Portable self contained sink and water storage cart

Information

  • Patent Grant
  • 6173458
  • Patent Number
    6,173,458
  • Date Filed
    Wednesday, March 3, 1999
    25 years ago
  • Date Issued
    Tuesday, January 16, 2001
    23 years ago
Abstract
A portable sink having a sink module and a hot and cold water outlet connected to a spigot and a used water outlet from said sink connected to a cabinet mounted on wheels having at least one door to access the interior thereof. At least one tank for fresh water and a reservoir for used water is mounted in the cabinet. An electrical connection for powering a pump and a heater connected to the outlet of the pump has an outlet connected to the hot water outlet and a connection from the pump to the cold water outlet. A hammer arrester diminishes line surges and fluidic pounding from the pump, and a flow check valve prevents back flow to the fresh water tank.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The field of this invention resides within the field of food dispensing and water dispensing portable kiosks, bars, and related items. It more particularly involves those types of beverage dispensing carts and portable cafes that are used to provide various fast food items in a portable manner. To this extent it involves the washing and maintenance of food service items and the hands and other portions of a food service operator in order to maintain a degree of cleanliness in the dispensing of food.




2. Prior Art




The prior art with regard to food dispensing and cleanliness pertaining thereto has not been addressed with regard to outdoor and portable food dispensing carts. Such food dispensing carts are becoming more popular in such areas as corporate locations, office environments, malls, and shopping areas. Such food carts are sophisticated at this point wherein they can provide multiple prepared foods and beverages as well as limited food preparation on the cart.




In order to provide such food preparation and cleanliness, the health authorities have generally requested and in many cases demanded that the purveyor of such food have access to health facilities and in particular an area where they can wash their hands. Many times to date, the food dispensing carts had to be in an area where a building with restroom facilities or sinks provided such cleaning and sanitary conditions. As can be appreciated, this created an inconvenience and a problem for those dispensing and purveying food.




This invention solves the problem by providing a portable sink for cleanliness and health. The sink specifically has a fresh water source and a reservoir for the used water which is referred to as gray water. The sink has a faucet with hot and cold running water, the hot water being provided through a heater. Additionally thereto, an electrical outlet provides for heating and pumping of the water on a continuum. Further enhancement, of the overall health facilities provided by the sink is enhanced by a towel dispenser and a soap dispenser.




The entire unit is a portable unit and can be moved on casters or wheels. It is of a light weight plastic material which allows for not only portability but ease of handling. Further to this extent, the invention has ease of maintenance and operating capabilities not known in the prior art.




SUMMARY OF THE INVENTION




In summation, this invention comprises a portable sink with hot and cold running water having a fresh water supply, a heater, a pump, and certain regulators and controls for allowing the flow of hot and cold water from a spigot into a sink and for further retention by a reservoir after use.




More specifically, the invention comprises a portable sink mounted on rollers or casters. The housing and mounting includes a separable sink portion and cabinet portion. The sink portion has a sink, soap dispenser, faucets, and a spigot for hot and cold water.




The cabinet is mounted on wheels and houses four tanks of water, two of which are fresh water tanks and the other two are used water or gray water tanks.




In order to heat the water, an electrical inlet provides heat through a switch outlet box to a heater having heater coils and controls. The heater is supplied by water from the fresh water tanks through a pump under pressure. In order to provide for safety, a bypass valve or blow tube compensates for over pressure.




The pump also provides cold water to the spigot outside of the circuit of the water heater for an appropriate mixture of hot and cold water through the spigot.




In order to provide for and compensate as to pressure irregularities and pumping irregularities, a hammer arrester is placed in the line. The hammer arrester leading from the pump allows for absorption of pressure irregularities through the arrester so that a smooth and moderated transit of water takes place as delivered from the pump.




The water heater and controls including the switch outlet and pump are mounted on a water heater rack and control panel. The water heater rack and control panel can be removed for servicing, giving it ready access to a user. Further to this extent, the fresh water tanks and gray water tanks can be moved and rotated from their respective positions in an easy and facile manner by merely opening the front doors of the sink cabinet.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows a frontal perspective view of the sink and cabinet of this invention.





FIG. 2

shows a front elevation view of the sink and cabinet with the doors opened and fragmented.





FIG. 3

shows a sectional view of the sink and cabinet detailing the area of the water heater controls and other portions as seen in the direction of lines


3





3


of FIG.


