This application claims the benefit of Japanese Patent Application No. 2011-263974, filed on Dec. 1, 2011, the entire contents of which are incorporated herein by reference.
1. Technical Field
The present invention relates to a portable working machine including a control rod, a power source at one end of the control rod, and a working part at the other end of the control rod. The control rod can be split into two or more parts in the longitudinal direction.
2. Related Art
A portable working machine such as a brush cutter has been known to have a control rod that can be split into two or more split rods, as disclosed in Japanese Utility Model Registration No. 3123389, for example.
In the working machines, the split rods are connected to one another with a pin as described in the above-mentioned document or with a fasten member. When a pin is used to connect the split rods, a pin insertion clearance is required around the pin and so forth, and thus these sprit rods cannot be fixedly connected to one another. As a result, when the working machine is in use as being held by one split rod in the power source side, the other split rod in the working part side is likely to swing to the one split rod. When a fasten member is used to connect the split rods, the split rods can be fixedly connected. However, a wrench for tightening the fasten member is required and so forth. When a pin is used, the wrench is not needed. It is a bother to bring the wrench to fasten or to loosen the fasten member.
As described above, a portable working machine is required, when a rod is split in two or more split rods, to make operations easier to connect and separate the split rods and to connect the split rods fixedly.
Accordingly, it is an object of the present invention is to provide a portable working machine. A first aspect of the present invention is to provide a portable working machine comprising: a control rod that can be split into two or more sprit rods in a longitudinal direction; a power source provided at one end of the control rod; and a working part provided at the other end of the control rod, wherein: the two or more sprit rods are fixedly connected to one another by tightening a fasten member provided in a connecting part using a lever; the fasten member is combined with the lever; and the lever is located at a position along with the control rod when the fasten member is tightened with the lever.
According to the present invention, the lever may have an arch shape bended in the opposite side to a turning direction of the lever for tightening the fasten member.
According to the present invention, the fasten member and the lever may be formed individually, include concave-convex shapes respectively, and be combined with one another by engaging the concave-convex shapes; each of the concave-convex shapes may have rotationally symmetric shapes based on corresponding polygon shapes; and the number of vertices in the concave-convex shape of the fasten member may be different from the number of vertices in the concave-convex shape of the lever.
According to the present invention, the fasten member may include a convex portion; the lever may include an insertion hole into which the convex portion of the fasten member is inserted; the fasten member may be combined with the lever when the convex portion of the fasten member is inserted into the insertion hole; the two or more split rods may be fixedly connected to one another by tightening the fasten member with the lever; and the lever may be made of a resin material, include the insertion hole at one end, and have a metallic catch part which engages with the convex portion of the fasten member in the insertion hole.
According to the present invention, the fasten member may include: a nut configured to engage with the lever; and an elastic member placed to contact an inner surface of the insertion hole and an outer surface of the nut.
According to the present invention, the metallic catch part may be inserted and fixed in the insertion hole of the lever; an elastic member may be inserted in the insertion hole to press and hold the metallic catch part in the insertion hole; and the elastic member may approach to the connecting part when the fasten member is tightened with the lever.
According to the present invention, the fasten member may include a right-hand thread bolt disposed in an intersect direction to a longitudinal direction of the control rod and a nut; the lever may be combined with the fasten member and is located at a right bottom side of the control rod in a usage state of the portable working machine in which the working part is in the right and forward direction of the user; and a grip portion of the lever may be in the direction facing to the power source side when the fasten member is tightened with the lever.
According to the present invention, the fasten member may include a right-hand thread bolt disposed in an intersect direction to a longitudinal direction of the control rod and a nut; the lever may be combined with the fasten member and is located at an upper left side of the control rod in a usage state of the portable working machine in which the working part is in the right and forward direction of the user; and a grip portion of the lever may be in the direction facing to the power source side when the fasten member is tightened with the lever.
With the present invention, two or more split rods can be fixedly connected to one another by tightening the fasten member with the lever provided in the connecting part. Therefore, it is possible to improve operations in connecting or separating of the split rods. In addition, with the present invention, when two or more split rods are fixedly connected to one another by tightening the fasten member with the lever, the lever is in a position along with the control rod. In the fastened state, the lever combined with the fasten member does not protrude in an different outward direction to the longitudinal direction of the control rod. Therefore the lever is not likely to disturb the work with the portable working machine. The user can hold the lever with the connecting part of the control rod by a hand. The lever does not disturb the work. The user holds the rod during the work and may easily prevent the lever from loosening during the work.
