The disclosure of Japanese Patent Application No. 2013-121291 filed on Jun. 7, 2013 including specifications, drawings and claims is incorporated herein by reference in its entirety.
The present invention relates to position detection encoders, and more particularly, to a position detection encoder which is preferred for use in a linear encoder and capable of reducing a position error occurring between a plurality of tracks in the measurement axis direction by allowing position detection times on the plurality of tracks to coincide with each other even when a detection head is moved relative to a scale.
Disclosed in Japanese Patent Application Laid-Open No. 2009-257891 (hereafter referred to as Patent Literature 1) is a linear encoder including: a scale which is provided with two tracks (an ABS pattern and an INC pattern); and a detection head which is moved relative to the scale, the linear encoder having position detection circuits that are capable of outputting respective pieces of position information on the two tracks. Such a linear encoder is configured such that in order to increase the reliability, the same positions in the measurement axis direction on the plurality of tracks can be detected by the position detection circuits and then the resulting positions are checked against each other. That is, such a linear encoder is configured such that even when the detection head is moved relative to the scale in the measurement axis direction, the same position in the measurement axis direction can be detected on the respective tracks if the position detection times on the two tracks coincide with each other.
However, in the linear encoder as disclosed in Patent Literature 1, since the respective position detection circuits for the two tracks have mutually different configurations, it was difficult to make the position detection times on the two tracks substantially the same. Furthermore, when the detection head was moved relative to the scale in the measurement axis direction, a positional error between the two tracks would be possibly noticeably found with the travel speed if the position detection times were not the same.
The present invention has been made in order to solve the aforementioned problems. It is therefore an object of the invention to provide a position detection encoder which can reduce a positional error occurring between a plurality of tracks in the measurement axis direction by allowing position detection times on the plurality of tracks to coincide with each other even when a detection head is moved relative to a scale.
To solve the foregoing problems, the invention according to claim 1 of the present application provides a position detection encoder including a scale provided with a plurality of tracks, a detection head moved relative to the scale, and position detection circuits capable of outputting respective pieces of position information on the plurality of tracks, the position detection encoder further including: speed detection means provided on the detection head, the speed detection means detecting a relative speed relative to the scale; and delay means for providing a time difference between a plurality of output request signals, the time difference being provided on the basis of a fine adjustment time based on the relative speed and the respective pieces of position information on the plurality of tracks, the output request signals urging the position detection circuits to output the position information on the plurality of tracks.
The invention according to claim 2 of the present application is configured to include computing means for determining time differential values of the respective pieces of position information on the plurality of tracks outputted in response to the plurality of output request signals, computing a difference value between the time differential values, and dividing the difference value by a time differential value of the relative speed so as to determine a division value, the fine adjustment time being specified so that the division value converges to zero.
The invention according to claim 3 of the present application is configured such that the division value for determining the fine adjustment time is a moving average of division values that are determined at each of a plurality of positions of the scale.
The invention according to claim 4 of the present application is configured such that the fine adjustment time is stored and the current fine adjustment time is continuously approximated to the previous fine adjustment time.
The invention according to claim 5 of the present application is configured such that the fine adjustment time is stored and the current fine adjustment time is approximated to the previous fine adjustment time in a stepwise manner.
The invention according to claim 6 of the present application is configured to include computing means for computing a difference value between the respective pieces of position information on the plurality of tracks outputted in response to the plurality of output request signals and dividing the difference value by the relative speed so as to determine a division value, the fine adjustment time being specified so that the division value converges to zero.
The invention according to claim 7 of the present application is configured such that the division value for determining the fine adjustment time is a moving average of division values that are determined at each of a plurality of positions of the scale.
The invention according to claim 8 of the present application is configured such that the fine adjustment time is stored and the current fine adjustment time is continuously approximated to the previous fine adjustment time.
The invention according to claim 9 of the present application is configured such that the fine adjustment time is stored and the current fine adjustment time is approximated to the previous fine adjustment time in a stepwise manner.
According to the present invention, it is possible to reduce a positional error occurring between a plurality of tracks in the measurement axis direction by allowing position detection times on a plurality of tracks to coincide with each other even when a detection head is moved relative to a scale.
These and other novel features and advantages of the present invention will become apparent from the following detailed description of preferred embodiments.
The preferred embodiments will be described with reference to the drawings, wherein like elements have been denoted throughout the figures with like reference numerals, and wherein;
Embodiments of the present invention will be described in detail below with reference to the drawings.
