Field of the Invention
This disclosure relates generally to fluid storage tanks and, more particularly, to an oval-shaped, vertical fluid storage tank.
Description of Related Art
Portable fluid storage tanks used to store well fracturing fluids are well known in the art. Current pre-exiting storage tanks include trailer tanks and skidded tanks. The trailer tanks are sized, shaped, and oriented similar to the tank of a semi-tractor trailer and include a rear axle with wheels for transportation. These trailer tanks are typically transported to a worksite via a semi-tractor trailer and parked together with additional trailer tanks for storage of the worksite's fracturing fluids. The fracturing fluid is pumped from the trailer tanks and is used for the fracturing of the worksite. After the trailer tank has been depleted, the trailer tank is transported from the worksite back to a filling station to refill the tank. These trailer tanks are typically positioned in a horizontal direction relative to the ground of the worksite. One example of such a trailer tank is shown in U.S. Pat. No. 8,215,516 to Kaupp.
The pre-existing skid tanks are generally cylindrical with skids welded to a side surface of the tank. The skid tanks are transported to the worksite in a similar manner as trailer tanks. The skid tanks are loaded onto a trailer of a semi-tractor trailer and transported to the worksite. Upon delivering the skid tanks to the worksite, the skid tank is lifted into a vertical position using chains or cables pulled by winches or a suitable vehicle. The semi-tractor trailer may also include a mechanism for tipping the skid tank off of the trailer and into a vertical position. The pre-existing fluid storage tanks each have advantages and disadvantages for use at worksites. Trailer tanks typically have a low profile but require a large storage space area at the worksite due to the horizontal length of each trailer tank. Skid tanks typically require less room for storage at the worksite, but require additional handling and care for placing each skid tank in a vertical position. Further, extra equipment is usually needed to put the skid tank in a vertical position.
When fracturing a gas well in a shale formation, for example, a very large amount of fracturing fluid is necessary for performing the operation. Due to economic considerations, the well is typically fractured in a single, uninterrupted procedure. Equipment rental costs and labor costs are often increased if the fracturing procedure needs to be terminated due to a lack of fracturing fluid. Therefore, it is often necessary to ensure that the proper amount of fracturing fluid is provided at the worksite before starting the fracturing procedure. In situations where a lengthy and long fracture is necessary, a large volume of fracturing fluid is required. This in turn necessitates the use of a large number of fluid storage tanks to hold the requisite amount of fracturing fluid. It is therefore desirable to house the largest amount of fracturing fluid in the smallest area of worksite space possible.
There exists a current need for a fluid storage tank that occupies a small amount of area while providing a large amount of fracturing fluid. There also exists a need for a fluid storage tank that is easily transported to the worksite and easily arranged at the worksite.
It is therefore an object of this invention to provide a fluid storage tank that has a small footprint to provide a maximum amount of fluid storage at a worksite.
In one aspect, of the disclosure, a vertical fluid storage tank includes a body extending from a first end to a second end and including a substantially oval-shaped cross-section, a top wall connected to the first end of the body, a bottom wall connected to the second end of the body, at least one access opening positioned on the top wall configured for access to an interior cavity of the body, and at least one discharge valve connected to the body. The storage tank is configured to be arranged in at least two positions. The at least two positions include a first position in which the storage tank is arranged parallel to a surface and a second position in which the storage tank is arranged perpendicular to the surface.
A walkway may be positioned in the interior cavity of the body. A ladder may be connected to the top wall of the body. At least one stiffening ring may be positioned in the interior cavity of the body. At least one tension member may be positioned in the interior cavity of the body. At least one compression member may be positioned in the interior cavity of the body. A fluid indicator may be provided including a first end attached to an exterior surface of the body and a second end inserted into the interior cavity of the body. The fluid indicator may be configured to measure a volume of fluid that may be stored in the body. A fluid circulating arrangement may be provided in the interior cavity of the body and may include a main supply member, an inlet member in fluid communication with the main supply member, and at least one discharge member in fluid communication with the main supply member. The fluid circulating arrangement is configured to circulate fluid within the fluid storage tank. The at least one discharge member may include at least two discharge members spaced along a longitudinal length of the main supply member. The at least two discharge members may be positioned at an angle from one another on the main supply member. Fluid may be drawn out of the fluid storage tank using an external pump and the same fluid may be supplied to the inlet member of the fluid circulating arrangement using the external pump.
According to another aspect of the disclosure, a vertical fluid storage tank arrangement may include a body extending from a first end to a second end and including a substantially oval-shaped cross-section, a top wall connected to the first end of the body, a bottom wall connected to the second end of the body, and a frame member connected to an exterior surface of the body. The storage tank may be configured to be arranged in at least two positions. The at least two positions may include a first position in which the storage tank is arranged parallel to a surface and a second position in which the storage tank is arranged perpendicular to the surface.
The frame member may include a ladder extending in a longitudinal direction relative to the body. The frame member may include a walkway extending across the top wall of the storage tank. A walkway may be positioned in the interior cavity of the body. The frame member may be substantially L-shaped including a first portion that extends along the longitudinal length of the body and a second portion that extends along the top wall of the storage tank.
In another aspect of the disclosure, a fluid circulating arrangement for a fluid storage tank includes a main supply member, an inlet member in fluid communication with the main supply member, and at least one discharge member in fluid communication with the main supply member. The fluid circulating arrangement may be configured to circulate fluid within the fluid storage tank. The at least one discharge member may include at least two discharge members spaced along a longitudinal length of the main supply member. The at least two discharge members may be positioned at an angle from one another on the main supply member. Fluid may be drawn out of the fluid storage tank using an external pump and the same fluid may be supplied to the inlet member using the external pump.
