Patent Grant
6837648
Not Applicable
Not Applicable
With regard to the classification of art, this invention is believed to be found in the general class entitled Road Structure, Process, or Apparatus and more particularly to those subclasses pertaining to compacting rollers with vibrating means.
Portable compacting machines are well known in the prior art. Portable compacting machines include plate type compacters as well as roller type compacters. Each of these portable compacting machines employ vibration inducing mechanisms for compacting soil, rock, and paving materials. Most of the known roller type vibratory compacting machines may be classified as either manually propelled or power driven. The power driven roller compacters generally use a vibrator compacting mechanism and an independent power transmission for the propulsion thereof. Utilizing an independent power transmission adds to the cost and complexity of the roller type compactor.
It is believed that the following prior art patents may be pertinent to the present invention: U.S. Pat. No. 5,439,314 and U.S. Pat. No. 5,672,027. U.S. Pat. No. 5,439,314 issued to Wadensten on Aug. 8, 1995, disclosing a reversible plate compactor that is reversible by pivotally displacing a single vibrator housing from one end of a tamper plate to its other end. U.S. Pat. No. 5,672,027 issued to Wadensten on Sep. 30, 1997 disclosing a plate compactor that utilizes a directional control arm for displacing a single vibrator from one end of the tamper plate to the other. The two patents mentioned above are solely owned by the inventor of the present invention.
It has been found that there is a need in the industry for a roller type compactor that is lower in cost while providing a combined means for the vibrating and the reversible propelling thereof.
The present invention is an inexpensive solution for providing the needed portable roller-type compactor apparatus by having a single vibrating means for providing the compaction forces as well as the reversible propelling thereof.
The present invention may be briefly described as a portable roller-type compactor apparatus having a combined means for the vibrating and the reversible propelling thereof including: a handle member, a compactor assembly, a compactor frame, a drive assembly, and a directional control assembly. The handle member is attached to a selected portion of the compactor frame for the manual guiding and manipulation thereof.
The compactor assembly includes an elongated roller and a vibrator assembly. The elongated roller is removably retained on a roller shaft. The roller shaft is elongated and has extending portions that extend a selected length beyond each of the opposing end caps of the elongated roller for allowing removable attachment thereof to the compactor frame by a resilient mounting assembly. The elongated roller is simultaneously rotatable with respect to the compactor frame. The vibrator assembly includes a weight that is eccentrically mounted on a portion of the vibrator shaft between a pair of mounting arms for imparting vibratory motion during rotation of the vibrator shaft by a driven member also mounted thereon. The vibrator shaft is of a sufficient length for allowing the journaling thereof in and by a first end of each of the mounting arms. A second end of each of the mounting arms is mounted on selected portions of the roller shaft for allowing the weight and vibrator shaft to pivotally travel along a radial path while simultaneously providing a predetermined clearance with respect to an outer diameter of the elongated roller during rotation of the vibrator shaft. The radial path has its center at the axis of the roller shaft while being simultaneously concentric with the outer diameter.
The drive assembly includes: a drive motor, a driving member and a power transmitter. The drive motor is removably mounted on the compactor frame. The drive motor has a driving member secured to its drive shaft. The power transmitter is configured for transmitting torque from the driving member to the driven member.
The directional control assembly has a grasping end for providing selective manual control of the placement of the vibrator shaft and weight along the radial path. The directional control assembly is selectively positioned for moving the vibrator assembly and the driven member along the radial path so that the vibrator assembly and the driven member are positioned near a first selected angular position for propelling the compacting roller in a first direction of travel while simultaneously providing compacting forces thereto and subsequently propelling the compacting roller in a second direction of travel while simultaneously providing compacting forces to the elongated roller by selectively pivoting of the vibrator assembly and the driven member to a second angular position by and with the directional control assembly.
The vibrator assembly may be either placed exterior of the roller diameter or interior of the roller diameter.
In addition to the above summary, the following disclosure is intended to be detailed to insure adequacy and aid in the understanding of the invention. However, this disclosure, showing particular embodiments of the invention, is not intended to describe each new inventive concept that may arise. These specific embodiments have been chosen to show at least one preferred or best mode for a roller-compactor of the present invention. These specific embodiments, as shown in the accompanying drawings, may also include diagrammatic symbols for the purpose of illustration and understanding.
In the following description and in the appended claims, various details of the invention are identified by specific names for convenience. These names are intended to be generic in their application while differentiating between the various details. The corresponding reference numbers refer to like members throughout the several figures of the drawing.
The drawings accompanying and forming a part of this specification disclose details of construction for the sole purpose of explanation. It is to be understood that structural details may be modified without departing from the concept and principles of the invention as claimed. This invention may be incorporated into other structural forms than shown.
