Patent Application
20220133086
This invention relates to the field of ovens for cooking food. More particularly, this invention relates to a portable modular wood-fired oven.
Conventional wood-fired ovens for cooking pizza and baking bread are typically constructed from brick and masonry cement, and are therefore very heavy and bulky. Although such ovens can be constructed on a trailer or bed of a truck to enhance transportability, the bulkiness of such ovens and their transport means significantly limits the locations in which they can be used. No conventional pizza ovens that use campfire logs for fuel are light enough to be easily transported to a variety of locales and be converted to a cooking griddle.
What is needed, therefore, is a compact, lightweight, and portable wood-fired oven that can be easily transported and used in small spaces with adequate ventilation.
The above and other needs are met by a modular oven that includes a base portion, a middle portion, a removable upper portion, a cooking chamber, and a fire chamber. In one preferred embodiment, the middle portion includes opposed left and right side panels, a rear panel, and a cooking surface panel. The left and right side panels each have a rear edge and an upper edge. The rear panel has left and right edges and an upper edge, wherein the left and right edges are attached to the rear edges of the left and right side panels. The cooking surface panel is horizontally attached between the left and right side panels, and is vertically offset below the upper edges of the rear panel and the left and right side panels. A passageway is disposed between the rear panel and a rear edge of the cooking surface panel. The removable upper portion is configured to removably engage the upper edge of the rear panel and the upper edges of the left and right side panels of the middle portion. The cooking chamber is disposed between the cooking surface panel and the upper portion. The fire chamber is disposed below the cooking surface panel and between the left and right side panels of the middle portion, such that smoke and heat generated in the fire chamber pass through the passageway into the cooking chamber.
In some embodiments, the base portion of the modular oven is configured to removably engage a lower edge of the rear panel and lower edges of the left and right side panels of the middle portion.
In some embodiments, the upper portion includes a plurality of tabs that extend downwardly from a bottom surface of the upper portion to removably engage the upper edges of the left side panel, right side panel, and rear panel.
In some embodiments, the upper portion includes a lip that extends downwardly from a left edge, a right edge, and a rear edge of the bottom surface of the upper portion, and the plurality of tabs extend downwardly from the lip.
In some embodiments, the middle portion includes a plurality of slots disposed in the upper edges of the rear panel and the left and right side panels, and the plurality of tabs of the upper portion engage the plurality of slots in the upper edge of the rear panel and the upper edges of the left and right side panels when the upper portion engages the middle portion.
In some embodiments, one or more vents are disposed adjacent a lower edge of the left side panel, right side panel, and rear panel of the middle portion.
In some embodiments, the oven includes a removable grill attachment that is configured to removably engage the upper edges of the rear panel and the left and right side panels.
Other embodiments of the invention will become apparent by reference to the detailed description in conjunction with the figures, wherein elements are not to scale so as to more clearly show the details, wherein like reference numbers indicate like elements throughout the several views, and wherein:
As shown in
The base portion 16 is preferably a rectangular horizontal panel having a depth of about 19½ inches, a width of about 15¾ inches, and a thickness of about 1½ inches, with inset regions 22 for receiving the lower edges of the middle portion 14.
The middle portion 14 preferably comprises four generally rectangular panels, including a horizontal cooking surface panel 14a, vertical side panels 14b and 14c, and a vertical rear panel 14d. The cooking surface panel 14a is preferably a rectangular plate having a depth of about 16 inches, a width of about 16 inches, and a thickness of about 1½ inches. The side panels 14b-14c are preferably rectangular plates, each having a height of about 10½ inches, a width of about 19½ inches, and a thickness of about 1½ inches. The rear vertical edges of the side panels 14b-14c are attached to the vertical edges of the rear panel 14d, and the left and right edges of the cooking surface panel 14a are attached to the inner surfaces of the side panels 14b-14c at a height of about 7 inches above the lower edges of the side panels 14b-14c. As shown in
In one embodiment, the edges of the side panels 14b-14c, rear panel 14d, and cooking surface panel 14a are permanently attached together using fasteners or adhesive.
In another embodiment, the side panels 14b-14c, rear panel 14d, and cooking surface panel 14a are removably attached to one another, such as using removable pins, dovetail joints, or mortice and tenon joints. In this manner, the individual panels may be broken down and stacked flatly together for storage and transport.
In yet another embodiment, the side panels 14b-14c, rear panel 14d, and cooking surface panel 14a are integrally formed as a one-piece unit, such as in a molding process.
The upper edges of the side panels 14b-14c and the rear panel 14d preferably include multiple slots 20 that are engaged by corresponding tabs 18 on the upper portion 12, as described in more detail hereinafter.
The upper portion 12 preferably comprises a rectangular upper panel 12a and lip portions 12b, 12c, and 12d that extend downwardly from the upper panel 12a at its right side, left side, and rear edges. The height of the lip portions 12b-12d is about 2½ inches, and each lip portion includes multiple downwardly-extending tabs 18 that are about ¾ inches in height.
The oven 10 is assembled by placing the upper portion 12 on top of the middle portion with the tabs 18 of the upper portion 12 aligned with the slots 20 in the middle portion 14, and placing the middle portion 14 on top of the base portion 16 with the lower edges of the middle portion 14 aligned with the inset regions 22 in the upper surface of the base portion 16. When the three components 12, 14, and 16 are so assembled as shown in
A preferred embodiment of the oven 10 includes vents 26b and 26c in the lower edges of the side panels 14b and 14c of the middle portion 14. The vents 26b and 26c allow air to be drawn into the fire chamber 32 to promote the flow of oxygen to the fire.
In a preferred embodiment, the assembled oven 10 has a total width of about 19 inches, a total depth of about 19½ inches, and a total height of about 14½ inches. At this size, it can easily fit within the fireboxes of most residential fireplaces.
It will be appreciated that particular dimensions are provided above to describe a preferred embodiment of the oven. Such exemplary dimensions do not limit the scope of the invention, as other dimensions may be used in other embodiments.
It should be noted that the base portion 16 may not be necessary in some situations, such as when the oven 10 is used inside the firebox of a fireplace, or on any other fireproof/firesafe surface. In such situations, the overall height of the oven may be reduced by the thickness of the base portion 16. This may be important when using the oven 10 in fireplaces having shorter fireboxes.
In one embodiment depicted in
The foregoing description of preferred embodiments for this invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise form disclosed. Obvious modifications or variations are possible in light of the above teachings. The embodiments are chosen and described in an effort to provide the best illustrations of the principles of the invention and its practical application, and to thereby enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the invention as determined by the appended claims when interpreted in accordance with the breadth to which they are fairly, legally, and equitably entitled.