Further details and advantages will be understood from the following detailed description read in conjunction with the accompanying drawings.
For purposes of the description hereinafter, spatial orientation terms, as used, shall relate to the referenced aspect as it is oriented in the accompanying drawings, figures, or otherwise described in the following detailed description. However, it is to be understood that the aspects described hereinafter may assume many alternative variations and configurations. It is also to be understood that the specific components, devices, features, and operational sequences illustrated in the accompanying drawings, figures, or otherwise described herein are simply exemplary and should not be considered as limiting.
Referring to
The body 4 has a substantially oval cross-sectional shape. By using an oval shape for the cross-section of the body 4, the footprint or amount of space occupied by an end 5a, 5b of the body 4 is greatly reduced. As shown in
With continuing reference to
As shown in
As shown in
In one aspect, another ladder 24 may be positioned on the top wall 6 of the fluid storage tank 2. The ladder 24 may be fastened to, welded to, or formed integral with the top wall 6. When the fluid storage tank 2 is arranged in the first horizontal position, the ladder 24 allows for an individual to climb up the surface of the top wall 6 and open/close the access opening 18. When in the first horizontal position, the ladder 24 extends from a bottom portion of the top wall 6 to a bottom portion of the access opening 18. A hatch opening 26 may be positioned on the top wall 6 of the fluid storage tank 2. In one aspect, the hatch opening 26 may be positioned adjacent to the ladder 24. The hatch opening 26 may be what is commonly known as a “thief” hatch, which is configured to provide pressure and vacuum relief within the fluid storage tank 2. As shown in
As shown in
As shown in
With reference to
With continuing reference to
A plurality of tension members 40 may be positioned within the interior cavity 21 of the body 4 to provide added support to the body 4 when the fluid storage tank 2 is filled with fluid. When the fluid storage tank 2 is arranged in the second vertical position, the tension members 40 extend from one side of the body 4 to an opposing second side of the body 4 and are positioned in a parallel plane to the longitudinal axis of the body 4. The tension members 40 may be evenly spaced along the longitudinal length of the body 4 or may be provided in groups according to the specific areas of the body 4 that experience the greatest amount of forces. The tension members 40 may be attached to an inner surface of the body 4. The tension members 40 are configured to counteract the outward forces exerted by the fluid on the body 4 of the fluid storage tank 2. The walkway 36 may be attached to or rest on the tension members 40 in the interior cavity 21 of the body 4. It is also contemplated that the tension members 40 may not be included in the body 4 of the fluid storage tank 2. The fluid storage tank 2 may be provided with the requisite strength to withstand the forces described above without the assistance of the tension members 40.
A plurality of compression members 42 may also be positioned in the interior cavity 21 of the body 4. When the fluid storage tank 2 is arranged in the first horizontal position, the compression members 42 extend from a top portion of the body 4 to an opposing bottom portion of the body 4 and are positioned perpendicular to the longitudinal axis of the body 4. The compression members 42 may be provided evenly along the longitudinal length of the body 4 or may be provided in groups according to the specific areas of the body 4 that experience the greatest amount of forces. The compression members 42 may be attached to an inner surface of the body 4. The compression members 42 are configured to counteract inward forces exerted by the body 4 resting on the ground or worksite surface. In one aspect, the tension members 40 and the compression members 42 may be stiff, rigid beams that are configured to withstand large amounts of pressure. In one aspect, the tension members 40 and the compression members 42 may be comprised of steel or any similar metallic material that is resistant to rusting. It is also contemplated that the compression members 42 may not be included in the body 4 of the fluid storage tank 2. The fluid storage tank 2 may be provided with the requisite strength to withstand the forces described above without the assistance of the compression members 42.
Referring again to
With reference to
As shown in
During use of the fluid circulating arrangement 50, fluid from the interior cavity 21 of the fluid storage tank 2 is drawn out of the interior cavity 21 via a discharge valve 30a. An external pump 64 may draw the fluid out through the discharge valve 30a and pump the fluid back into the fluid circulating arrangement 50 via inlet valve 56. The fluid is directed through the inlet member 52 and into the main supply member 58. Once the fluid is directed into the main supply member 58, the fluid is directed to the individual discharge members 60. Subsequently, the fluid is discharged from the nozzles 62 of the discharge members 60 to circulate the fluid stored in the fluid storage tank 2. Based on the angled arrangement of the discharge members 60, the discharged fluid may create a swirling effect within the fluid storage tank 2 so as to keep the stored fluid in constant motion. This swirling effect may cause the stored fluid to circulate in a substantially circular path around the interior cavity 21 of the body 4. By continually circulating the stored fluid, the fluid is prevented from drying out or settling, which is undesirable for situations in which the fluid is mud or slurry that is easily capable of drying out within the fluid storage tank 2.
While aspects of a fluid storage tank 2 are shown in the accompanying figures and described hereinabove in detail, other aspects will be apparent to, and readily made by, those skilled in the art without departing from the scope and spirit of the invention. Accordingly, the foregoing description is intended to be illustrative rather than restrictive. The invention described hereinabove is defined by the appended claims and all changes to the invention that fall within the meaning and the range of equivalency of the claims are to be embraced within their scope.
This application claims the benefit of U.S. Provisional Patent Application No. 61/989,236, filed May 6, 2014, the disclosure of which is incorporated herein by reference in its entirety.
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Number | Date | Country | |
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