected to the heads and releasably drawing the heads into fluid-tight sealing engagement with said opposite ends; an intermediate conduit extending between the end plates outside of and alongside the cylinder body; end conduits extending outwardly from the heads and releasably coupled to the opposite ends of the intermediate conduit, each end conduit and its associated opposite end of the intermediate conduit extending through the end plate of the associated head; inlet conduits respectively interconnecting the outlet ports and the end conduits at the opposite ends of the cylinder; and mixing valves in the inlet conduits.
- 17. The apparatus of claim 16,wherein each end plate and its associated end and inlet conduits are secured together as an end unit; and wherein the fasteners releasably interconnect the end units to each other and releasably sealingly connect the end conduits to the intermediate conduit and the cylinder heads to the cylinder body.
- 18. The apparatus of claim 16,wherein the end conduit extending from one of the end plates is a first supporting leg; and wherein second and third supporting legs extend endwardly from the same end plate as the first supporting leg and in triangular relation thereto.
- 19. A portable apparatus for mixing a liquid concentrate with a liquid diluent and for dispensing a mixture thereof, comprising:a mixing chamber; a cylinder having an imperforate cylinder body and opposed first and second cylinder heads defining a compartment in the cylinder, each of the cylinder heads having first and second ports, the second ports of both cylinder heads being in liquid communication with the mixing chamber; a piston in the cylinder body reciprocally movable between the cylinder heads and dividing the compartment into diluent and concentrate chambers respectively in liquid communication with their adjacent first and second ports, a funnel connected to the first port in the second cylinder head; a source of diluent under pressure connected to the first port in the first cylinder head; and a liquid dispensing device connected to the mixing chamber.
- 20. The apparatus of claim 19,wherein there are vertically supporting legs extending endwardly from the first cylinder head.
- 21. The apparatus of claim 19,wherein there are horizontally supporting legs extending transversely, from the first and second cylinder heads.
- 22. The apparatus of claim 19,wherein there are vertically supporting legs extending endwardly from the first cylinder head; and wherein there are horizontally supporting legs extending transversely from the first and second cylinder heads.
- 23. The apparatus of claim 19,wherein there is an opening and closing valve attached between the funnel and the first port in the second cylinder head.
- 24. The apparatus of claim 19,wherein there is a hose connected to the source of diluent under pressure and releasably connected to the first port in the first cylinder head.
- 25. The apparatus of claim 19,wherein the piston is free to reciprocate in the cylinder without being biased in either direction.
- 26. A portable apparatus for mixing a liquid concentrate with a liquid diluent and for dispensing a mixture thereof, comprising:a mixing chamber; a cylinder having an imperforate cylinder body and opposed first and second cylinder heads defining a compartment in the cylinder, each of the cylinder heads having first and second ports, the second ports of both cylinder heads being in liquid communication with the mixing chamber; a piston in the cylinder body reciprocally movable between the cylinder heads and dividing the compartment into diluent and concentrate chambers respectively in liquid communication with their adjacent first and second ports, the piston being free to gravitate from the second cylinder head toward the first cylinder head when the apparatus is in a filling position with the cylinder upright, the concentrate chamber above the diluent chamber, and the fluid pressure above the piston greater than the fluid pressure below the piston; means for admitting liquid concentrate gravitationally into the concentrate chamber through the first port in the second cylinder head thereby causing the piston to gravitate toward the first cylinder head when the apparatus is in said filling position; means for delivering liquid diluent under pressure into the diluent chamber through the first port in the first cylinder head when the apparatus is in an operating position with the cylinder horizontal for causing the diluent in the diluent chamber to move the piston toward the second cylinder head and thereby moving liquid concentrate from the concentrate chamber out of the second port of the second cylinder head into the mixing chamber and for forcing diluent from the diluent chamber out of the second outlet port of the first cylinder head into the mixing chamber; and a liquid dispensing device connected to the mixing chamber.
- 27. The apparatus of claim 26,wherein the admitting means is a funnel.
- 28. The apparatus of claim 26,wherein the delivery means is a hose connected to a source of liquid diluent under pressure.
- 29. A portable apparatus for mixing and spraying a mixture of first and second fluids, comprising:a cylinder having a transparent cylinder body; opposite first and second radial end plates each including cylinder heads releasably sealed to the body, each plate having oppositely extending upper and lower radial flanges, the lower flanges constituting main supporting legs, each upper flange having a pair of oppositely facing, outwardly open notches, the first cylinder head having a concentric first fluid outlet and an eccentric first fluid inlet, the second cylinder head having a concentric second fluid outlet and an eccentric second fluid inlet, the cylinder being adapted to receive the first fluid pressurized through the first inlet and the second fluid unpressurized through the second inlet; an outlet hose wrapped around the upper flanges in the notches thereof; a piston in the cylinder being movable toward the second cylinder head under pressure of the first fluid thereby to place the second fluid under pressure and force it from the second outlet, the pressurized first fluid being also thereby forced out of the first outlet; a perforated outlet nipple extending into the cylinder from the second outlet; an intermediate conduit extending alongside the cylinder body, and having opposite ends adjacent to the upper radial flanges; opposite first and second end conduits extending through the upper radial flanges in slideably sealingly coupled relation to the opposite ends of the intermediate conduit and also extending endwardly from the end plates; and a cap on the first end conduit and forming a first auxiliary supporting leg extending from the second end plate; an outlet fitting on the second end conduit and connected to the hose; opposite first and second inlet conduits respectively interconnecting the first and second end conduits and the first and second fluid outlets and establishing fluid communication therebetween; mixing valves in the end conduits, the pressurized first fluid being conducted from the cylinder through the first inlet conduit, the first end conduit, and the intermediate conduit to the second end conduit, the pressurized second fluid being conducted from the cylinder through the second fluid inlet conduit to the second end conduit wherein the first and second fluids are mixed; second and third auxiliary supporting legs extending from the first cylinder head on the opposite ends of the first outlet from and in triangular relation with the first leg; the first end conduit the first inlet conduit, and the first cylinder head being secured together as a first unit of a supporting framework for the cylinder body, the second end conduit, the second inlet conduit, and the second cylinder head being secured together as a second unit of the supporting framework; and fastening rods releasably interconnecting the end plates and drawing the heads into fluid-tight engagement with the cylinder body and the end conduits into fluid-tight coupled relation with the intermediate conduit.
US Referenced Citations (19)