Not applicable.
1. Technical Field
The present invention is directed to portable chemical toilet recharge systems and methods and, more particularly, to a portable toilet chemical recharge system and method which includes a main conduit connected to a water source, a chemical conduit connected to a liquid chemical source, a water valve operative between and open and closed position interposed in the main conduit between the inflow and outflow ends thereof, a chemical pump interposed in the chemical conduit, the outflow end of the chemical conduit connecting to the main conduit downstream of the water valve, a chemical pump timer operatively connected to the chemical pump, a chemical flow control valve operatively connected to the chemical conduit downstream of the chemical pump for controlling flow of liquid chemicals there through, wherein the chemical pump timer and chemical flow control valve are cooperatively operative to control the flow of chemical through the chemical conduit and into the main conduit. After the water valve is placed in the open position for a pre-injection water flush period, the chemical pump timer initiates operation of the chemical pump and opens the chemical flow control valve for a predetermined liquid chemical injection period where liquid chemical flows through the chemical conduit into the main conduit to mix with the water in the main conduit. The chemical pump timer is operative to close the chemical flow control valve and disengage the chemical pump upon a predetermined amount of liquid chemical being added to the water flow through the main conduit. The water valve is operative in the closed position to stop the flow of water following a post-injection water flush period wherein water flows out of the main conduit.
2. Description of the Prior Art
The portable toilet industry generally requires a water and chemical recharging mixture to be used in the base of the portable toilet to control odor and prevent bacterial growth between servicing periods. There are many different types of chemicals which are used in connection with portable chemical toilets, but generally the chemicals are selected from concentrated solutions of formaldehyde, methanol, glycol, or magnesium chloride-based which can be quite toxic and potentially hazardous, but which are necessary in order to provide the level of bacterial control and odor masking required by the portable chemical toilet industry. In general, the recharge of a portable chemical toilet involves manually combining water and concentrated chemical in an appropriate receptacle, manually mixing the water and chemical, and then adding this chemical/water mixture to the portable chemical toilet. The clear disadvantage of such a process, however, is that it affords numerous opportunities for the concentrated chemical to contact the skin or eyes of the user, and, due to the toxic and concentrated nature of the chemicals, such contact with the skin and/or eyes can cause significant and possibly severe damage. There is therefore a need for a portable chemical toilet recharge system which will generally eliminate risks involved in servicing and recharging chemical toilets while simultaneously providing a simple and efficient system by which recharging may be performed.
Therefore, an object of the present invention is to provide an improved portable toilet chemical recharge system.
Another object of the present invention is to provide a portable toilet chemical recharge system which includes a manually operated water valve, a chemical pump, a chemical pump timer, and a chemical flow control valve which all cooperate to control and regulate chemical and water flow into a portable chemical toilet being recharged by operation of the present invention.
Another object of the present invention is to provide a portable toilet chemical recharge system in which the water valve is placed in the opened position to deliver pre-injection water for flushing of the main conduit, the chemical pump timer initiates operation of the chemical pump and chemical flow control valve for a predetermined liquid chemical injection period where liquid chemical flows through the chemical conduit into the main conduit and the water continues to flow after the chemical pump ceases operating to flush the remaining chemical out of the system.
Another object of the present invention is to provide a portable toilet chemical recharge system which is capable of being operated in a hands-free mode where the operator need not manually mix the concentrated chemicals with the water as the system will perform that operation for the user.
Finally, an object of the present invention is to provide a portable toilet chemical recharge system which is relatively simple and durable in construction and is safe, effective and efficient in use.