In addition to these, a hanger 6, a handle 7 and so forth are mounted to the control rod 2.
By the way, the control rod 2 of the brush cutter 1 shown in
When the control rod 2 is configured to be split, it may be preferred to take into account for the configuration 1) to be easy to connect and separate the rods; 2) to fixedly connect the front split rod 11 and the rear split rod 12 to each other; and 3) to reduce the drive power loss by the connection of separated drive shafts. In addition, in order the front split rod 11 and the rear split rod 12 to be connected detachably to one another, a lever 26 is preferred to be used to tighten or loosened connecting parts such as a nut 23 and a bolt 24 for the connection. However, in a case where the lever 26 is made of resin, an engaging portion 52 of the lever 26 is deformed due to excessive or repeatable tightening and so on, and therefore it may not be possible to tighten or loosen the bolt 23 and nut 24 by the resin lever 26 over a long period of time. In another case where the lever 26 is made of a high-strength material (metallic material) such as zinc and aluminum, the longtime operation seems to be realized. However, when all of the bolt 23, the nut 24 and the lever 26 are made of metal, they are required to fit loosely one another. Because of the required clearances between the parts, the engaging portion 52 becomes worn by the continuous vibration during the work and so forth. Consequently, it may not be realized to tighten or loosen the bolt 23 and nut 24 over a long period of time with metal lever 26.
The connecting pipe 21 is molded with aluminum material to form into a cylindrical pipe shape, for example. The front split rod 11 and the rear split rod 12 are inserted into insides of the cylindrical shaped of the connecting pipe 21 from its both ends respectively. In the both ends of the connecting pipe 21, slits 31 and 32 are formed respectively along with the longitudinal direction of the connecting pipe 21. In addition, on the outer periphery of the connecting pipe 21, a pair of screwing portions 33 and a pair of screwing portions 34 are formed. The slit 31 is located between the pair of screwing portions 33. The slit 32 is located between the pair of screwing portions 34. In each of the pair of screwing portions 33 and 34, through-holes 35 are formed in the intersecting direction to the longitudinal direction of the connecting pipe 21. The bolts 23 are inserted into the through-holes 35 in each pair of the screwing portions 33 and 34 respectively, and the slits 31 and 32 are located between each pair of the screwing portions 33 and 34. The bolts 23 penetrate the through-holes 35 as to form protruding portions. The nuts 23 are fit on the protruding portions. The bolt 23 is screwed into the nut 24 and tightened, and therefore the connecting pipe 21 securely holds the inserted split rod (for example, the front split rod 11) therein. With the fasten construction, the connecting pipe 21 is fastened on the inserted rod. The front split rod 11 and the rear split rod 12 are inserted into the connecting pipe 21 from the both ends thereof respectively, and are connected to each other by the connecting pipe 21.
The bolt 23 and the nut 24 are made of metal or alloy, and have right-handed double thread screws, for example. The bolt 23 and the nut 24 may have left-handed screws or single thread screws. Here, a double thread screws moves longer in the screw axis direction than a single thread screws when the nut 24 turns around the bolt 23. With the double thread screw, the screw is able to be tightened and to be released even when the turning angle of the lever 26 is limited to about 270 degrees, as described later. In the washer 22, the tip of the bolt 23 is inserted. The washers 22 are sandwiched between the nuts 24 and the screwing portions 33 and 34 of the connecting pipe 21, respectively.
The nut 24 has an approximately regular hexagon outer shape which functions as a convex portion 41. A screw hole is formed at the center of the approximately regular hexagonal convex portion 41. The bolt 23 is inserted into the screw hole. On the outer periphery of the nut 24, a slit 42 is formed to be fitted in the ring stopper 27. Here, the nut 24 may have a structure in which both an approximately regular hexagonal convex portion 41 without the screw hole and a screw portion including a screw hole for the bolt 23 are arranged and combined in the axis direction of the screw hole.
