This application is based upon and claims priority under 35 USC 119 from Japanese Patent Application No. 2010-142770, filed Jun. 23, 2010.
1. Technical Field
The present invention relates to a position measuring device.
2. Related Art
In the case in which an electronic apparatus such as an image forming apparatus is automatically assembled, each component is held and attached to another component or is picked up and moved onto a belt conveyer according to an example of a component delivering member. At this time, an automatic assembling apparatus recognizes a posture of the component or a type of the component to move means for gripping the component depending on a posture thereof, that is, a so-called manipulator, thereby gripping the component.
According to an aspect of the invention, a position measuring device includes a plurality of concave marks, a light source portion, a light receiving portion, and a concave portion measuring portion. The concave marks are formed on an external wall of an object to be a measuring target. Each of the plurality of the concave marks includes a plurality of concave portions disposed on a concentric circle with a preset concave mark central position to be a center of the concentric circle. The concave portions are provided so that densities of the concave portions become lower as distances from the concave mark central position become longer in each of the concave marks. The light source portion irradiates the object with an irradiating light. The light receiving portion receives a reflected light from the object, the refracted light being originated from the irradiating light. The concave portion measuring portion measures each three-dimensional position of the concave marks.
Exemplary embodiments of the invention will be described in detail based on the following figures, wherein:
Next, examples to be specific examples of an exemplary embodiment according to the invention will be described with reference to the drawings and the invention is not restricted to the following examples.
For easy understanding of the following description, in the drawings, a longitudinal direction is set to be an X-axis direction, a transverse direction is set to be a Y-axis direction and a vertical direction is set to be a Z-axis direction, and directions or sides shown in arrows X, −X, Y, −Y, Z and −Z are set to be forward, rearward, rightward, leftward, upward and downward directions or front, rear, right, left, upper and lower sides, respectively.
In the drawings, moreover, “◯” having “•” described therein implies an arrow from a back side toward a right side in a paper and “◯” having “×” described therein implies an arrow from the right side toward the back side in the paper.
In the following explanation using the drawings, an illustration of members other than necessary members for the description to ease understanding will be omitted properly.
In
A paper feeding tray TR1 according to an example of a medium supplying portion for accommodating a medium on which an image is to be recorded is supported on a lower part of the printer body U1 in such a manner that it may be put in/out in a longitudinal direction. A discharging tray TRh according to an example of a medium discharging portion for discharging a medium having an image formed thereon is provided on an upper surface of the printer body U1. A side cover U2 according to an example of an opening/closing member is supported openably around a rear end at a right side surface of the printer body U1. Toner cartridges TCy, TCm, TCc and TCk having four colors of yellow, magenta, cyan and black according to an example of a container for supplying a novel developer or collecting an evacuating developer are removably attached to an inside of the side cover U2. In the case in which a work for exchanging the toner cartridges TCy to TCk is carried out, the side cover U2 is opened/closed.
In
The image processing portion IPS converts print information input from an external image information transmitting device into image information for forming a latent image corresponding to images having four colors of K: black, Y: yellow, M: magenta and C: cyan and outputs the image information to the write driving circuit DL at a preset time. The write driving circuit DL outputs, to a latent image writing device ROS, a driving signal corresponding to the image information about the respective colors which are input. The latent image writing device ROS emits laser beams Ly, Lm, Lc and Lk according to an example of image writing lights having the respective colors in response to the driving signal.
In
The visible image forming apparatus UK for K has a photosensitive member Pk according to an example of an image holding member to be rotated. The charging roll CRk according to an example of a charger, a developing device Gk for developing, into a visible image, an electrostatic latent image on a surface of the photosensitive member, and a photosensitive cleaner CLk according to an example of an image holding member cleaner for removing a developer remaining on a surface of the photosensitive member Pk are disposed around the photosensitive member Pk.
In the photosensitive member Pk, the surface is uniformly charged by means of the charging roll CRk in a charging region which is opposed to the charging roll CRk, and a latent image is then written by the laser beam Lk in a latent image forming region. The electrostatic latent image thus written is developed into a visible image in a developing region which is opposed to the developing device Gk.