The present invention provides a portable toilet chemical recharge system and method including a water source and a main conduit in liquid transmission connection with the water source at the inflow end thereof, the main conduit including a first main conduit section and a second main conduit section. A water valve operable between an open and closed position interposed between the first and second main conduit sections of the main conduit operative in the open position to draw water from the water source through the first main conduit section and allow water to flow onwards through the second main conduit section. The second main conduit section may include an elbow joint 27 at the outflow end. A liquid chemical solution source is connected in liquid transmission connection with a chemical conduit which includes a first chemical conduit section and a second chemical conduit section, and a chemical pump is interposed between the first and second chemical conduit sections of the chemical conduit and is operative to draw liquid chemical from the liquid chemical solution source through the first chemical conduit section and force liquid chemical onwards through the second chemical conduit section. The second chemical conduit section is connected in liquid chemical solution transmission to the second main conduit section whereby liquid chemical is added to the water flowing through the second main conduit section. A chemical pump timer is operative to engage and disengage the chemical pump. Also, a chemical flow control valve is operatively connected to the second chemical conduit section for controlling flow of liquid chemical through the second chemical conduit section. Alternatively, the chemical flow control valve may be positioned in the bend of the elbow joint 27 of the second main conduit section. Finally, the chemical pump timer and the chemical flow control valve are cooperatively operative to control the flow of chemical through the chemical conduit and into the main conduit. After the water valve is placed in the open position for a pre-injection water flush period, the chemical pump timer initiates operation of the chemical pump and opening of the chemical flow control valve for a predetermined liquid chemical injection period wherein liquid chemical flows through the chemical conduit through the chemical flow control valve into the second main conduit section to mix with the water such that the resulting water/chemical mixture flows through the outflow end of the main conduit. The chemical pump timer is operative to close the chemical flow control valve and disengage the chemical pump upon a predetermined amount of liquid chemical being added to the water flow through the main conduit. The water valve is placed in the closed position following a post-injection water flush period during which water flows through the main conduit out of the outflow end of the main conduit.
The present invention as thus described provides many improvements over those recharging devices and systems found in the prior art. Also, because the present invention provides both a pre-injection water flush period and a post-injection water flush period, it is highly unlikely that the chemical will remain in the main conduit. Finally, because the system of the present invention combines the chemical with the water and delivers the desired water chemical mixture to a receptacle, such as a bucket, through the outflow end of the main conduit, it is believed that no special training or practice with the operation of the present invention will be necessary for a user to properly recharge a portable chemical toilet through use of the present invention. It is therefore seen that the present invention provides a substantial improvement over those devices and systems found in the prior art which attempt to perform a similar function.
The portable toilet chemical recharge system 10 of the present invention is shown in
Extending outwards from water reservoir 12 and in liquid transmission connection therewith is a main conduit 20 which, in one embodiment, would be a hose or tube which is connected to the water reservoir 12 via a valve 14 fitted on the inflow end 22 of main conduit 20, as shown best in
The chemical reservoir 18 is connected to the main pump housing 30 via a chemical conduit 26 which, in one embodiment, would be a tube or hose of narrower diameter than that used in connection with main conduit 20 and would generally be constructed of a chemically non-reactive material to ensure that the chemical being transferred between the chemical reservoir 18 and main pump housing 30 will not be accidentally released. For clarification purposes, the section of the chemical conduit 26 which extends between the chemical reservoir 18 and main pump housing 30 will be referred to as the first chemical conduit section 28.
The chemical conduit 26, specifically first chemical conduit section 28, feeds into the main pump housing 30 and proceeds to chemical pump 50 shown in
The second chemical conduit section 29 feeds out from the chemical pump 50 into a solenoid valve 56 which, in the preferred embodiment, would function to precisely control flow of the chemical solution through the chemical conduit 26 into the main conduit 20 at the point where the second chemical conduit section 29 of chemical conduit 26 connects with the second main conduit section 25 of main conduit 20 at the T-joint 58 adjacent solenoid valve 56. The resulting chemical/water mixture would then flow through the second main conduit section 25 of main conduit 20, as shown best in
It should be noted that it is preferred that fresh water be used in connection with the present invention. Furthermore, the chemical used in connection with the present invention would preferably be a formaldehyde, methanol, glycol, or magnesium chloride-based liquid solution which is designed to provide the level of bacterial control and odor masking required by the portable chemical toilet industry. The particular chemicals to be used in specific situations would be understood by one skilled in the art of portable chemical toilets, and therefore further discussion of the specific nature of the chemicals used in connection with the present invention is not necessary.
