Some embodiments of the present disclosure relate, in general, to a portable solar charging apparatus. Some embodiments relate to a method of forming or using a portable solar charging apparatus.
Electric vehicles (EVs) are increasing in popularity because they do not require gasoline to power their motors. They are easier to maintain, and they are quieter on the road as compared to their internal combustion (IC) engine counterparts. However, EVs depend on their battery packs to power their motors, and the drivable range of an EV depends on several factors such as the size of the battery pack, age of the battery pack, battery chemistry, etc. Batteries in EVs need to be charged from time to time because the batteries have a limited range (e.g., 250-450 miles). Charging the batteries can be time consuming even when using a 220 v outlet. For example, a sedan with a 350-mile range may take about 4-8 hours to charge from about 10% battery charge to about 90% battery charge.
Some embodiments of the present disclosure described herein cover a portable solar charging unit includes a flexible solar panel having one or more solar cells, an inverter circuit operatively coupled to the flexible solar panel, and a power connector operatively coupled with the inverter circuit. The inverter circuit is configured to convert direct current (DC) to alternating current (AC). The power connector is configured to mate with a charging port of an electric vehicle.
Some embodiments of the present disclosure described herein cover a method of forming a portable solar charging unit. The method includes forming a flexible solar panel including one or more solar cells, connecting an inverter circuit to the flexible solar panel, and connecting a power connector to the inverter circuit, the power connector configured to mate with a charging port of an electric vehicle.
Some embodiments of the present disclosure described herein cover an apparatus including a solar panel having one or more solar cells, an inverter circuit operatively coupled to the solar panel, and a power connector operatively coupled with the inverter circuit. The power connector is directly or indirectly coupled to a battery pack of an electric vehicle. The inverter circuit is configured to convert direct current (DC) to alternating current (AC).
The present disclosure is illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings in which like references indicate similar elements. It should be noted that different references to “an” or “one” embodiment in this disclosure are not necessarily to the same embodiment, and such references mean at least one.
Charging batteries in an EV can be time consuming even when a 220 v outlet is used. For example, a sedan with a 350-mile range may take about 4-8 hours to charge from about 10% battery charge to about 90% battery charge. Accordingly, while EVs provide many advantages over their IC engine counterparts, charging the batteries from time to time can be challenging. One way to charge the batteries would be to harvest solar energy from sunlight and using that energy to charge the batteries.
Accordingly, some embodiments in the disclosure relate to a portable solar charging unit that can be carried in an EV and can be used to harvest solar energy when the EV is in a parked position. The portable solar charging unit includes a flexible solar panel that can be unrolled from an already installed mounting bracket or it can be mounted onto the interiors of the windshield, side windows, and/or rear window of the EV using two or more mounting units. In one embodiment, the portable charging unit may include two or more support rods that may support the flexible solar panel when it is unrolled. The support rods may include retractable rollers that may retract the flexible solar panel onto one of the support rods when the panel is not in use. The retractable rollers may include one or more spring elements that may retract the flexible solar panel and wind it onto the support rod. In some embodiments, the portable solar charging unit may include a mounting bracket that may be permanently or temporarily fixed to the windshield or the rear window of the EV. The flexible solar panel may have a bellow structure such that it is unrolled when in use (when the EV is in park position) and folded up into a compact structure when not in use. The flexible solar panel may include one or more solar cells that may be made of a flexible material such as polyimide, polyurethane, polyvinyl chloride, or any other polymeric material, and may include circuitry that is also made of a flexible material. The portable charging unit further includes an inverter circuit and a power connector that is operatively coupled with the inverter circuit. The inverter circuit is configured to convert direct current (DC) to alternating current (AC). The power connector is configured to mate with a charging port of an electric vehicle, or the power connector may connect to a port that may be internal to the EV and that may be connected to the battery pack of the EV.
Some embodiments relate to a method of forming a portable solar charging unit. The method includes forming a flexible solar panel by connecting one or more solar cells in series or parallel and coating the assembled cells with one or more layers of a polymeric material. The method may further include connecting an inverter circuit to the flexible solar panel, and connecting a power connector to the inverter circuit. The power connector may be configured to mate with a charging port of an electric vehicle, or the power connector may connect to a port that may be internal to the EV and that may be connected to the battery pack of the EV. Some embodiments of the present disclosure relate to a method for regulating power generated and received from the portable solar charging unit disclosed in previous embodiments. Some embodiments relate to a method for storing power generated and received from the portable solar charging unit disclosed in previous embodiments.