With reference to
As shown in
As shown in
As shown in
The first position detection circuit 112 and the second position detection circuit 114 are capable of outputting respective pieces of position information Xf and Xs on the first track 104 and the second track 106 of the scale 102 relative to the detection head 110 in response to output request signals St1 and St2 to be discussed later. The first position detection circuit 112 processes a pattern signal of the first track 104, that is, the ABS track so as to determine and output the position information Xf (also referred to as Xf(t)). In contrast to this, the second position detection circuit 114 processes (counts) a pattern signal of a constant period of the second track 106, that is, the INC track so as to determine and output the position information Xs (also referred to as Xs(t)). The first position detection circuit 112 and the second position detection circuit 114 have time delays Tf and Ts from the point in time at which the pattern signal for each of the tracks 104 and 106 is detected to the point in time at which the pieces of position information Xf and Xs are outputted, respectively. That is, the time delays Tf and Ts are defined as the time for computing the pattern signal for each of the tracks 104 and 106. Here, when the detection head 110 is moved at a relative speed v(t) (also simply referred to with symbol v) relative to the scale 102, the position X(t0) of the detection head 110 at time t0 can be expressed by Equation (1) below:
However, as shown in
In the same manner, by taking into account the time delay Ts of the second position detection circuit 114, the position information Xs(ts) on the second track 106 outputted from the second position detection circuit 114 at time ts (=tf+tadj) that is delayed from time tf by the fine adjustment time tadj was detected at time (tf+tadj)−Ts by the detection head 110. Thus, the position information Xs(ts) of the detection head 110 obtained at time ts by the second position detection circuit 114 can be expressed by Equation (3):
Note that constant Cyaw denotes an adjustment error of the second track 106 relative to the first track 104 in the measurement axis direction X, the adjustment error being caused by a misalignment in the yaw direction of the detection head 110 relative to the scale 102.
As shown in
As shown in
Here, assuming that the time from the position detection time tf−Tf on the first track 104 to the position detection time (tf+tadj)−Ts on the second track 106 is sufficiently short, and meanwhile, no variation is found in the relative speed v, the difference circuit 120 determines the value of Equation (7) from Equation (6). Note that in Equation (7), the time delay difference Ts−Tf is defined as a circuit time delay Td (Td=Ts−Tf).
On the other hand, as shown in
As shown in
As shown in
In other words, the fine adjustment time tadj is determined so that the division value dEr/dv converges to zero. Note that the coefficient k of Equation (9) is a positive real number and can be defined as appropriate depending on the processing time intervals or the convergence accuracy or rate of the fine adjustment time tadj (the same also holds true for Equation (15)). Furthermore, the function sgn (argument) of Equation (10) is a sign function, which outputs, depending on the sign of the argument B (=dEr/dv), as shown in Equation (11), 1 for a positive argument B, 0 for 0, and −1 for a negative one (the same also holds true for Equation (16)). Note that the function sgn (argument) can be multiplied by a coefficient as appropriate. Equation (9) is intended to continuously (asymptotically) approximate the current fine adjustment time tadj to the previous fine adjustment time tadjo, whereas Equation (10) is intended to approximate, in a stepwise manner, the current fine adjustment time tadj to the previous fine adjustment time tadjo. The update circuit 128 updates the previous fine adjustment time tadjo with the current fine adjustment time tadj and then stores the resulting time in the storage unit 132.
[Equation 9]
sgn(B)=1(B>0),0(B=0),−1(B<0) (11)
As shown in
Note that the first and second output request signals St1 and St2 are derived from the output request signal St and outputted from an output request circuit (not illustrated) which requests the encoder 100 from outside the encoder 100 to output the pieces of position information Xf and Xs.
As described above, in this embodiment, since feedback control is provided to the fine adjustment time tadj so that the division value dEr/dv is zero, the fine adjustment time tadj is determined so that the position detection times on the two tracks 104 and 106 coincide with each other. That is, even when a variation is found in the time delays Tf and Ts of the individual detection circuits 112 and 114, for example, due to a variation in the resistance and capacitance that are used in the first and second position detection circuits 112 and 114, an individual adjustment is not required. At the same time, provision of the feedback control allows for setting the position detection times to be the same with higher accuracy than determination of the fine adjustment time tadj by estimation simply by calculation. Thus, it is possible to prevent variations in the position error Er in the measurement axis direction X that may be caused between the two tracks 104 and 106 due to variations in the relative speed v.
Furthermore, there may occur an adjustment error Cyaw in the measurement axis direction X of the second track 106 relative to the first track 104, for example, due to a misalignment of the detection head 110 in the yaw direction. In this embodiment, even under these circumstances, the adjustment error Cyaw can be eliminated. That is, it is possible to eliminate the influence of the adjustment error Cyaw that is caused between the two tracks 104 and 106 due to a factor, like a misalignment in the yaw direction, which does not depend on the relative speed v.
Thus, in this embodiment, even when the detection head 110 is moved relative to the scale 102, it is possible to reduce the position error Er in the measurement axis direction X that occurs between the two tracks 104 and 106 by allowing the position detection times on the two tracks 104 and 106 to coincide with each other.
