This invention relates to a method and apparatus for connecting a header or beam to a panel or support to form a lateral force resisting system, typically known as a portal frame, in a building.
All structures must be designed to resist lateral forces. Lateral forces on buildings are typically produced by wind loading and seismic forces. Building components that resist lateral forces are called lateral force resisting systems. Lateral forces imposed on a structure create moment forces at the joints or connections between the vertically and horizontally disposed members of the system. These moment forces at the joints between the horizontal and vertical members are particularly pronounced in what are called portal frames. A portal frame is a lateral force resisting system where a header or beam spans an opening and is supported on either side by uprights. When the design of the building calls for a large opening in the exterior wall of a building that must be spanned by a long header or beam, such as at a garage opening, these moment forces are particularly pronounced. Designing sufficiently strong portal frames can be particularly difficult in this situation because the uprights or walls that support the header for a garage return must typically be very narrow due to space considerations.
Currently, the International Residential Code and the prescriptive portion of the International Building Code prescribe a minimum width for at least one upright of certain portal frames, if the frame is not designed by an engineer. The braced wall panel or upright of the portal frame must be at least 16 inches wide.
The present invention provides an improved portal frame that can meet the necessary lateral loading requirements with a braced wall panel or upright that is less than 16 inches wide.
It is an object of the present invention to attach a horizontally disposed member to vertically disposed member in a manner that provides a strong lap joint between the members that can carry large moment forces even though the vertical member is relatively narrow, preferably the lap joint is a half-lap type joint. In the preferred embodiment of the invention, the vertical member is only a nominal 10 to 12 inches wide, and both the vertical and horizontal members are nominal 3 inches deep. The thin depths of the horizontal and vertical members in the wall make it easy to place the invention in a standard wall and be able to provide insulating materials and typical external coverings. It is a further object of the present invention to create a strong portal frame that is easily and inexpensively formed as it is made from readily available building materials and components.
The lateral force resistance system of the present invention is provided in a building where a large opening is to be provided in the side of the building. The lateral force resistance system has a foundation which is the foundation for the building which supports and anchors the other members of the lateral resistance system. The lateral force resistance system has a supported structural member that spans the opening in the building. The supported structural member has an elongated axis with a first connection end and a second connection end disposed oppositely along the elongated axis from the first connection end. The supported structural member is operatively connected to the foundation. The supported structural member is directly connected to a supporting member by fasteners and the supporting structural member is connected to the foundation by anchors. The supporting structural member also has an elongated axis with an upper connection end and a lower basal end disposed oppositely along the elongated axis from the upper connection end. The supporting structural member is operatively connected to both the supported structural member and the foundation. The elongated, supported structural member and the elongated, supporting structural member are in direct connection with each other at the first connection end of the supported structural member and the upper connection end of the supporting structural member. The elongated axes of the supported and the supporting structural members are disposed non-parallel to each other. The supported structural member and the supporting structural member form a first side or portion of a portal frame that borders the opening in a building. The portal frame has a longitudinal axis that runs parallel to the gravitational forces exerted on the portal frame and a lateral axis orthogonal to the longitudinal axis. The lateral axis of the portal frame is in general alignment with the elongated axis of the supported structural member. The portal frame also has a depth axis orthogonal to both the lateral and longitudinal axes. The portal frame has a lateral width along the lateral axis, a longitudinal height along the longitudinal axis, and a depth along the depth axis, with the lateral width and the longitudinal height of the portal frame being much greater than the depth of the portal frame. The first connection end of the supported structural member is formed with a lapping surface that is not orthogonal to the longitudinal axis of the portal frame, and the first connection end of the supported structural member is formed with an abutment surface that is not parallel to the lateral axis of the portal frame. The supporting structural member has a lateral width along the lateral axis of the portal frame and a longitudinal height along the longitudinal axis of the portal frame, and the supporting structural member is formed with a lateral load resisting member formed from a single piece member that spans the lateral width and extends the longitudinal height, and the upper connection end of the supporting structural member is formed with a lapping surface that is not orthogonal to the longitudinal axis of the portal frame, and the upper connection end of the supporting structural members is formed with an abutment surface that is not parallel to the lateral axis of the portal frame and the lapping surface of the supporting structural member and the abutment surface of the supporting structural member are both formed on the lateral load resisting member. The lapping surface of the supported structural member and the lapping surface of the supporting structural member correspond such that the lapping surfaces are disposed adjacent to each other, and the abutment surface of the supported structural member and the abutment surface of the supporting structural member correspond such that the abutment surfaces are disposed adjacent to each other.