The portable solar charging unit 102 may include a power cable 145. Power cable 145 may have an appropriate power rating and an appropriate power connector (not shown) to connect the flexible solar panel to a battery pack 150 of the EV 100. The power connector may include, for example, a J1772 connector, a 62196-3 connector, a 20234.3 connector, a CHAdeMO connector, or a Tesla® power connector. In some embodiments, the power cable 145 may be directly connected to the battery pack 150 using a dedicated port that may be internal to the EV. The dedicated port may be located proximate to the flexible panel 120 or it may be hidden in a trunk of the EV. The dedicated port may be connected to the battery pack 150 via one or more additional power cables. In some embodiments, the power cable 150 goes through a window of the EV and plugs into an external charging port of the EV.
In some embodiments, the portable solar charging unit 102 may include an inverter circuit that may receive power from the flexible solar panels 120 and convert direct current (DC) to alternating current (AC). In embodiments where an inverter may be used, the power connector may include, for example, a J1772 connector, a 62196-2 connector, a 20234.2 connector, or a Tesla® power connector. The power produced by the flexible solar panel 120 may be stored in one or more batteries of the battery pack 150 of the EV 100.
In some embodiments, the portable solar charging unit may plug into a charging port of the EV 100. In some embodiments, the portable solar charging unit may be directly connected to the one or more batteries of the battery pack 150 through a separate connector. The separate connector may be internal or external to the EV 100. The battery pack 150 may include a power management component 113, which will be described in further detail with respect to
The portable solar charging unit 300 may further include an inverter 340, which may be coupled to the solar panel 310 via a suitable power cable 330. The inverter 340 may convert the direct current (DC) electricity generated by solar panel 310 into alternating current (AC) electricity that can be used to an EV (e.g., EV 100). The inverter 340 may connect to a battery pack of an EV via a power connector 350. The power connector 350 may include, for example, a J1772 connector, a 62196-3 connector, a 20234.3 connector, a CHAdeMO connector, or a Tesla® power connector. In embodiments where an inverter 340 may be used, the power connector may include, for example, a J1772 connector, a 62196-2 connector, a 20234.2 connector, or a Tesla® power connector. The power produced by the flexible solar panel 310 may be stored in one or more batteries of a battery pack of an EV. In some embodiments, the power connector 350 of the portable solar charging unit 300 may plug into a charging port of the EV. In some embodiments, the portable solar charging unit 300 may be directly connected to the one or more batteries of the battery pack through a separate connector. The separate connector may be internal or external to the EV. In some embodiments, the inverter 340 may synchronize the AC electricity it produces with the EV's frequency and voltage. This ensures that the solar-generated electricity can be seamlessly integrated with the EV. In some embodiments, the inverter 340 may include Maximum Power Point Tracking (MPPT) technology that may help optimize the energy production of the solar panels 310 by continuously tracking and adjusting the electrical load to ensure the panels are operating at their maximum power output. This may be important in some cases because solar panel output can vary due to factors like shading, temperature, and changes in sunlight intensity. In some embodiments, inverter 340 may include safety features such as overvoltage and overcurrent protection to prevent damage to the EV. Additionally, the inverter 340 may have monitoring capabilities that may allow EV owners to track the performance of the solar panels 310, including energy production and any issues that may arise. In some embodiments, the inverter 340 may include a higher efficiency inverter because they waste less energy in the conversion process (e.g., from DC to AC). Inverter 340 may include any type of inverter including but not limited to a string inverter, microinverter, and/or power optimizer.
In some embodiments, the solar cell 400 may include a back surface reflective layer (not shown). The back surface reflective layer may be added to the back surface of the solar cell 400 to reflect any light that passed through the semiconductor layer 440 without being absorbed. This reflected light can then have another chance to be absorbed by the semiconductor material in the layer 440, increasing the solar cell's efficiency. In some embodiments, the solar cell 400 may include silicon solar cells, including monocrystalline and polycrystalline cells. In some embodiments, the solar cell 400 may include thin-film and multi-junction solar cells that have different layer structures to achieve high efficiency with different materials. In some embodiments, the solar cell 400 may include a first layer (e.g., layer 420) including ethylene tetrafluoroethylene. In some embodiments, the solar cell 400 may include a second layer (e.g., layer 430) including a first ethylene vinyl acetate film. In some embodiments, the solar cell 400 may include a third layer (e.g., layer 440) including one or more layers of a semiconductor material. In some embodiments, the solar cell 400 may include a fourth layer (e.g., layer 450) including a second ethylene vinyl acetate film. In some embodiments, the solar cell 400 may include a fifth layer (e.g., layer 460) including a tedlar polyester tedlar back sheet. In some embodiments, the solar cell 400 may include a full passivated emitter rear cell (PERC), a half PERC, or a quarter PERC. In some embodiments, the solar cell 400 has a rated output of at least 200 watts per square feet or more.