While the present invention was described in accordance with the aforementioned embodiment, the present invention is not limited to the first embodiment. That is, it is needless to say that improvements and modifications in design can be made without departing from the gist of the present invention.
For example, in the first embodiment, the three differentiating circuits 116, 118, and 124 are provided and the division circuit 126 computes the division value dEr/dv. However, the present invention is not limited thereto, but for example, may also be implemented as in a second embodiment shown in
In the second embodiment, the outputs from first and second position detection circuits 212 and 214 and the speed detection circuit 22 will not be differentiated with respect to time, but the fine adjustment time tadj is computed. A description will be made below. Note that at least a difference circuit 220 and a division circuit 226 constitute the computing means. In the descriptions below, the components that overlap those of the first embodiment are provided with the same last two digits of the symbols and will not be repeatedly explained.
The difference circuit 220 computes a difference value (position error) Er between the respective pieces of position information Xf and Xs on two tracks 204 and 206 outputted in response to the two output request signals St1 and St2 and outputs the resulting value to the division circuit 226. That is, in the difference circuit 220, the value of Equation (12) is determined from Equation (4) and Equation (5),
Here, assuming that time from the position detection time tf−Tf on the first track 204 to the position detection time (tf+tadj)−Ts on the second track 206 is sufficiently short and meanwhile, no variation is found in the relative speed v, the difference circuit 220 determines the value of Equation (13) from Equation (12).
[Equation 11]
Er=v(tadj−Td)+Cyaw (13)
On the other hand, as shown in
As shown in
As shown in
In other words, the fine adjustment time tadj is determined so that the division value Er/v converges to zero.
As shown in
Thus, in the second embodiment, since feedback control is provided to the fine adjustment time tadj so that the division value Er/v is zero, the fine adjustment time tadj is determined so that the position detection times on the two tracks 204 and 206 coincide with each other. That is, even when variations are found in the time delays Tf and Ts of the individual position detection circuits 212 and 214, for example, due to variations in the resistance and capacitance that are employed in the first and second position detection circuits 212 and 214, there is no need to make an individual adjustment thereto. At the same time, provision of the feedback control allows for setting the position detection times to be the same with higher accuracy than determination of the fine adjustment time tadj by estimation simply by calculation. Thus, it is possible to prevent variations of the position error Er in the measurement axis direction X that may be caused between the two tracks 204 and 206 due to variations in the relative speed v.
Furthermore, since this embodiment can reduce the amount of computation when compared with the first embodiment, it is possible to perform computation at higher speeds or manufacture the encoder 200 at lower costs.
Furthermore, in the aforementioned embodiment, the fine adjustment time tadj outputted from the update circuit was determined using one division value computed in the division circuit. However, the present invention is not limited thereto. For example, the division value used to determine the fine adjustment time tadj may also be a moving average of division values that are determined at each of a plurality of positions of the scale.
That is, in the first embodiment, the update circuit is capable of outputting the fine adjustment time tadj expressed by Equation (17) and Equation (18) in place of Equation (9) and Equation (10). Furthermore, in the second embodiment, the update circuit is capable of outputting the fine adjustment time tadj expressed by Equation (19) and Equation (20) in place of Equation (15) and Equation (16). Note that symbol m is an integer equal to two or greater.
As described above, the division value used to determine the fine adjustment time tadj is computed, for example, by the division circuit so as to be a moving average of division values determined at each of a plurality of positions of the scale. In this case, it is possible to control variations in the fine adjustment time tadj caused by some erroneous detection and reduce temporary variations.
Furthermore, in the aforementioned embodiment, the position detection encoder is a reflection type photoelectric linear encoder. However, the present invention is not limited thereto. For example, the position detection encoder may also be a transmission type photoelectric linear encoder. Alternatively, the position detection encoder may not be the photoelectric position detection encoder, but a position detection encoder of another detection scheme such as the magnetic position detection encoder or the capacitive position detection encoder which includes a cyclically formed electrode pattern, or an electromagnetic induction position detection encoder which includes a cyclically formed coil pattern.
Furthermore, in the aforementioned embodiment, two tracks were provided and two position detection circuits were also provided accordingly. However, the present invention is not limited thereto, For example, it may also be acceptable to provide three or more tracks in the position detection encoder.
The present invention relates to a position detection encoder which includes a scale provided with a plurality of tracks and a detection head that is moved relative to the scale and which has position detection circuits capable of outputting respective position information on the plurality of tracks. The present invention is widely applicable, for example, to the photoelectric position detection encoder, the magnetic position detection encoder, the capacitive position detection encoder, and the electromagnetic induction position detection encoder.
It should be apparent to those skilled in the art that the above-described exemplary embodiments are merely illustrative which represent the application of the principles of the present invention. Numerous and varied other arrangements can be readily devised by those skilled in the art without departing from the spirit and the scope of the invention.
Number | Date | Country | Kind |
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2013-121291 | Jun 2013 | JP | national |