Within the insertion hole 53 of the lever 26, one axis side potion 55 next to the inside direction of the catch part 54, the potion 55 is located on the right side of the catch part 54 in
As shown in
Next, connection and separation of the front split rod 11 and the rear split rod 12 will be explained with reference to
As shown in
To connect the front split rod 11 and the rear split rod 12 each other, the front split rod 11 is inserted into the connecting part 13 as shown in
In the state in which the front split rod 11 is fully inserted into the connecting part 13, the locking pin 61 is biased by the spring member 62 and engages with the engaging hole 64 of the connecting part 13. The locking pin 61 defines the inserted position of the front split rod 11. The front split rod 11 is connected to the connecting part 13. The front split rod 11 and the rear split rod 12 are connected by the connecting part 13. In addition, a front drive shaft 71 provided inside of the front split rod 11 and a back drive shaft 72 provided inside of the rear split rod 12 are connected to each other in the connecting part 13. These front drive shaft 71 and back drive shaft 72 constitute a drive shaft to transmit the driving force of the engine 3 to the cutting blade (tool 4).
After the front split rod 11 is inserted into the connecting part 13 until the locking pin 61 engages with the engaging hole 64, the lever 26 standing from the control rod 2 is turned. The lever 26 is able to be turned as to be in the tightening position along with the control rod 2. By the operation, the nut 24 combined with the lever 26 is tightened. The nut 24 provided in the connecting part 13 is tightened, and then the connecting part 13 is fastened on the front split rod 11 inserted into the connecting part 13. The front split rod 11 inserted into the connecting part 13 is tightly fastened so as not to swing to the rear split rod 12 and the connected part 13 in use. With above connecting operations, the front split rod 11 is connected to the rear split rod 12 by the connecting part 13.
To separate the front split rod 11 and the rear split rod 12, the user M performs inverse operations to the above described operation. To be more specific, the lever 26 is turned from the parallel position with the control rod 2 to the stand position from the control rod 2. Next, the release button 65 is being pushed downwardly and then the front split rod 11 is able to be pulled out from the connecting part 13. When the release button 65 is pushed, the locking pin 61 is pressed into the front split rod 11 and therefore detached from the engaging hole 64. When the release button 65 is pushed, the front split rod 11 is able to be drawn from the connecting part 13. With the above operations, the front split rod 11 is able to be detached from the connecting part 13, and the front split rod 11 and the rear split rod 12 are able to be separated from each other.
As described above, with the present embodiment, two split rods, the front split rod 11 and the rear split rod 12 may be fixedly connected to each other when the nut 24 is tightened with the lever 26 in the connecting part 13. Therefore, the connecting operation and the separating operation of the split rods are easy and effective. In addition, with the present embodiment, the lever 26 combined with the nut 24 is in a position along with the control rod 2 when the two split rods 11 and 12 are fixedly connected to each other and the lever 26 is turned as to tightening the nut 24. Accordingly, in the tightened state, the lever 26 combined with the nut 24 does not protrude in the different outward direction to the extending direction of the control rod 2, and therefore does not disturb the work. As the user M is able to hold the lever 26 with the connecting part 13 by a hand, the user M is able to work as holding the rod 2 and then easily prevent the lever 26 to turning during the work. In addition, the control rod 2 can be split into two parts, the front split rod 11 and the rear split rod 12 in the longitudinal direction. Therefore, it is possible to divide the brush cutter 1 as to reduce the size thereof. The portability and mobility of the brush cutter 1 are improved.
Moreover, with the present embodiment, as shown in
In addition, with the present embodiment, the nut 24 and the lever 26 as the fasten member are formed separately and combined with each other by engaging their concave-convex shapes each other. Moreover, the outer shape of the nut 24 or the convex portion 41 is a regular hexagon, and the inner shape of the insertion hole 53 of the lever 26 is like a star with twelve vertices, which is obtained as an outline shape by two regular hexagons being overlapped and shifted by 30 degrees from each other. That is, the number of vertices of the concave-convex shape of the nut 24 is different from a number of vertices of the concave-convex shape of the insertion hole 53 of the lever 26. In addition, each of the concave-convex shapes includes a polygon which is rotationally symmetric. Therefore, the engage angle of the lever 26 to the nut 24 is adjustable finely, for example in units of 30 degrees. The engage angle of the lever 26 may be adjusted in a position where the lever 26 is along with the control rod 2 as shown in
In addition, with the present embodiment, the lever 26 has the insertion hole 53 and the convex portion 41 of the nut 24 is inserted into the insertion hole 53. The nut 4 is combined with the lever 26 when the convex portion 41 of the nut 24 is inserted into the insertion hole 53. Therefore, by tightening the nut 24 with the lever 26, two divided split rods 11 and 12 are fixedly connected to each other. Moreover, the lever 26 has the metallic catch part 54 in the insertion hole 53 and the metallic catch part 54 engages with the convex portion 41 of the nut 24. Therefore, the engaging portion of the resin lever 26 with the nut 24 is not likely to be damaged in the long time usage, even when the lever 26 is made of resin to reduce its weight. The engaging portion of the resin lever 26 with the nut 24 is not likely to be damaged, even when the nut 4 is loosely fitted into the insertion hole 53 of the lever 26. The engaging portion of the resin lever 26 with the nut 24 is not likely to be damaged, even when a strong force is applied to the lever 26.