In the present invention, the supporting structural member can have an inner lateral side and an outer lateral side with the supported structural member extending from the supporting structural member at the inner lateral side and beginning to overlap with the supporting structural member at the inner lateral side, and the abutment surface of the supporting structural member can be disposed at the inner lateral side of the supporting structural member.
In the present invention, the lateral load resisting member can be directly anchored to the foundation at two separate points disposed laterally from each other along the lateral axis of the portal frame.
In the present invention, the lateral load resisting member can be formed with an inner side surface with the supported structural member extending from the lateral load resisting member at the inner side surface. The lateral load resisting member can also be formed such that the lateral width of the lateral load resisting member of the supporting structural member is greater than the depth of the portal frame, and the abutment surface of the supporting structural member is formed on the inner side surface of the lateral load resisting member.
In the present invention, the lapping surfaces of the supporting structural member and the supported structural member can be parallel, planar surfaces.
In the present invention, the abutment surfaces of the supporting structural member and the supported structural member can be parallel, planar surfaces.
In the present invention, the supporting structural member can have an inner lateral side and an outer lateral side with the supported structural member extending from the supporting structural member at the inner lateral side and beginning to overlap with the supporting structural member at the inner lateral side. A portion of the supported structural member does not extend past the inner lateral side of the supporting structural member, and the portion of the supported structural member that does not extend past the inner lateral side of the supporting structural member is connected to the supporting structural member with a strap.
In the present invention, the supported structural member can have a lower longitudinal side and an upper longitudinal side with the supporting structural member extending from the supported structural member at the lower longitudinal side and beginning to overlap with the supported structural member at the lower longitudinal side. A portion of the supporting structural member does not extend past the lower longitudinal side of the supported structural member, and the portion of the supporting structural member that does not extend past the lower longitudinal side of the supported structural member is connected to the supported structural member with a strap.
In the present invention, the supporting structural member can be formed from a plurality of elongated framing members joined together forming first and second layers of members of equal depth and overlying each other, and the supported structural member can be formed from a plurality of elongated framing members joined together forming first and second layers of members of equal depth and overlying each other. The first layer of the supported structural member can extend past the second layer at the connection where the supported structural member and the supporting structural member intersect, and the first layer of the supporting structural member can extend past the second layer at the connection where the supported structural member and the supporting structural member intersect.
In the present invention, the supported structural member and the supporting structural member can be joined by fasteners that are driven through the lapping surfaces of the supported structural member and the supporting structural member. The fasteners driven through the lapping surfaces of the supported structural member and the supporting structural member can be spaced from each other to form a substantially rectangular array.
As shown in
The supported structural member 50, also commonly called a header, of the lateral force resistance system 1 has an elongated axis 51. At one end of the elongated axis 51, the supported structural member 50 is formed with a first connection end 52. At the other end of the elongated axis 51 the supported structural member 50 is formed with a second connection end 53. The first and second connection ends 52 and 53 are disposed oppositely from each other along the elongated axis 51. As shown in
The supporting structural member 10, often commonly called an upright or braced panel, of the lateral force resistance system 1 has an elongated axis 11. At one end of the elongated axis 11, the supporting structural member 10 is formed with an upper connection end 12. At the other end of the elongated axis 11 the supported structural member 50 is formed with a lower basal connection end 13. The first and second connection ends 12 and 13 are disposed oppositely from each other along the elongated axis 11. As is typical, the elongated axis 11 of the supporting structural member 10 is in alignment with the gravitational force 4 exerted on the building 2
As shown in
As shown in
As best shown in
As is best shown in
As is best shown in
As is best shown in
As is best shown in
As is best shown in
As is best shown in
As best shown in
As best shown in
As best shown in
As best shown in
The preferred lateral load resisting member 20 is a nominal 2×12 member made from Douglas Fir or Laminated Veneer Lumber. A nominal 2×10 member can also be used. The lateral load resisting member 20 makes up the first layer 35 of the supporting structural member 10. As shown in
The supported structural member 50 is preferably made of two nominal 2×12 members made from Douglas Fir or Laminated Veneer Lumber connected to each other along their length with spaced screw fasteners 8 or nails, preferably 10 penny nails spaced 16 inches on center along the lateral axis 51 near the top and bottom of the structural supported member 50.