The visible image forming apparatus UK for the black color according to the first example is constituted by an image holding member cartridge which is formed integrally by the photosensitive member Pk, the charger CRk and the photosensitive cleaner CLk and is exchangeable, and a developing cartridge which is formed by the developing device Gk and is exchangeable.
The visible image forming apparatus UY, UM and UC for the other colors are constituted by image holding member cartridges and developing cartridges which are removable from the image forming apparatus body U1 in the same manner as the visible image forming apparatus UK for the black color. In the first example, the four visible image forming apparatuses UY to UK are supported on a removable frame member Ut, that is, a so-called exchanging frame Ut, and the four visible image forming apparatuses UY to UK are constituted to be integrally exchangeable with respect to the image forming apparatus body U1.
In
The recording media S in the paper feeding container TR1 disposed below the medium delivering belt B are taken out by means of a pickup roll Rp according to an example of a take-out member and are separated one by one by means of a sorting roll Rs according to an example of a sorting member, and are thus delivered to a medium delivering path SH.
The recording medium S in the medium delivering path SH is delivered to a downstream side by means of a medium delivering roll Ra according to an example of a medium delivering member and is fed to a register roll Rr according to an example of a paper feeding time regulating member. The register roll Rr delivers the recording medium S to a medium adsorbing position Q6 in an opposed region of the driven roll Rj and the medium adsorbing roll Rk at a preset time. The recording medium S delivered to the medium adsorbing position Q6 is electrostatically adsorbed into the medium delivering belt B.
The recording medium S adsorbed into the medium delivering belt B sequentially passes through transfer regions Q3y, Q3m, Q3c and Q3k provided in contact with the photosensitive members Py to Pk.
In the transfer regions Q3y, Q3m, Q3c and Q3k, transfer voltages having a charging polarity and a reverse polarity of the developer are applied from the power circuit E controlled by the control portion C to the transfer rolls T1y, T1m, T1c and T1k disposed on the back side of the medium delivering belt B.
In case of a multicolor image, the toner images on the photosensitive members Py to Pk are superposed and transferred onto the recording medium S over the medium delivering belt B by means of the transfer rolls T1y, T1m, T1c and T1k. In case of an image having a simple color, that is, a monochromatic image, moreover, only a K: black toner image is formed on the photosensitive member Pk. Only the K: black toner image is transferred onto the recording medium S by means of the transfer roller T1k.
In the photosensitive members Py to Pk subjected to the toner image transfer, a toner remaining on surfaces is collected and cleaned away by the photosensitive cleaners CLy to CLk. The photosensitive members Py to Pk are charged by the charging rolls CRy to CRk again.
The recording medium S having the toner image transferred thereto is heated and fixed in a passage through a fixing region Q5 formed by a pressure contact of a heating roll Fh according to an example of a heating and fixing member and a pressurizing roll Fp according to an example of a pressurizing and fixing member in a fixing device F. The recording medium S having the image fixed thereto is discharged to a medium discharging portion TRh through a discharging roller Rh according to an example of a medium discharging member.
The medium delivering belt B from which the recording medium S is taken away is cleaned by means of the belt cleaner CLb.
Next, description will be given to the toner cartridges TCy to TCk to be used in the printer U. Since the toner cartridges TCy to TCk for respective colors have the same structure, the toner cartridge TCy for a yellow color will be described and explanation of the toner cartridges TCm, TCc and TCk for the other colors will be omitted.
In
A waste developer housing space 1a for accommodating a waste developer is formed in the waste developer housing portion 1. An upper part on a left side of a front end face in the waste developer housing portion 1 is provided with a discarding side inlet 1b to which the waste developer is delivered and to which a waste developer delivering path (not shown) is connected through penetration when it is attached to the printer body U1. Accordingly, the waste developer discarded with an operation of the printer body U1 is delivered through the waste developer delivering path and is discarded into the waste developer housing space 1a through the discarding side inlet 1b. Moreover, an inlet shutter 1c according to an example of an inlet closing member is supported on the discarding side inlet 1b. The inlet shutter 1c serves to close the discarding side inlet, thereby preventing the waste developer stored in an inner part from leaking out when the waste developer delivering path is removed. The inlet shutter 1c is pushed in such a direction as to be always closed by means of a coil spring 1d according to an example of an elastic member, and is pushed toward a tip of the waste developer delivering path and is thus moved to an inside of the waste developer housing space 1a when the waste developer delivering path is connected.
