The present invention relates to a position detector.
US2018/0188476A1 discloses a configuration of a position detector. The position detector disclosed in US2018/0188476A1 includes a fixed member, a movable member, an optical element, a position detecting magnet, and a magnetic sensor. The movable member is movably connected to the fixed member. The optical element is disposed on the movable member. The position detecting magnet corresponds to the optical element and has a magnetization direction. The magnetic sensor corresponds to the position detecting magnet and detects rotation of the position detecting magnet around an axis relative to the fixed member. The axis is perpendicular to the magnetization direction of the position detecting magnet.
The position detector disclosed in US2018/0188476A1 still has room for improvement in the position detection range and the position detection accuracy with a simple configuration.
Preferred embodiments of the present invention provide position detectors that are each able to improve the position detection range and the position detection accuracy with a simple configuration.
A position detector according to a preferred embodiment of the present invention includes an optical reflector, a position detecting magnet, and a magnetic sensor. The optical reflector is rotatable about a rotation axis. The position detecting magnet is on the optical reflector. The position detecting magnet has a magnetization direction parallel or substantially parallel to an axial direction of the rotation axis. The magnetic sensor is fixed. The magnetic sensor is operable to detect a magnetic field applied from the position detecting magnet that makes relative movement as the optical reflector is rotated. Rotation of the optical reflector enables the position detecting magnet to pass through a reference position where the rotation axis, a center or approximate center of the magnetic sensor, and a center or approximate center of the position detecting magnet are located in order on a straight line, as seen in the axial direction. The magnetic sensor is disposed in a plane that includes the magnetization direction passing through the center or approximate center of the position detecting magnet located at the reference position, and the axial direction.
According to preferred embodiments of the present invention, the position detection range and the position detection accuracy can be improved with a simple configuration.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
In the following, position detectors according to preferred embodiments of the present invention are described with reference to the drawings. In the following description of the preferred embodiments, the same or corresponding portions or elements in the drawings are denoted by the same reference characters, and a description thereof is not herein repeated.
As shown in
Optical reflector 2 is rotatable about a rotation axis C. Specifically, optical reflector 2 is, for example, a prism mirror. Optical reflector 2 is rotated about rotation axis C, by being driven by a drive mechanism (not shown). Rotation axis C is orthogonal or substantially orthogonal to the main surface of fixed portion 5. Thus, optical reflector 2 is rotated along the main surface of fixed part 5.
Light La from the outside of compact camera module 1 is incident on optical reflector 2. Light La reflected from optical reflector 2 is light Lb that travels toward actuator 3 including the group of lenses and passes through the group of lenses. Light Lc having passed through the group of lenses enters image sensor 4.
As shown in
As shown in
As shown in
Specifically, as shown in
Position detecting magnet 6 is rotated about rotation axis C, together with optical reflector 2. As shown in
Magnetization direction M of position detecting magnet 6 is parallel or substantially parallel to the axial direction of rotation axis C. Specifically, magnetization direction M of position detecting magnet 6 is a direction toward the opposite side in the axial direction of rotation axis C. One side in the axial direction of rotation axis C of position detecting magnet 6 is S pole, and the other side in the axial direction of rotation axis C of position detecting magnet 6 is N pole.
Magnetic sensor 7 is disposed in a plane that includes magnetization direction M passing through center 6c of position detecting magnet 6 located at reference position B, and the axial direction of rotation axis C. In other words, magnetic sensor 7 is disposed in the XZ plane shown in
As shown in
Specifically, as shown in
First magnetoresistance effect element MR1, second magnetoresistance effect element MR2, third magnetoresistance effect element MR3, and fourth magnetoresistance effect element MR4 are electrically connected to each other to define a Wheatstone bridge circuit. Magnetic sensor 7 may include a half-bridge circuit defined by first magnetoresistance effect element MR1 and second magnetoresistance effect element MR2.