The portal frame connection between a supported structural member 50 and a supporting structural member 10 is formed as follows. The supporting structural member 10 is built up by connecting the posts 27 or other member to the lateral load resisting member 20 with the posts 27 or other member creating the aligned support surface 16 and the lateral load resisting member extending past the aligned support surface 16 to create the lapping surface 14. Similarly, the members of the supported structural member 50 are connected to each other with one of the members extending past the other to create an abutment surface 55 and a lapping surface 54. The supporting structural member 10 is then anchored to the foundation 3. Then, the lapping surfaces 14 and 54, the abutment surfaces 15 and 55 and the support surfaces 16 and the bearing surface 56 are all aligned and set in paired engagement with each other. Then, a plurality of fasteners 8 are driven through the supporting structural member 10 into the supported structural member 50. Preferably these fasteners 8 are driven through the lapping surfaces 14 and 54 in the direction of the depth axis 103 of the portal frame 100. Preferably, eight SDW 22300 screw fasteners 8 are driven through the members in a rectangular arrangement, and an additional 3 fasteners are driven into the supported structural member 50 near the lap joint between the supported structural member 10 and the supporting structural member 50. Oversized washers 9 can be used with the screws. Finally, straps 6 are used to further connect the supported and supporting structural members together. The straps are preferably attached with 10 penny nails.
A portal frame 100, with a connection formed according to the present invention as described above, where the distance between the base 18 of the supporting structural member 10 and the upper longitudinal surface 71 of the supported structural member 50 is a distance of 8 feet and the width 22 of the supported structural member is only 12 inches, when tested according to the ICC-ES Acceptance Criteria AC 130 can resist over 1000 lbs. of force applied to the supported structural member 50 and move laterally less than 0.53 inches. Such a portal frame 100 formed according to the present invention also has a nominal depth along the depth axis 103 of the portal frame 100 of nominal 4″ and as such when placed in a standard framed wall will have room for the application of insulation without adding to the thickness of the wall. Straps 6 are very thin and provide little depth to the portal frame 100.
As shown in
As shown in
The anchor member 90 is preferably set in the foundation 3 while the foundation 3 is poured. This allows a one-piece anchor member 90 with a bend or compound curve to be used, creating a strong mechanical interlock between the foundation 3 and the anchor member 90. Setting the anchor member 90 while the foundation 3 is being poured also prevents any space or gaps in the foundation 3 near the anchor member 90. Space between the anchor member 90 and the foundation 3 can allow water to reach the embedment portion 93 of the anchor member 90, where it can have a corrosive effect. Alternatively, the anchor member 90 can be set in the foundation 3 after the foundation 3 is cured. The preferred method for setting the anchor member 90 after the foundation 3 has cured is to drill a hole in the foundation 3 and set a bolt 120 that connects to the anchor member 90 in epoxy or similar compound poured into the hole.
In the preferred embodiment, the anchor member 90 is formed from steel. If such is the case, the preferred fasteners 97 for attaching the first anchor attachment end 94 to the supporting structural member 10 are nails or screws that are self-tapping and self-drilling. Other fasteners 97 can be used such as pins, dowels, rivets or non-self-drilling screws, when holes are pre-drilled in the supporting structural member 10 and the first anchor attachment end 94. A plurality of fasteners 97 are used to create a strong connection. Furthermore, using a plurality of fasteners 97 allows readily available fasteners 97 to be used that do not have to be specifically designed for the present application.
The anchor member 90 is formed in accordance with the loading that will be placed on it and the dimensions of the supporting structural member 10 to which it will attach. Where the loading on the anchor member 90 will be high, as with tall and laterally elongated lateral force resisting systems 1 the anchor member 90 can be made of a better grade and thicker gauge steel.
As is best shown in
As shown in
As shown in
The invention is not limited to the specific form shown, but includes all forms within the definitions of the following claims.