Furthermore, a right side on the front end of the waste developer housing portion 1 is provided with an operating portion 1e to be operated by a user holding the toner cartridges TCy to TCk.
A supply developer housing space 2a for accommodating a supply developer therein is formed in the supply developer housing portion 2. A left lower side of a rear end of the supply developer housing container 2 is provided with a supply side outlet 2b connected to an inlet (not shown) at the printer body U1 side and serving to discharge the developer accommodated in the supply developer housing space 2a when it is attached to the printer body U1. An outlet shutter 2c according to an example of an outlet closing member is supported movably in a longitudinal direction at an outside of the supply side outlet 2b in order to close the supply side outlet 2b when the toner cartridge TCy is removed from the printer body U1.
A driven gear 4 according to an example of a driven transmitting member is rotatably supported on a rear end wall 2d of the supply developer housing portion 2. The driven gear 4 is engaged with a driving operation transmitting member (not shown) of the printer body U1 to transmit the driving operation in a state in which the toner cartridge TCy is attached to the printer body U1.
In
The agitator 6 has a rotating shaft 7 extended in the longitudinal direction and a film member 8 according to an example of a delivering member body supported on the rotating shaft 7 and an example of a thin film member.
In
In
In
Fixed holes 8d are formed at both ends of the positioning holes 8b and 8c corresponding to positions in which the film fixing portions 7 are disposed. The fixed hole 8d is formed to take such a shape that a round hole is provided on a central part of a slit, and is elastically deformed to cause the film fixing portion 7d to pass therethrough in a penetration thereof, and furthermore, the film fixing portion 7d is prevented from being slipping off through a tip portion taking the shape of the mushroom after the passage. The positioning holes 8b and 8c and the fixed hole 8d, and the film positioning convex portion 7c and the film fixing portion 7d are set in such a manner that all intervals of an arrangement in an axial direction of the positioning hole 8b, the positioning hole 8c and the fixed hole 8d are different to prevent the film member 8 from being attached to the rotating shaft 7 reversely at both sides. In other words, the positioning holes 8b and 8c and the fixed hole 8d, and the film positioning convex portion 7c and the film fixing portion 7d are disposed in order to prevent an erroneous assembly of the rotating shaft 7 and the film member 8.
A plurality of main delivering cut portions 11 is formed at a predetermined interval on an edge portion at a free end side of the film body 8a, that is, one of sides at the free end side of the film body 8a which takes a rectangular shape. The main delivering cut portion 11 is tilted toward a rear side to be the supply side outlet 2b side. A cut growth preventing portion 11a taking a shape of a round hole is formed on an end at a base end side of the main delivering cut portion 11 in order to prevent a cut from being grown during use. A plurality of auxiliary delivering cut portions 12 is formed between the main delivering cut portions 11. The auxiliary delivering cut portion 12 is formed to have a cut which is gradually enlarged apart from the supply side outlet 2b. In other words, the auxiliary delivering cut portion 12 is formed to have the cut which is gradually enlarged apart from the supply side port 2b in order to enable an efficient delivery of the developer accommodated in the supply developer housing space 2a toward the supply side outlet 2b.
A jam preventing portion 13 is provided in a corresponding position to the supply side outlet 2b in the axial direction of the rotating axis 7 in the film body 8a. The jam preventing portion 13 according to the first example is constituted by a portion surrounded by a pair of cut portions 13a formed in a radial direction of the rotating shaft 7, and a cut growth preventing portion 13b is also formed on an end at a base end side of the cut portion 13a in the jam preventing portion 13. The jam preventing portion 13 cyclically enters the supply side outlet 2b with a rotation of the rotating shaft 7 and breaks the developer stuck to the supply side outlet 2b. In other words, the jam preventing portion 13 is provided to prevent the jam of the developer at the supply side outlet 2b which is discharged toward a tilted side in a direction of gravity, thereby stabilizing the supply.
Accordingly, the film member 8 according to the first example is provided with the main delivering cut portion 11, the auxiliary delivering cut portion 12 and the cut portion 13a according to an example of the cut at one of sides which is the free end side.