With the present embodiment, the O-ring 25 as an elastic member is provided in the insertion hole 53 of the lever 26. The O-ring 25 spreads and contacts the outer surface of the nut 24 and the inner surface of the insertion hole 53. Therefore, the insertion clearance between the nut 24 and the insertion hole 53 of the lever 26 can be filled with the spreading O-ring 25 even when the nut 24 and the insertion hole 53 are loosely fitted. By the configuration, the lever 26 is able to be prevented from shaking and rattling to the nut 24. Both of the nut 24 and the catch part 54 of the lever 26 are made of metal, and the nut 24 is loosely fitted into the catch part 54. Under this configuration, the lever 26 is fixedly held in the connecting part 13 by the spreading O-ring 25 even when the lever 26 is moved or shaken to the nut 24 by vibration and so forth. The metal catch part 54 of the lever 26 and the nut 24 are prevented from damaging, for example, abrading or wearing by the vibration in use.
Here, the spread O-ring 25 may only approach to the side surface of the connecting part 13 instead of being sandwiched between the nut 24 and the side surface of the connecting part 13 when the nut 24 is fastened by the lever 26. Even in the approaching state, the O-ring 25 as an elastic member is not likely to drop from the position between the lever 26 and the connecting part 13.
Meanwhile, another configuration is possible where the separated metal catch part 54 is inserted into the insertion hole 53 of the lever 26, and then the O-ring 25 is also inserted into the insertion hole 53 to hold the separated catch part 54 in the insertion hole 53. With this configuration, the O-ring 25 as an elastic member is inserted into the insertion hole 53 as to overlap to the catch part 54, and therefore the separated catch plate 54 is able to be pressed and fixed in the insertion hole 53 of the lever 26. In addition, in a tightening state where the nut 24 is tightened by the lever 26, the O-ring 25 is squashed as to be sandwiched between the side surface of the connecting part 13 and the metal catch part 54 and then the lever 26 is kept in a stable position to the connecting part 13 by the frictional forces with the O-ring 25.
In addition, with the present embodiment, in the usage state in
As described above, with the blush cutter 1 according to the present embodiment, the metal catch part 54 and the O-ring 25 as an elastic member are provided in the lever 26 as the fasten member and then the engaging portion 52 of the lever 26 may be prevented from wearing or deforming. With the present embodiment, it is possible to solve the problems associated with the split-type control rod 2. The portability, mobility and workability of the brush cutter 1 are improved and the brush cutter 1 endures in the long term usage.
Above embodiment is an preferred embodiment of the present invention. The present invention is not limited by the above embodiment. Embodiments of the present invention are able to modified or alternated from the above embodiment within the gist of the invention. With the above-described embodiment, the nut 24 as a fasten member is inserted into the insertion hole 53 of the lever 26. For example, the bolt 23 as a fasten member may be inserted into the insertion hole 53 of the lever 26 instead of the nut 24. An elastic member is not limited to the O-ring 25. The elastic member may be integrally formed by injection molding of the resin lever 26 with the metallic catch part 54. However, as described in the above-mentioned embodiment, by separating the elastic member from the lever 26 and using the O-ring 25 as the elastic member, the structure of the engaging portion 52 is able to be simplified and the cost is reduced.
In the modified embodiment of the blush cutter 1, the lever 26 is positioned in the upper and left side of the control rod 2. Therefore, the control rod 2 is located at the right side of the user M, the user M operates and pulls down the lever 26 in near side and then the nut 24 is tightened with the lever 26 during the work. The user M can easily tighten the nut 24 with the lever 26 to prevent the nut 24 from being loosen during the work just by gripping the lever 26 with the control rod 2. In addition, in the tightening state of the lever 26, the gravity applied to the lever 26 functions along with the tightening direction of the lever 26. Even when the lever 26 is turned to be loosening by the vibration during the work and so forth, the weight of the lever 26 functions as a force to tighten the lever 26. By the function, the lever 26 is not likely to be loose by the vibration and so forth.
Number | Date | Country | Kind |
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2011-263974 | Dec 2011 | JP | national |