Number | Name | Date | Kind |
---|---|---|---|
1355657 | Dryfoos | Oct 1920 | A |
2365501 | Walstrom | Dec 1944 | A |
2666238 | Hagedorn | Jan 1954 | A |
2704868 | Danielson | Mar 1955 | A |
2967332 | Donlin | Jan 1961 | A |
2980217 | Etling | Apr 1961 | A |
4207714 | Mehls | Jun 1980 | A |
4209265 | Moehlenpah | Jun 1980 | A |
4485598 | Guardiani | Dec 1984 | A |
4584801 | Weinberger | Apr 1986 | A |
4730971 | Lin | Mar 1988 | A |
4812075 | Lavin, Sr. | Mar 1989 | A |
5331786 | Lippert | Jul 1994 | A |
5469678 | Zamerovsky | Nov 1995 | A |
5697725 | Ballash | Dec 1997 | A |
5706626 | Mueller | Jan 1998 | A |
5782054 | Varoglu et al. | Jul 1998 | A |
5799452 | Moore | Sep 1998 | A |
6006487 | Leek | Dec 1999 | A |
6018917 | Leek | Feb 2000 | A |
6088989 | Matsu | Jul 2000 | A |
6141927 | Usui | Nov 2000 | A |
6308469 | Leung | Oct 2001 | B1 |
6327823 | Emms | Dec 2001 | B1 |
6453634 | Pryor | Sep 2002 | B1 |
6550200 | Mueller | Apr 2003 | B1 |
6560940 | Mueller | May 2003 | B2 |
6761001 | Mueller | Jul 2004 | B2 |
7065932 | Roesset et al. | Jun 2006 | B2 |
8001734 | Pryor | Aug 2011 | B2 |
8112968 | Mueller | Feb 2012 | B1 |
8397454 | Commins et al. | Mar 2013 | B2 |
8863467 | Steinberg | Oct 2014 | B1 |
8904715 | Preiss | Dec 2014 | B2 |
9085901 | Mueller | Jul 2015 | B2 |
9428902 | France et al. | Aug 2016 | B1 |
9464427 | Karns | Oct 2016 | B2 |
20020002806 | Commins et al. | Feb 2002 | A1 |
20020108325 | Hulls et al. | Aug 2002 | A1 |
20030031077 | Emms | Feb 2003 | A1 |
20030041551 | Boone | Mar 2003 | A1 |
20050005561 | Hanson | Jan 2005 | A1 |
20050055897 | Commins | Mar 2005 | A1 |
20050055966 | Conroy | Mar 2005 | A1 |
20050108986 | Cloyd | May 2005 | A1 |
20050155314 | Banta | Jul 2005 | A1 |
20050284084 | Blake, Jr. | Dec 2005 | A1 |
20060037256 | Pryor | Feb 2006 | A1 |
20060193687 | Ghosh | Aug 2006 | A1 |
20070028542 | Lafferty, III | Feb 2007 | A1 |
20070294967 | Posselt | Dec 2007 | A1 |
20080148678 | Wolf | Jun 2008 | A1 |
20080295428 | Cloyd et al. | Dec 2008 | A1 |
20090084056 | Robertson | Apr 2009 | A1 |
20090205274 | Loeks | Aug 2009 | A1 |
20100018151 | Hiriyur | Jan 2010 | A1 |
20120304562 | Ibrahim | Dec 2012 | A1 |
20140245674 | Harrison | Sep 2014 | A1 |
20160376786 | Karns | Dec 2016 | A1 |
20190145092 | Mori | May 2019 | A1 |
Number | Date | Country |
---|---|---|
2769030 | Aug 2014 | EP |
2304732 | Oct 1976 | FR |
2 026 124 | Jan 1980 | GB |
2026124 | Jan 1980 | GB |
2 541 174 | Feb 2017 | GB |
H08260586 | Oct 1996 | JP |
WO 200050704 | Aug 2000 | WO |
WO 2013057464 | Apr 2013 | WO |
Entry |
---|
Simpson Strong-Tie Company, Inc., Simpson Strong-Tie Wood Construction Connectors C-2004, 2004, pp. 48, 49 and cover page, C-2004, Simpson Strong-Tie Company, Inc., USA. |
ICBO Evaluation Service, ES Report PFC-5929, Nov. 1, 2002, pp. 1-8, ICBO Evaluation Service, Inc., USA. |
International Code Council, 2009 International Residential Code, 2009, p. 172, International Code Council, USA. |
USP Structural Connectors, Connectors for use with APA Portal Frame, 2012, 2 pages, USP Structural Connectors, USA. |
U.S. International Searching Authority, Notification of Transmittal of the International Search Report and the Written Opinion of the International Searching Authority, or the Declaration, 1 -25-2019, p. 9, Patent Cooperation Treaty, USA. |
Office Action dated Jan. 11, 2016, in European Patent Application No. 12780772.5. |
Combined Search and Examination Report dated Dec. 16, 2011, in Application No. GB1117949.6. |
Examination Report dated Apr. 25, 2014, in Application No. GB1117949.6. |
Examination Report dated Nov. 26, 2014, in Application No. GB1117949.6. |
Combined Search and Examination Report dated Nov. 25, 2014, in Application No. GB1417089.8. |
Examination Report dated Apr. 8, 2015, in Application No. GB1417089.8. |
International Search Report and Written Opinion dated Apr. 2, 2013, in International Application No. PCT/GB2012/000794 filed Oct. 18, 2012. |
International Preliminary Report on Patentability dated Apr. 22, 2014, in International Application No. PCT/GB2012/000794 filed Oct. 18, 2012. |
“Wood Strong-Wall: Garage Portal Systems on Concrete Foundations,” C-SW09, 08/09, front and back cover and pp. 21-43, Simpson Strong-Tie Company, Inc., Pleasanton, CA. |
Number | Date | Country | |
---|---|---|---|
20180313053 A1 | Nov 2018 | US |
Number | Date | Country | |
---|---|---|---|
62491051 | Apr 2017 | US | |
62581587 | Nov 2017 | US |