Referring first to
The compactor assembly 14 includes an elongated roller 20, vibrator assembly 22, and a compactor frame 24. The elongated roller 20 is removably retained on an elongated roller shaft 26 by and with a conventional and suitable retaining means such as a setscrew arrangement, clamp type hub and the like but not limited thereto. The roller shaft 26 has extending portions 28, shown more clearly in
A vibrator assembly 22 includes an eccentric weight or mass 40, a vibrator shaft 42, and a pair of mounting arms 46. The vibrator shaft 42 is of a selected length for allowing journaling in a first end 44 of each of the mounting arms 46. At least one end of the vibrator shaft 42 extends a selected distance beyond one of the mounting arms 46 for allowing the removable mounting of a driven member 48 thereon. One non-limiting example of a driven member 48 is a V-belt pulley. Some non-limiting examples of a removable mounting for the driven member 48 to the vibrator shaft 42 are keys that are combined with either a setscrew or a clamp type hub. A second end 50 of each of the mounting arms 46 is removably and pivotally mounted on the roller shaft 26 between the end caps 30 and the pillow block bearings 34 for allowing the weight 40 and the vibrator shaft 42 to travel along a radial path that is indicated by an arrow A, shown in
The drive assembly 16 includes a drive motor 58 that is removably mounted to the compactor frame 24. The term drive motor 58 within the context of this application may include internal combustion engines, electric motors, pneumatic motors and hydraulic motors, etc. A drive member 60 is mounted on the output shaft 62 of the drive motor 58. It is preferred that a conventional centrifugal clutch, not shown, be used for mounting the drive member 60 to the output shaft 62 so that the drive member 60 does not rotate when the drive motor 58 is running at idle speed. A power transmitter 64 transmits power from the drive member 60 to the driven member 48. In this first embodiment of the present invention the power transmitter 64 should be a flexible driving member. Some non-limiting examples of a flexible driving member for the power transmitter 64 are: V-belts, timing belts, roller chains, link type belts and the like. Of course the drive member 60 and the driven member 48 must be compatible with the flexible driving member.
Still referring to
Referring now in particular to FIG. 1. In operation, the operator pivots the directional control arm 70 in the direction of arrow C about the center of rotation 76 for engaging and urging a left side strand of the flexible drive member 64 by and with the engaging member 78 while simultaneously maintaining engagement of the flexible drive member 64 with the drive member 60 and the driven member 48. The urging of the left side strand of the power transmitter 64 or flexible drive member causes the vibrator assembly 22 and the driven member 48 to pivot about the axis of the roller shaft 26 so that the vibrator assembly 22 is positioned at or near a first angular position 82 with respect to an imaginary vertical line passing through the axis of the roller shaft 26. Driving tension is maintained by the weight of the vibrator assembly being supported by the flexible drive member 64. The operator then increases the RPM of the drive motor 58 by a conventional throttle control, not shown, for engaging the centrifugal clutch of the drive member 60. The first position 82 of the vibrating vibrator assembly 22 propels the compactor 10 in a first or forward direction of travel, toward the right of the drawing, while simultaneously providing compacting forces thereto.
Referring now in particular to FIG. 2. The operator selectively pivots the directional control arm 70 in a direction opposite to that shown in
It is to be noted that the handle member 12 that is mounted to the compactor frame 24 should include a leg member 80 that may be used as a rest when the roller compactor 10 is not in use. It is also preferred that the handle member 12 be telescopically adjustable in the direction of arrow B. This adjustment would allow compensation for a comfortable operating position for the user. It is also preferred that roller compactor 10 be operated with the drive motor mounting surface of the compactor frame 24 in a substantially horizontal attitude for maintaining uniform compacting forces.
Referring now to
The compactor assembly 114 includes an elongated roller 120, a vibrator assembly 122, and a compactor frame 124. The elongated roller 120 is removably retained on an elongated roller shaft 126 by and with a conventional and suitable retaining means such as shouldered portions, retaining rings, clamp collars and the like but not limited thereto. The roller shaft 126 has reduced diameter extending portions 128A & 128B that extend a selected length beyond each of the opposing end caps 130A & 130B of the roller 120. The extending portions 128A & 128B may be more clearly seen in FIG. 6. The roller shaft 126 is removably attached to a compactor frame 124 by a pair of resilient mounting assemblies 132. In this embodiment, each of the resilient mounting assemblies 132 includes an anti-friction bearing assembly 134, a roller support 136, and a plurality of rubber shocks or isolators 138 that are removably mounted between the bearing assembly 134 and the roller support 136. Preferably, the roller supports 136 include clearance windows 137 for allowing relative movement between the bearing assembly 134 and the roller support 136. The window 137 in the roller frame 136 may be seen more clearly in FIG. 6. The roller shaft 126 is securely retained to the bearing assemblies 134 by a suitable and conventional retaining means for minimizing unwanted axial movement of the roller shaft 126 with respect to the bearing assemblies 134. Some non-limiting examples of a conventional retaining means for the roller shaft 126 are retaining rings, setscrew collars and the like. It is preferred that the roller 120 be journalled to the shaft 126 by bearings 139 that are mounted in the end caps 130A & 130B for allowing relative rotary motion between the roller 120 and it's shaft 126.