Series-connected first magnetoresistance effect element MR1 and second magnetoresistance effect element MR2 are connected in parallel with series-connected third magnetoresistance effect element MR3 and fourth magnetoresistance effect element MR4, between power supply terminal Vcc and ground terminal GND. To the point where first magnetoresistance effect element MR1 and second magnetoresistance effect element MR2 are connected to each other, first output terminal V+ is connected. To the point where third magnetoresistance effect element MR3 and fourth magnetoresistance effect element MR4 are connected to each other, second output terminal V− is connected.
First magnetoresistance effect element MR1, second magnetoresistance effect element MR2, third magnetoresistance effect element MR3, and fourth magnetoresistance effect element MR4 are each, for example, a TMR (Tunnel Magneto Resistance) element.
First magnetoresistance effect element MR1, second magnetoresistance effect element MR2, third magnetoresistance effect element MR3, and fourth magnetoresistance effect element MR4 each have a rectangular or substantially rectangular outer shape. First magnetoresistance effect element MR1, second magnetoresistance effect element MR2, third magnetoresistance effect element MR3, and fourth magnetoresistance effect element MR4 have a square or substantially square shape, as a whole. Center 7c of magnetic sensor 7 is located at the center of this square.
Specifically, a plurality of TMR elements 10 are stacked and connected in series to each other to define a multilayer element 10b. A plurality of multilayer elements 10b are connected in series to each other to define an element column 10c. A plurality of element columns 10c are connected at one end and the other end alternately by a lead 20. Accordingly, in each of first magnetoresistance effect element MR1, second magnetoresistance effect element MR2, third magnetoresistance effect element MR3, and fourth magnetoresistance effect element MR4, a plurality of TMR elements 10 are electrically connected in series.
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As shown in
Lower electrode layer 11 includes a metal layer or metal compound layer including Ta and Cu, for example. Antiferromagnetic layer 12 is disposed on lower electrode layer 11, and includes a metal compound layer such as IrMn, PtMn, FeMn, NiMn, RuRhMn, or CrPtMn, for example. First reference layer 13 is disposed on antiferromagnetic layer 12, and includes a ferromagnetic layer such as CoFe, for example.
Nonmagnetic intermediate layer 14 is disposed on first reference layer 13, and includes a layer made from at least one or an alloy of two or more of Ru, Cr, Rh, Ir, and Re, for example. Second reference layer 15 is disposed on nonmagnetic intermediate layer 14, and includes a ferromagnetic layer such as CoFe or CoFeB, for example.
Tunnel barrier layer 16 is disposed on second reference layer 15, and includes a layer made from an oxide including at least one or two or more of Mg, Al, Ti, Zn, Hf, Ge, and Si, such as magnesium oxide, for example. Free layer 17 is disposed on tunnel barrier layer 16, and includes a layer made from CoFeB, or at least one or an alloy of two or more of Co, Fe, and Ni, for example. Upper electrode layer 18 is disposed on free layer 17, and includes a metal layer of Ta, Ru, or Cu, for example.
The magnetization direction of respective pin layers of first magnetoresistance effect element MR1 and fourth magnetoresistance effect element MR4 is opposite by about 180° to the magnetization direction of respective pin layers of second magnetoresistance effect element MR2 and third magnetoresistance effect element MR3.
First magnetoresistance effect element MR1, second magnetoresistance effect element MR2, third magnetoresistance effect element MR3, and fourth magnetoresistance effect element MR4 each may have a magnetoresistance effective element such as, for example, GMR (Giant Magneto Resistance) element or AMR (Anisotropic Magneto Resistance) element, instead of the TMR element.
Regarding the position detector according to the present preferred embodiment of the present invention, an experimental example is now described to examine change of the relationship between rotation angle θ (deg) and the detected angle (deg) of magnetic sensor 7, as the ratio between shortest distance L1 between center 7c of magnetic sensor 7 and rotation axis C and shortest distance L2 between center 6c of position detecting magnet 6 and rotation axis C varies.
In the experimental example, change of the relationship between rotation angle θ and the detected angle of magnetic sensor 7 was examined for 11 different ratios: L1/L2=about 0, about 0.08, about 0.16, about 0.24, about 0.32, about 0.4, about 0.48, about 0.56, about 0.64, about 0.72, and about 0.8. It was supposed that, to the magnetoresistance effect element of magnetic sensor 7, a magnetic field to be detected of about 10 mT or more, for example, which was a saturation magnetic field of the magnetoresistance effect element, was applied from position detecting magnet 6, for any positional relation.
