The present invention relates in general to devices and methods for stretching elastic films and more specifically to a portable multipoint tenter.
Those skilled in the art are aware of the difficulties of evenly stretching an elastic film to specific strains on a small-scale. Current devices found in the art are typically large stretching machines which take up large areas and are not mobile.
For example, U.S. Pat. No. 3,916,491, issued to Kampf, discloses a tenter clip type stretching machine for receiving and gripping thermoplastic films in an entering section having spaced apart tenter clips successively arranged along a processing section at each side of the film. The clips are each provided with a gap to retain a section of the marginal edge Of the filth, and a feeder means is disposed adjacent to the entering section for dispensing a channel-shaped edge cover strip into the gap of each tenter clip of the processing section so that the cover strip encompasses the respective marginal edge of the film as the tenter clip is ready to grip the film. The apparatus also includes a payoff device for receiving a supply spool to contain the cover strip, and a foldover device for folding the cover strip so that it has a channel configuration whereby the two legs of the channel protrude over the film edge. A registration means is also provided inside the feeder to align the cover strip between the gaps of the tenter clips. The cover strip is also subdivided into a plurality of individual sections by transversely extending perforations.
A second type of current art device relies on hand cranks with only a few points and a high chance of strain concentrations from due to the methodology involved. In addition, human error is a factor as these devices rely on visual rather than mechanical methods. Further, most tenters are uniaxial or biaxial, which may result in an uneven stretch or stress concentrations of the film and arc not fully portable as they generally require an electrical source, such as an outlet.
Therefore, a need exists in the art for a device providing even, symmetrical stretching of elastic films. Such a device should also be portable and not require a supply of electricity to operate.
Accordingly, the present invention obviates problems inherent in the art by providing a portable multi-point tenter having an expanding circular configuration. The linking of each gripper pad to each other helps to assure a symmetrical stretch. In addition, the inventive portable multipoint tenter is customizable so it can be scaled in size or made with various numbers or types of pads with minimal redesign as well as different geometries of stretch to match the film and frame it is to be placed on after stretching. It can also be designed to provide anisotropic stretch ratios with an essentially uniform stress distribution. Because the inventive multi-point tenter is hand powered rather than electrical, the device is both portable and environmentally friendly.
These and other advantages and benefits of the present invention will be apparent from the Detailed Description of the Invention herein below.
The present invention will now be described for purposes of illustration and not limitation in conjunction with the figures, wherein:
The present invention will now be described for purposes of illustration and not limitation.
In the method according to the present invention, an elastic film preferably is stretched by being held between sets of pads placed in a circular formation. The film may be, physically held in place on the pads by a magnet on each side of the contact pads. Each pad is attached to a first prong of a two-prong guide pin which travels in a straight slot so as to control direction of movement. Each of the pads is attached through the two-prong guide pin, to a second prong away from the film to be stretched. This second prong of the two-prong guide pin travels through a rotating ring with curved slots, so that as the rotating ring turns, the first prong is forced to travel up the straight slots at even and specified distances. The curved slots preferably have markings to show the percent of strain obtained when the second prong has reached a given point.
The portable multipoint tenter works by a series of contact pads moving in unison away from each other to create a uniform stretch across a film placed upon the pads. The film may preferably be held in place both by, the tackiness of the film as well as magnets on the pads. Film may preferably be placed upon the stretcher when the rotating ring is set at 0% (percent values on the ring refer to percent pre-strain). After the film has been secured, the rotating ring may be rotated until the second prong of the two-prong guide pin reaches the desired pre-strain value. Fasteners, preferably wing nuts, may be tightened to assure the mechanism does not slip at this point, and allows for freedom of the operator's hands to place the film onto the frame. The cut-out in the center of the stretcher is designed to allow for the desired frame size, preferably 100 mm×100 mm. The contact pads may preferably be attached through the slot to a backing piece, which in turn is attached'to the pin inside of the guide on the ring.
It will be apparent to those of skill in the art that the inventive portable multipoint tenter is also scalable, thereby making it easy to redesign for any size film required. The tenter can also be adapted to have more or less pads than the eight as in the illustrated embodiment with minimal redesign. The-multi-point stretching mechanism of the present invention provides a far more even stretch than standard biaxial devices. An additional advantage derives from the device of the present invention being hand powered and thus making it portable and more environmentally friendly than current available biaxial devices which require connection to an electrical outlet.
The foregoing description of the present invention are offered for the purpose of illustration and not limitation. It will be apparent to those skilled in the art that the embodiments described herein may be modified or revised in various ways without departing from the spirit and scope of the invention. The scope of the invention is to be measured by the appended claims.
Number | Date | Country | |
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61325479 | Apr 2010 | US |