2


.





FIG. 4

shows a sectioned top plan view of the water tanks and the heater and controls as seen in the direction of lines


4





4


of FIG.


1


.





FIG. 5

shows a perspective view, as partially sectioned through one of its walls, of the water heater rack and control rack which can be removed from the cabinet.





FIG. 6

shows a detailed view of the side wall of the cabinet and structure as seen through circle


6


of FIG.


3


.





FIG. 7

shows a line diagram and schematic view of the water and control flow path.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Looking specifically at

FIG. 1

it can be seen that a cart


10


has been shown with a cabinet portion


12


and a sink portion


14


. The cabinet portion


12


and the sink portion


14


can be referred to also as the cabinet module and the sink module.




The cabinet module has two doors


16


and


18


. The two respective doors


16


and


18


are supported on hinge points that can be seen in the way of hinge elements at the upper and lower portions in the form of elements or knuckles


20


and


22


. These respective hinge elements or knuckles have an intermediate hinge portion between them, and on the cabinet itself as opposed to the doors, formed as intervening hinge portions


24


and


26


.




The hinge elements


20


and


22


are supported by a three inch long pin at the bottom namely through hinge portion


22


to the respective cabinet, and with a lock clip. A pivot pin is also inserted through portions


24


and


26


as well as in portion


20


to effectuate a hinge element so that the doors


16


and


18


can be opened and closed.




Doors


16


and


18


are frictionally secured with a hook and striker to allow them to be retained in closed relationship to the cabinet


12


. A pair of opening handles


17


and


19


are cut into the doors


16


and


18


to allow easy access by merely positioning one's hand and pulling the openings.




The cabinet


12


is supported by four wheels or casters, two of which are wheels


30


and


32


. Wheels


30


and


32


are stationary rigid casters. A pair of swivel wheels


34


and a second swivel wheel in a like position which is not seen also supports the cabinet. These respective swivel wheels have a brake element which can be seen in

FIG. 2

in the form of the little brake pedal


36


that can be pressed downwardly to prevent the wheels


34


from turning. The wheels and casters can be of any configuration but are shown supported by brackets. These brackets can be substituted, and the wheels


30


and


34


supported in any other suitable manner.




The sink module


14


has a stainless steel two cavity sink


40


that is within the sink module. The sink module has a standard stopper in the form a basket stopper and is drained as will be seen hereinafter through a line to the used or gray water tanks. The sink module incorporates handle areas


42


supported by brackets extending from the sink module


14


. The handle areas


42


can be locked to a kiosk of the type that is shown in Design Patent Application Serial No. 29/091,005 and connected as an entire unit. This effectively allows for a food server and a sink to be placed in connected relationship. Also, the handles


42


can be not only locked to a service cart but can be used independently as a towel rack.




At the back of the sink module


14


is a raised apron


46


. The raised apron


46


circumscribes the sink in part to protect from back splashing as well as supporting a towel rack


48


and a soap dispenser


40


. This allows one to use the sink with soap and water while later drying ones hands. The back splash panel or apron can be formed in any suitable manner such as a cowling or in the U shaped configuration around the sink module


14


as shown.




Attached to the sink module


14


is a spigot


52


and a hot water faucet


54


and cold water faucet


56


both with connections to a source of water. These respective faucets


54


and


56


allow water to pass from the spigot


52


into the sink area for washing ones hands.




Looking more specifically at

FIGS. 2 and 3

it can be seen that the sink module


14


and the cabinet


12


have been formed as two respective portions. These two respective portions are formed by rotational molding and then attached at a later point in time. As can be understood, this provides for an ease of molding as well as attachment and dis-attachment of the two respective portions namely sink module


14


and cabinet


12


. It also provides for access downwardly into the interior of the cabinet and the equipment therein.




The respective rotational molding operation is such wherein it provides for a polyeurethane foam as can be seen in

FIG. 6

namely urethane foam


60


with a polyethylene surface


62


. The polyethylene surface


62


and foam can be utilized in any particular manner so as to effect a firm and rigid sandwich structure forming the entire cabinet and sink module. Other foam sandwich configurations, wall configurations and materials instead of the polyethylene material for the wall surface can be utilized. Also, it should be understood that the polyeurethane foam core namely polyeurethane foam


60


provides for stiffening as well as insulation and sound absorption.