As shown in
A linearity error rate of the output of the magnetic sensor is defined.
The assumed output is determined by performing linear approximation of an actually measured output in an intended measurement range of the detected angle of magnetic sensor 7. Specifically, the assumed output is determined by performing linear approximation of rotation angle θ and the actually measured output to a linear function using the least-squares method.
The linearity error rate of the output of magnetic sensor 7 is defined as the ratio of the difference between the actually measured output and the assumed output, relative to the full scale of the output that is the distance between the maximum value and the minimum value of the output corresponding to the intended measurement range of the detected angle of magnetic sensor 7.
As shown in
On straight line L20 indicated by approximation formula y=−0.048x+0.96, a linearity error rate of the output of magnetic sensor 7 of about 0.06% or less can be achieved in an intended measurement range of about ±20° of the detected angle of magnetic sensor 7. On straight line L30 indicated by approximation formula y=−0.032x+0.96, a linearity error rate of the output of magnetic sensor 7 of about 0.2% or less can be achieved in an intended measurement range of about ±30° of the detected angle of magnetic sensor 7. On straight line L50 indicated by approximation formula y=−0.022x+1.0, a linearity error rate of the output of magnetic sensor 7 of about 1.0% or less can be achieved in an intended measurement range of about ±50° of the detected angle of magnetic sensor 7.
Thus, in the region where the relationship−0.032×θ+0.96≤L1/L2≤−0.022×θ+1.0 is satisfied, which is the region between straight line L50 and straight line L30, a linearity error rate of the output of magnetic sensor 7 of about 0.2% or more and about 1.0% or less can be achieved in an intended measurement range of about ±30° or more and about ±50° or less of the detected angle of magnetic sensor 7.
In the region where the relationship −0.048×θ+0.96≤L1/L2≤−0.032×θ+0.96 is satisfied, which is the region between straight line L30 and straight line L20, a linearity error rate of the output of magnetic sensor 7 of about 0.06% or more and about 0.2% or less can be achieved in an intended measurement range of about ±20° or more and about ±30° or less of the detected angle of magnetic sensor 7.
In the region where the relationship 0'L1/L2≤−0.048×θ+0.96 is satisfied, which is the region extending downward from straight line L20, a linearity error rate of the output of magnetic sensor 7 of about 0.06% or less can be achieved in an intended measurement range of about ±20° or less of the detected angle of magnetic sensor 7.
Thus, with a position detector according to a preferred embodiment of the present invention, the position detection range, which is an intended measurement range of the detected angle of magnetic sensor 7, as well as the position detection accuracy, which is the linearity error rate of the output of magnetic sensor 7, can be improved with a simple configuration, by the arrangement of magnetic sensor 7 in the XZ plane including magnetization direction M passing through center 6c of position detecting magnet 6 located at reference position B, and the axial direction of rotation axis C.
In a position detector according to a preferred embodiment of the present invention, magnetic sensor 7 includes a plurality of magnetoresistance effect elements defining a bridge circuit. Accordingly, a magnetic field to be detected that is applied in the direction along the upper surface of sensor substrate 7s can be detected.
The position detector may be used for the region where the relationship 0≤L1/L2≤−0.022×θ+1.0 is satisfied, which is the region extending downward from straight line L50, or the region where the relationship 0≤L1/L2≤−0.032×θ+0.96 is satisfied, which is the region extending downward from straight line L30.
Features that can be combined in the above description of the preferred embodiments may be combined with each other.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2020-115267 | Jul 2020 | JP | national |
This application claims the benefit of priority to Japanese Patent Application No. 2020-115267 filed on Jul. 3, 2020 and is a Continuation Application of PCT Application No. PCT/JP2021/020604 filed on May 31, 2021. The entire contents of each application are hereby incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2021/020604 | May 2021 | US |
Child | 18082734 | US |