In some embodiments, the actuators may include an Internet of Things (IoT) device which may be controlled remotely. The portable solar charging unit 500 may further include one or more mounting units 510, which may be temporarily or permanently attached to the retractable rollers 530. In some embodiments, the mounting units 510 may be used to mount the flexible solar panel 520 onto an interior of a front windshield, a rear windshield, and/or the windows of an EV. In some embodiments, the mounting units 510 may include a suction cup. In some embodiments, the mounting units 510 may include a metal grommet, a Velcro®, a hook, or combinations thereof.
In the embodiment illustrated in
The battery pack may include a battery management system (BMS) (e.g., power management component 113) that monitors and manages the individual cells within the battery pack. The BMS ensures that the cells are charged and discharged safely and evenly to maximize the pack's performance, efficiency, and lifespan. It also monitors temperature, voltage, and state of charge to prevent overcharging or over-discharging, which could damage the cells. The individual cells within the battery pack may be connected in series and parallel configurations to achieve the desired voltage and capacity for the EV. This voltage and capacity determine the total energy storage capacity of the battery pack and the vehicle's range. When the portable solar charging unit is plugged into the EV, electricity flows into the battery pack. During charging, the lithium ions move from the cathode to the anode, storing energy in the battery cells. Charging speed and voltage levels can vary depending on the charger type and the vehicle's specifications. When the vehicle is in operation, the BMS controls the release of stored energy from the battery pack. The lithium ions move from the anode to the cathode, creating an electrical current that powers the electric motor(s) and other vehicle systems. In some embodiments, the EV may incorporate cooling and thermal management systems to maintain the battery cells within a safe temperature range since overheating can reduce performance and lifespan, and extreme temperatures can be hazardous. Additionally, the vehicle's onboard computer system may manage the power flow between the battery pack, electric motor(s), and other vehicle systems to optimize efficiency, performance, and safety.
In some embodiments, the method may further include attaching one or more retractable rollers to at least a portion of the flexible solar panel. The flexible solar panel may be rolled up against the one or more retractable rollers when not in use. In some embodiments, the method may further include attaching one or more mounting units to the one or more retractable rollers. The one or more mounting units configured to mount the flexible solar panel inside the electric vehicle.
The machine can be a personal computer (PC), a tablet PC, a set-top box (STB), a Personal Digital Assistant (PDA), a cellular telephone, a web appliance, a server, a network router, a switch or bridge, or any machine capable of executing a set of instructions (sequential or otherwise) that specify actions to be taken by that machine. Further, while a single machine is illustrated, the term “machine” shall also be taken to include any collection of machines that individually or jointly execute a set (or multiple sets) of instructions to perform any one or more of the methodologies discussed herein.
The example computer system 800 includes a processing device 802, a main memory 804 (e.g., read-only memory (ROM), flash memory, dynamic random access memory (DRAM) such as synchronous DRAM (SDRAM) or Rambus DRAM (RDRAM), etc.), a static memory 806 (e.g., flash memory, static random access memory (SRAM), etc.), and a data storage system 818, which communicate with each other via a bus 830.
Processing device 802 represents one or more general-purpose processing devices such as a microprocessor, a central processing unit, or the like. More particularly, the processing device can be a complex instruction set computing (CISC) microprocessor, reduced instruction set computing (RISC) microprocessor, very long instruction word (VLIW) microprocessor, or a processor implementing other instruction sets, or processors implementing a combination of instruction sets. Processing device 802 can also be one or more special-purpose processing devices such as an application specific integrated circuit (ASIC), a field programmable gate array (FPGA), a digital signal processor (DSP), network processor, or the like. The processing device 802 is configured to execute instructions 826 for performing the operations and steps discussed herein. For example, processing device 802 may be configured to execute instructions 826 for receiving power from the portable charging unit (e.g., unit 300, 600), storing the power in one or more batteries of the battery pack (e.g., battery pack 150, 655), and providing the stored power to one or more motors of the EV. The computer system 800 can further include a network interface device 808 to communicate over the network 820.