Looking again more specifically at

FIGS. 3

,


4


, and


5


it can be seen that the cabinet area has a total of four tanks. Specifically, a pair of fresh water tanks


66


and


68


are shown on the right side of FIG.


2


. Used water tanks


70


and


72


are shown to the left side. The two respective tanks


70


and


72


can be referred to as gray water tanks after use of the water. The respective tanks


66


and


68


are connected for pumping water for cold water usage as well as hot water usage in the manner that will be described hereinafter. The foregoing tanks


66


,


68


,


70


, and


72


comprise the fresh water reservoirs respectively and used water reservoirs and must be filled and removed respectively after their contents have been utilized and filled.




Looking more specifically at

FIGS. 2 and 3

, it can be seen that a water heater


80


has been shown. The water heater


80


has a control panel


82


with an on/off switch


84


and a dial


86


for purposes of controlling temperature. This respective control panel


82


allows the water heater


80


to maintain hot water in the system.




The water heater


80


can be made of a plastic exterior surface with foam cell material for insulating the heater. It has a heater element interiorly thereof which can be in a metal or stainless container. It can be a metal tank or it can be stainless with the heating element passing therethrough on the interior portion of the heater


80


. The heater element can be a looped wire coil or any other type of known electrical element wherein a passage of water therethrough is heated by either an electric heating element or other means of electrical heating to heat the water passing through the coil.




An inlet connection


90


and outlet


92


is provided for the water passing into the heater


80


to be heated and then passed to the hot water outlet, which is controlled by the hot water faucet and inlet


54


.




In order to control the unit electrically, a switch outlet box


100


is shown having a cord


102


connected thereto and a plug


104


. This provides power to the system. The switch outlet box


100


has a light


106


to indicate when the unit is on and a switch


108


which provides the function of being an on/off switch. Two respective outlets shown as a duplex outlet


110


provide the outlet for plugging in the pump to be referred to hereinafter and the heater


80


.




A pump


112


is shown mounted by four bolts to the water heater and mounting rack


116


. The water heater and mounting rack


116


is shown with a side wall


118


having a lifting handle


120


and a sliding or pulling handle


122


. The rack


116


has two bracing walls


124


and


126


that are connected to a bottom portion


128


.




Pump


112


as previously stated is mounted to the rack


116


and specifically on the wall


118


, by the four respective bolts.




The pump


112


fundamentally is of a diaphragmatic type having an electrically powered diaphragm that is within the general area


130


.




The heater


80


has been provided with what can be referred to as a flow and pressure relief system in the form of a fluid connection


170


. Relief is provided through a tube


172


or conduit that can be referred to as a blow tube that turns downwardly and terminates at an opening


174


. An opening that is indexed thereto namely opening


176


is provided in the rack


116


so that tube


172


can pass therethrough. This allows for overflow or relief of any pressure therein through the tube


172


.




In order to complete the water circuit, a hammer arrester or what can be referred to generally as a flow moderator for variable pressure flows has been provided, namely hammer arrester


180


. The hammer arrester


180


is formed with an inlet


182


that allows the flow from the pump


112


to pass therethrough and then through an outlet


184


. Interiorly of the hammer arrester


180


is a piston and cylinder that moderates the flow of water pressure surges. Water surges are accommodated and the commonly known effect of “hammering” in a water line is diminished.




In order to connect the outlets of tanks such as tanks


66


and


68


, an outlet


190


is provided. These outlets


190


are such wherein they can be connected to hose couplings or other couplings so that flow can pass therethrough to the pump


112


. In order to fill the tanks


66


and


68


, inlets


192


are provided in each tank.




The used water or gray water passes into tanks


70


and


72


through inlets


196


at the top of each tank connected to the outlet of the sink.




In order to lift the tanks


66


and


70


, handles


198


and


200


are provided respectively in tanks


66


and


70


.




Each respective tank and its connections such as connections


192


and


196


can be provided with a threaded coupling or any other means to connect a hose or outlet in the way of a conduit thereto. In particular, looking at

FIG. 7

, it can be seen that the outlet from tank


66


which is a five gallon fresh water tank is drawn or pumped from its outlet by pump


112


. The outlet of pump


112


is then delivered through the inlet


182


of the hammer arrester


180


. This tends to moderate and limit the line banging or “hammering” which could possibly happen through surges of the pump


112


.




