Not applicable.
Not applicable.
This section is intended to introduce various aspects of the art, which may be associated with exemplary embodiments of the present disclosure. This discussion is believed to assist in providing a framework to facilitate a better understanding of particular aspects of the present disclosure. Accordingly, it should be understood that this section should be read in this light, and not necessarily as admissions of prior art.
The present inventive concept relates to the field of hydrocarbon recovery operations. More particularly, the invention relates to a tank that is designed to hold a large volume of hydraulic fracturing fluid, wherein the tank may be assembled at a well site and then broken down and transported away when a hydraulic fracturing operation is completed.
Hydraulic fracturing is the parting of a deep subsurface rock matrix through the injection of a pressurized liquid. Hydraulic fracturing typically consists of injecting water (or brine) with friction reducers into a formation at such high pressures and rates that the reservoir rock parts and forms a network of fractures. In some cases, viscous fluids such as shear thinning, non-Newtonian gels or emulsions are used, either in addition to or instead of an aqueous fluid.
The fracturing fluid is typically mixed with a proppant material such as sand, crushed granite, ceramic beads, aluminum oxide, or other granular materials. The proppant serves to hold the fracture(s) open after the hydraulic pressures are released. Fractures help valuable hydrocarbon fluids migrate towards the wellbore. In some cases, fractures may be as small as one mm in width, with the width being sustained by the proppant material.
The process of hydraulic fracturing is sometimes referred to as hydro-fracturing, or just fracking. The technique has become common in wellbore completions in North America, particularly for extended-length, horizontally-completed wells in shale gas, tight gas, tight oil, and coal seam gas formations.
Fracking is typically done prior to placing a well on-line for production. However, in some instances, a formation fracturing operation may be conducted as part of a stimulation procedure during the life of the well.
Fracking operations require large volumes of water. As fracking sites are often very remote, portable tanks may be used to provide the required amount of water on-site during fracking operations. There is a need to provide portable tanks that are easily transported to a fracking site and readily assembled at the site. The present application relates to a portable water tank which may be transported to and assembled at the site of a remote hydraulic fracturing operation.
So that the manner in which the present application can be better understood, certain illustrations and figures are appended hereto. It is to be noted, however, that the drawings illustrate only selected embodiments and elements of a portable tank and are therefore not to be considered limiting in scope for the portable tank as described herein may admit to other equally effective embodiments and applications.
The lower ring 112 also comprises a series of arcuate lower panels. These panels are also coupled together using the tensioning system 700 to form the lower level. Lower panels 106 and 108 are examples of laterally adjoining panels held together through the tensioning system 700.
Each of the panels 102, 104, 106, 108, etc. spans approximately 8 feet from top to bottom. Further, each of the panels 102, 104, 106, 108, etc. is approximately 31 feet in length. Of course, it is understood that other dimensions may be adopted depending on the volume of fracturing fluid to be held in the tank 100. The upper ring 110 sits atop and is secured to the lower ring 112 to form an assembled tank 100 with a height of approximately 16 feet.
Under one embodiment, both the upper ring 110 and the lower ring 112 comprises 14 panels. The respective panels of the upper 110 and lower 112 rings may be either aligned or offset. Under this embodiment, the assembled tank 100 provides a tank fill height of 16 feet with a tank diameter of approximately 138 feet. The upper 110 and the lower 112 ring panels comprise structural steel but may also comprise other material sufficiently strong to withstand burst and hoop forces applied against the ring panels and connecting elements when the tank 100 is filled with aqueous fluid. Such tank may be filled to hold approximately 1.79 million gallons of water or other liquid. Such large fluid volumes are increasingly necessary at well sites having horizontally-oriented wellbores in excess of 1,500 feet, or even in excess of 5,000 feet. Those of ordinary skill in the art will appreciate that extended-reach wellbores are completed in stages, with each stage involving the injection of many thousands of gallons of fluid to fracture incremental portions of the formation.
Alternative embodiments of the portable tank include variable upper panel, lower panel and assembled tank heights. As one example, upper 110 and lower 112 rings may each comprise 10 panels. Such panels may span approximately 8 feet in height from top to bottom and may be approximately 30 feet, 2 inches in length. Such embodiment results in a tank diameter of approximately 96 feet. As another example, upper 110 and lower 112 rings may each comprise 18 panels. Such panels may span approximately 8 feet in height from top to bottom and may be approximately 29 feet, 8 inches in length. Such embodiment results in a tank diameter of approximately 170 feet.
A jaw connector 210 secures the upper 202 panel to the lower panel 206. A bottom portion 260 of the jaw connector 210 is affixed to the lower panel 206 at reinforcement rib 244. In coupling the upper panel 202 with the lower panel 206, an upper portion 270 of the jaw connector 210 is placed upon the upper panel ledge 240. When the bolts of the jaw connector 210 are secured, the jaw connector 210 serves to bind the upper panel 202 to the lower panel 206. The jaw connector 210 may be used at one or multiple locations along the periphery of the upper-lower ring coupling as required to secure the upper panels to corresponding lower panels.