The data storage system 818 can include a machine-readable storage medium 824 (also known as a computer-readable medium) on which is stored one or more sets of instructions 826 or software embodying any one or more of the methodologies or functions described herein. The instructions 826 can also reside, completely or at least partially, within the main memory 804 and/or within the processing device 802 during execution thereof by the computer system 800, the main memory 804 and the processing device 802 also constituting machine-readable storage media. The machine-readable storage medium 824, data storage system 818, and/or main memory 804 can correspond to the inverter 340 of
In one embodiment, the instructions 826 include instructions to implement functionality corresponding to power management component 113 of
Some portions of the preceding detailed descriptions have been presented in terms of algorithms and symbolic representations of operations on data bits within a computer memory. These algorithmic descriptions and representations are the ways used by those skilled in the data processing arts to most effectively convey the substance of their work to others skilled in the art. An algorithm is here, and generally, conceived to be a self-consistent sequence of operations leading to a desired result. The operations are those requiring physical manipulations of physical quantities. Usually, though not necessarily, these quantities take the form of electrical or magnetic signals capable of being stored, combined, compared, and otherwise manipulated. It has proven convenient at times, principally for reasons of common usage, to refer to these signals as bits, values, elements, symbols, characters, terms, numbers, or the like.
It should be borne in mind, however, that all of these and similar terms are to be associated with the appropriate physical quantities and are merely convenient labels applied to these quantities. The present disclosure can refer to the action and processes of a computer system, or similar electronic computing device, that manipulates and transforms data represented as physical (electronic) quantities within the computer system's registers and memories into other data similarly represented as physical quantities within the computer system memories or registers or other such information storage systems.
The present disclosure also relates to an apparatus for performing the operations herein. This apparatus can be specially constructed for the intended purposes, or it can include a general purpose computer selectively activated or reconfigured by a computer program stored in the computer. Such a computer program can be stored in a computer readable storage medium, such as, but not limited to, any type of disk including floppy disks, optical disks, CD-ROMs, and magnetic-optical disks, read-only memories (ROMs), random access memories (RAMs), EPROMS, EEPROMs, magnetic or optical cards, or any type of media suitable for storing electronic instructions, each coupled to a computer system bus.
The algorithms and displays presented herein are not inherently related to any particular computer or other apparatus. Various general purpose systems can be used with programs in accordance with the teachings herein, or it can prove convenient to construct a more specialized apparatus to perform the method. The structure for a variety of these systems will appear as set forth in the description below. In addition, the present disclosure is not described with reference to any particular programming language. It will be appreciated that a variety of programming languages can be used to implement the teachings of the disclosure as described herein.
The present disclosure can be provided as hardware including a computer program product, or software, that can include a machine-readable medium having stored thereon instructions, which can be used to program a computer system (or other electronic devices) to perform a process according to the present disclosure. A machine-readable medium includes any mechanism for storing information in a form readable by a machine (e.g., a computer). In some embodiments, a machine-readable (e.g., computer-readable) medium includes a machine (e.g., a computer) readable storage medium such as a read only memory (“ROM”), random access memory (“RAM”), magnetic disk storage media, optical storage media, flash memory components, etc.
The preceding description sets forth numerous specific details such as examples of specific systems, components, methods, and so forth, in order to provide a good understanding of several embodiments of the present disclosure. It will be apparent to one skilled in the art, however, that at least some embodiments of the present disclosure may be practiced without these specific details. In other instances, well-known components or methods are not described in detail or are presented in simple block diagram format in order to avoid unnecessarily obscuring the present disclosure. Thus, the specific details set forth are merely exemplary. Particular implementations may vary from these exemplary details and still be contemplated to be within the scope of the present disclosure.
Reference throughout this specification to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, the appearances of the phrase “in one embodiment” or “in an embodiment” in various places throughout this specification are not necessarily all referring to the same embodiment. In addition, the term “or” is intended to mean an inclusive “or” rather than an exclusive “or.” When the term “about” or “approximately” is used herein, this is intended to mean that the nominal value presented is precise within ±10%.
Although the operations of the methods herein are shown and described in a particular order, the order of the operations of each method may be altered so that certain operations may be performed in an inverse order or so that certain operation may be performed, at least in part, concurrently with other operations. In another embodiment, instructions or sub-operations of distinct operations may be in an intermittent and/or alternating manner. In one embodiment, multiple metal bonding operations are performed as a single step.
It is to be understood that the above description is intended to be illustrative, and not restrictive. Many other embodiments will be apparent to those of skill in the art upon reading and understanding the above description. The scope of the disclosure should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.
The present application claims the benefit under 35 U.S.C. § 119(e) of U.S. Provisional Patent Application No. 63/601,638 filed Nov. 21, 2023, which is incorporated by reference herein.
| Number | Date | Country | |
|---|---|---|---|
| 63601638 | Nov 2023 | US |