The outlet from the hammer arrester


180


, namely outlet


184


is delivered to a T


220


. The T


220


allows water to flow into the heater


80


while at the same time going to the cold water inlet and faucet


56


. Water from the T


220


can be directed to the cold water connection


222


or to the hot water connection


224


after being heated. Furthermore, T


220


can be equipped with a non-reverse flow valve so that flow will not be allowed to flow back into the system. Also, connections to the tank outlets such as outlet


190


can be provided with a reverse flow function as well as other portions in the lines to prevent flow of any water back into the fresh water system.




The water from the hot portion of the T outlet namely outlet


224


flows into the inlet of the heater inlet


90


. After it is heated it flows from outlet


92


of the heater to the hot water faucet and connection


54


. Both connections obviously


54


and


56


are connected to the spigot


52


. Outlet from the sink


40


can flow by gravitation through sink outlets


230


and


232


to the inlet


196


of the used or gray water tanks


70


. Thus it can be seen that the entire circuit of the respective flow from the fresh water tanks


66


and


68


to the used or gray water tanks


70


and


72


provides for fresh water that can be used for washing purposes.




The unit is controlled and powered through the electrical connector namely electrical connector


100


which is in turn provided with a circuit breaker. It has an on/off switch


108


and a light


106


to indicate the on/off condition. Duplex outlets


110


provide the power to the respective pump


112


and to the heater


80


providing for the complete electrical circuit to allow the system to work.




Various sensors can be utilized to allow initiation of pumping such as when pressure drops, the pump


112


starts to pressurize the outlet as a consequence of pressure dropping through the opening of outlets


54


and


56


when the faucets are turned. Also, other sensors can be utilized to provide discrete inlets to the heater


80


or to the cold water circuit in any suitable manner. Various back flow and pressure relief members can be utilized throughout the system for preventing back flow and over pressurization.




From the foregoing, it can be seen that this invention is a substantial step over the art of providing for a portable sink to be used by the food service industry.



Claims
  • 1. A portable sink to accompany food and beverage service comprising;a cabinet with a sink attached thereto said sink having at least one faucet; an electrical connection for connection to an external source of power; a pump for attachment to said electrical connection; a source of fresh water; a reservoir for used water; connection conduits between said pump, and said fresh water source; a connection conduit between said pump and said faucet for delivering fresh water to said faucet when said pump is turned on; conduit means from said sink to said used water reservoir; a hammer arrester in fluid connected relationship to said pump to diminish fluid surge pounding; wheels mounted to said cabinet for movement of said sink and cabinet; an electrical heater for providing hot water between said pump and said faucet; said pump, heater, and electrical connection are mounted on a removable rack and cabinet walls formed from plastic molded walls having a foam core.
  • 2. A portable sink comprising:a sink portion having at least one faucet; a cabinet portion mounted on wheels said cabinet portion having walls; a source of fresh water adapted for placement in said cabinet; a reservior adapted for placement in said cabinet for receiving used water; a pump for pumping fresh water from said source of fresh water to said faucet; a conduit to conduct water from said sink to said used water reservior; a heater connected to said fresh water source for heating water flowing to said faucet; an electrical connector to connect said heater and pump to a source of electrical power external to said portable sink; p1 said cabinet portion walls are formed from plastic molded walls having a foam core; temperature controls for regulating said heater; a hammer arrester in fluid connected relationship to said pump to diminish surges and pounding in the line connected to said heater and faucet; and, a removable rack to which said heater and pump are mounted.
  • 3. A portable sink comprising:a sink module having a sink and a hot and cold water outlet connected to at least one faucet and a used water outlet from said sink; a cabinet mounted on wheels connected to said sink having at least one door to access the interior thereof; at least one tank for fresh water and a reservior for used water mounted in said cabinet; an electrical connection for connecting said sink to a source of power removed from said sink; a pump; means for connecting said pump to said electrical connection and fluidically to said fresh water tank; a heater connected to the outlet of said pump having an outlet connected to said faucet; means to connect said pump to said cold water outlet; a removable rack to which said heater and pump are mounted; a hammer arrester for diminishing line surges and fluidic pounding from said pump; a flow check valve to prevent back flow to said fresh water tank and cabinet walls formed from plastic molded walls having a foam core.
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