Operation of the chemical pump 50, and solenoid valve 56 is controlled by at least one timing device, specifically a chemical pump timer 80 which is in electronic information transmission connection with the chemical pump 50, and solenoid valve 56. In one embodiment, the chemical pump timer 80 would be an electronic timing device which functions as standard electronic timer. Any timers known in the art, such as mechanical or digital timers may be used in the practice of the invention. In this example, chemical pump timer 80 is connected to a power source 90 which, in one embodiment, would be a 12-volt battery or the like, as has been found that a 12-volt battery provides sufficient electrical power for functioning of the present invention. Of course, however, other sources of electrical power may be used in connection with the present invention so long as the proper operating voltages and amperages are provided to the various elements of the present invention to permit them to function as intended.
As shown best in
It should also be noted, however, that the chemical pump timer 80 is operatively connected to the solenoid valve 56, to control the opening and closing of solenoid valve 56 by operation of the chemical timer 80. Specifically, when the chemical pump timer 80 engages the chemical pump 50, it also opens solenoid valve 56 to permit chemical to flow through the chemical conduit 26, specifically through second chemical conduit section 29 towards and into the main conduit 20. When the chemical pump timer 80 shuts off the chemical pump 50, it simultaneously shuts the solenoid valve 56 thereby accurately controlling the amount of chemical being injected into the main conduit 20, specifically into the water flow within main conduit 20. The primary purpose for solenoid valve 56 is to completely prevent addition of chemical to the water flowing through main conduit 20 once the chemical pump timer 80 disengages the chemical pump 50, although it should be noted that other types of valves may be substituted for the solenoid valve 56 as described herein so long as the intended function of preventing unintended addition of chemical to the water flow is maintained.
In one embodiment, the portable toilet chemical recharge system 10 of the present invention would function in the following manner. The operator would initially set the adjustment dial 82 of the chemical pump timer 80 to the desired setting so that the appropriate and predetermined amount of chemical is added to water for the portable chemical toilet being recharged. For example, a standard setting for the chemical pump timer 80 would be to set the adjustment dial 82 such that approximately five ounces of chemical would be mixed with the water for putting into the portable chemical toilet being recharged. The portable toilet chemical recharge system 10 would them be turned on via power switch 88 which sends power to the chemical pump timer 80 found within the system, the power being fed from the power supply 90. This then energizes the chemical pump timer 80 immediately or soon after activation of the system.
The chemical pump timer 80 engages the chemical pump 50 and solenoid valve 56 to inject chemical from the chemical reservoir 18 through chemical conduit 26 into the main conduit 20 at the T-joint 58, in a predetermined liquid chemical injection amount. Depending on the flow rate of chemical pump 50, the injection period may be brief or somewhat extended so long as the intended injection of the preset amount determined by the adjustment dial 82 on chemical pump timer 80 is the amount which is actually injected into the main conduit 20. Once the chemical pump timer 80 times out, the chemical pump timer 80 sends a signal to chemical pump 50 and solenoid valve 56 which disengages chemical pump 50 and shuts solenoid valve 56 so that no more chemical may enter the chemical conduit 26 or main conduit 20. However, the user allows water to continue to flow, thus flushing the main conduit 20 for a post-injection water flush period. At this point, the water valve 42 is closed, thus stopping further flow of water. Reactivation of the system 10 occurs when the power switch 88 is turned off and then turned on again and the system 10 is once again ready to deliver the desired amount of water and chemical into a receptacle.
It should be noted that numerous additions, modifications and substitutions may be made to the portable toilet chemical recharge system 10 of the present invention which fall within the intended broad scope of the appended claims. For example, the size, shape, operational capabilities and functional characteristics of the elements of the present invention may be modified or changed so long as the intended function of the present invention is maintained, namely the facilitated recharging of chemical toilets. Also, it may be preferable to provide a mounting rack system 96 to support the various elements of the present invention in adjacent configuration as shown in
While specific embodiments have been shown and discussed, various modifications may of course be made, and the invention is not limited to the specific forms or arrangement of parts and steps described herein, except insofar as such limitations are included in the following claims. Further, it will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations. This is contemplated by and is within the scope of the claims.
This application is a Continuation-in-Part of U.S. patent application Ser. No. 11/657,994, filed on Jan. 25, 2007, which is incorporated in full herein, by reference.
Number | Date | Country | |
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Parent | 11657994 | Jan 2007 | US |
Child | 12290473 | US |