Referring again to
As already mentioned above, upper panels and lower panels shown in
Referring to
With reference to
Continuing with reference to
The portable tank assembly 100 as seen in
The portable tank is of course not limited to use at a well site. The portable tank may be used at other locations where there is a need to hold large volumes of water. As one example, the portable tanks may be transported to and assembled at flood locations to provide temporary storage of flood waters. The portable tanks may also be used at water recycling locations, e.g. at locations where large volumes of water previously used in fracking operations are recycled. Firefighting operations in remote locations may trigger a need for mobile and rapidly deployable water storage capabilities during firefighting operations. The portable tank components provide mobile and high capacity water storage capabilities and may be deployed at any location where there is an need to hold water in tanks or holding vessels.
A method for fabricating a water tank is also provided herein. In one aspect, the method first comprises removing a plurality of arcuate tank panels from the bed of a trailer. Each panel has a length A−B according to the formula:
A−B=(D×π)/n1
Each panel has a first end and a second opposing end. The first end of each panel is configured to interlock with the second end of an adjoining panel. Each panel further comprises a liner. The liner is affixed along an inner surface of each arcuate tank panel and has a first end and a second end. The first end of each liner resides intermediate the first and second ends of an associated tank panel, while the second end extends beyond the second end of the associated tank panel.
The method also includes interlocking adjoining tank panels to form a cylindrical container having an open top. The interlocking step may be performed by using the tensioning system described herein. The method further includes mechanically compressing adjoining tank sections so that adjoining tank panels further form a fluidically-sealed container.
In one aspect, A−B is at least 28 feet in length and at least 5 feet in height. In a preferred embodiment, the water tank comprises a first level of arcuate tank panels, with each panel having a length A−B, and a second level of arcuate tank panels residing on the second level of arcuate tank panels. Optionally, each panel in the second level of tank panels also has a length A−B. Alternatively, each panel in the second level of tank panels has a length C−D according to the formula:
C−D=(D×π)/n2
Under an embodiment, each panel fabricated from one or more of a metallic and polycarbonate material, and each liner is fabricated from one or more of a metallic and polycarbonate material.
Under an embodiment, the first end of each panel comprises a series of vertically disposed connectors, and the second end of each panel comprises a series of vertically disposed connectors configured to mate with the connectors at the first end of an adjoining panel.
Under an embodiment, at least some of the connectors at the first end of each panel and the mating connectors at the second end of each panel are (i) T-shaped, (ii) circular-shaped, or (iii) combinations thereof.
Under an embodiment, the second end of each panel comprises one or more guide plates extending transverse from an outer surface of the panel, each second end guide plate having a through-opening, the first end of each panel comprises one or more tension plates extending transverse from an outer surface of the panel.
Under an embodiment, the method further comprises running a bolt through the through-opening, wherein the mechanically compressing adjoining tank sections comprises rotating the bolt.
Under an embodiment, at least two of the connectors at the second end of each panel comprises a locking plate, each locking plate residing on an outer surface of an associated connector and providing a shoulder that contacts a mating connector on the first end of an adjoining panel.
Under an embodiment, the second end of each panel further comprises one or more locking wedge plates extending transverse from an outer surface of the panel and residing below the one or more tension plates at a first end of an interlocked panel.
Under an embodiment, the method comprises placing the one or more locking wedge plates in a dish residing beneath the one or more tension plates.
Under one embodiment, a water tank comprises a plurality of arcuate tank panels, each panel having a length A−B according to the formula:
A−B=(D×π)/n1
Under an embodiment each panel has a first end and a second opposing end, with the first end of each panel configured to interlock with the second end of an adjoining panel; each panel further comprises a liner, the liner affixed along an inner surface of each arcuate tank panel and having a first end and a second end, wherein the first end of each liner resides intermediate the first and second ends of an associated tank panel, and the second end extends beyond the second end of the associated tank panel; and the first end and the second opposing end of each panel including tensioning components configured to mechanically compress the interlocked adjoining panels to form a fluidically sealed cylindrical container having an open top.
Under an embodiment, the first end of each panel comprises a series of vertically disposed connectors, the second end of each panel comprises a series of vertically disposed connectors configured to mate with the connectors at the first end of an adjoining panel, wherein at least some of the connectors at the first end of each panel and the mating connectors at the second end of each panel are (i) T-shaped, (ii) circular-shaped, or (iii) combinations thereof.
Under an embodiment, the second end of each panel comprises one or more guide plates extending transverse from an outer surface of the panel, each second end guide plate having a through-opening. The first end of each panel comprises one or more tension plates extending transverse from an outer surface of the panel, wherein the one or more guide plates are configured to receive a bolt through the through opening, wherein the one or more tension plates are configured to oppose the bolt, wherein the tensioning components are operable to mechanically compress adjoining tank sections by rotating the bolt, the tensioning components including the one or more guide plates and the one or more tension plates.
Under an embodiment, at least two of the connectors at the second end of each panel comprises a locking plate, each locking plate residing on an outer surface of an associated connector and providing a shoulder that contacts a mating connector on the first end of an adjoining panel.
Under an embodiment, the second end of each panel further comprises one or more locking wedge plates extending transverse from an outer surface of the panel and residing below the one or more tension plates at a first end of an interlocked panel, wherein the one or more locking wedge plates reside within a dish of the one or more guide plates, the one or more locking wedges including a portion that resides between the first end and the second end connectors to maintain the mechanically compressed configuration of the interlocking adjoining panels.
It is understood that the portable tank of
This application claims the benefit of U.S. Application No. 61/879,067, filed Sep. 17, 2013, and which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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61879067 | Sep 2013 | US |