A vibrator assembly 122 includes an eccentric weight or mass 140, a vibrator shaft 142, and a pair of mounting arms 146. The vibrator shaft 142 is of a selected length for allowing journaling at a first end 144 of each of the mounting arms 146. At least one end of the vibrator shaft 142 extends a selected distance beyond one of the mounting arms 146 for allowing the removable mounting of a driven member 148 thereon. One non-limiting example of a driven member 148 is a V-belt pulley. Some non-limiting examples of a removable mounting for the driven member 48 to the vibrator shaft 42 are keys that are combined with either a setscrew or a clamp type hub. A second end 150 of each of the mounting arms 146 is removably secured to and on the roller shaft 126 interior of the roller 120 for allowing the axis of the vibrator shaft 142 to travel along a radial path A. The radial path A is interior of the outer diameter 152 of the roller 120. As noted above in connection with
The drive assembly 116 includes a drive motor 158 that is removably mounted to the compactor frame 124 by suitable fasteners. The drive motor 158 is shown in dashed outline in FIG. 5 and FIG. 7 and is similar to the one described above in connection with
Referring in particular to FIG. 5 and
An alternate arrangement for controlling the directional travel of the roller compactor 110 is shown in FIG. 7 and is generally identified as 196. In this alternate arrangement the shift arm assembly 170 is replaced by rotary drive assembly that is generally identified as 188. Some non-limiting examples of a rotary drive assembly 188 are timing belt and pulleys, roller chain and sprockets, gear belts and gear pulleys and the like. Preferably, the rotary drive assembly 188 includes a reduction ratio between its driver element 190 and its driven element 192 with a continuous flexible drive 194 meshing there with. The driven element 192 is removably mounted to the extending portion 128B of the shaft 126 replacing the shaft attachment member 174 of FIG. 6. The driver element 190 is pivotally mounted to a selected portion of the compactor assembly 124 by a suitable bracket member 196. A control handle 198 is attached to the driver member 190 and is used for manually imparting limited pivotal motion thereto. The selective manual positioning of the vibrator assembly 122 between the first angular position 82 and the second angular position 84 is controllable by the operator by moving the handle 198 accordingly. The roller compactor 110 will move in the forward direction when the vibrator assembly 122 is moved in a direction of the first angular position 82. The roller compactor 110 will move in a reverse direction when the vibrator assembly 122 is moved toward the second angular position 84. It is anticipated that other directional control assemblies, such as gear trains, flexible shafts, linear actuators and the like, may be used for moving the vibrator assemblies along its radial path.
It is to be further noted that the direction of travel of the roller compactors of the present invention may be shifted or reversed from its current direction of travel while the weight 40 or 140 of the vibrator assembly 22 or 122 is rotating since there is no change made to its direction of rotation. It is to be also noted that the weight 40 and shaft 42 of compactor 10 may be enclosed within a housing member that is similar to housing 153 of FIG. 6.
Referring again to
In the embodiments described above, it has been found that the best combination of speed and compaction forces is within the range of 55 angular degrees and 75 angular degrees for the first angular position 82 and the second angular position 84. As previously mentioned, the first angular position 82 and the second angular position 84 is measure with respect to an imaginary vertical line passing through the axis of either roller shaft 26 or 126.
Directional terms such as “front”, “back”, “in”, “out”, “downward”, “upper”, “lower” “left” “right” and the like may have been used in the description. These terms are applicable to the embodiments shown and described in conjunction with the drawings. These terms are merely used for the purpose of description in connection with the drawings and do not necessarily apply to the position in which the present invention may be used.
While these particular embodiments of the present invention have been shown and described, it is to be understood that the invention is not limited thereto and protection is sought to the broadest extent that the prior art allows.
| Number | Name | Date | Kind |
|---|---|---|---|
| 1650574 | Stubbs | Nov 1927 | A |
| 3871788 | Barsby | Mar 1975 | A |
| 4510815 | Baumers et al. | Apr 1985 | A |
| 4647247 | Sandstrom | Mar 1987 | A |
| 5439314 | Wadensten | Aug 1995 | A |
| 5672027 | Wadensten | Sep 1997 | A |
| 6200066 | Humphrey | Mar 2001 | B1 |