In order to prevent the cut from being grown and broken by a force received from the developer in a rotation, the cut growth preventing portions 11a and 13b are formed in the main delivering cut portion 11 and the jam preventing portion 13 which have large cuts and on which a great force is apt to act.
As shown in
When a driving operation is transmitted to the driven gear 7 so that the rotating shaft 7 is rotated, accordingly, the film member 8 is also rotated so that the developer in the supply developer housing portion 2 is delivered toward the supply side outlet 2b through the oblique delivering cut portions 11 and 12 and is thus supplied toward the printer body U1.
Since the toner cartridges TCy to TCk are well-known and described in JP-A-2008-286861 Publication, for instance, the other detailed description will be omitted.
In
In
The marker 16 according to the first example has a so-called firefly catching marker 16a for a firefly catching measurement which is disposed in positions corresponding to four corners of a preset square. Moreover, a groove-shaped marker 16b extended in a transverse direction and a groove-shaped marker 16c extended in a vertical direction are formed as an example of an orientation measuring detected portion between two upper firefly catching markers 16a and two right firefly catching markers 16a.
In
The central concave portion 17 and the peripheral edge concave portion 18 according to the first example take a circular shape seen on a plane as shown in
The first peripheral edge concave portion 18a has a center thereof disposed on a concentric circle having a radius of 0.8 mm from the concave mark central position 16a1. Twelve first peripheral edge concave portions 18a in total are disposed at an interval of 30 degrees over the concentric circle. Each of the peripheral edge concave portions 18a is formed to take a cylindrical shape having a diameter of 0.3 mm and a depth of 0.5 mm.
The second peripheral edge concave portion 18b has a center thereof disposed on a concentric circle having a radius of 1.4 mm from the concave mark central position 16a1. Eighteen second peripheral edge concave portions 18b in total are disposed at an interval of 20 degrees over the concentric circle. In the same manner as the first peripheral edge concave portion 18a, each of the peripheral edge concave portions 18b is formed to take a cylindrical shape having a diameter of 0.3 mm and a depth of 0.5 mm.
The third peripheral edge concave portion 18c has a center thereof disposed on a concentric circle having a radius of 2.1 mm from the concave mark central position 16a1. Twenty-four third peripheral edge concave portions 18c in total are disposed at an interval of 15 degrees over the concentric circle. In the same manner as the first peripheral edge concave portion 18a, each of the peripheral edge concave portions 18c is formed to take a cylindrical shape having a diameter of 0.3 mm and a depth of 0.5 mm.
The fourth peripheral edge concave portion 18d has a center thereof disposed on a concentric circle having a radius of 3 mm from the concave mark central position 16a1. Twenty-four fourth peripheral edge concave portions 18d in total are disposed at an interval of 15 degrees over the concentric circle. In the same manner as the first peripheral edge concave portion 18a, each of the peripheral edge concave portions 18d is formed to take a cylindrical shape having a diameter of 0.3 mm and a depth of 0.5 mm.
In the firefly catching marker 16a according to the first example, accordingly, only the central concave portion 17 is formed to have a large hole diameter and the peripheral edge concave portions 18a to 18d have hole diameters set to be equal to each other. Intervals in the radial direction of the peripheral edge concave portions 18a to 18d are set to be gradually increased, for instance, 1.4−0.8=0.6 mm, 2.1−1.4=0.7 mm and 3−2.1=0.9 mm apart from the concave mark central position 16a1. As shown in
In
Although there is illustrated the structure in which the marker 16 is formed by the marker applying portion 21a provided in the mold 21 in the first example, the invention is not restricted thereto but it is also possible to employ a method of forming the marker 16 by pressing a member having the heated marker applying portion 21a against the supply developer housing portion 2 after molding the supply developer housing portion 2 in the case in which the supply developer housing portion 2 is formed by a thermoplastic resin, for instance. In addition, it is also possible to employ a method of forming the marker 16 by pressing the marker applying portion 21a having a tip portion taking a shape of a blade or a peak against the supply developer housing portion 2 subjected to the molding.
In
The supply developer housing portion 2 accommodated in the pallet 26 is stored and transported in an accommodating state in the pallet 26 and is used for assembling the toner cartridges TCy to TCk through an assembling device 27 for carrying out an assembling operation shown in
In
A lateral part of the pallet table 28 is provided with a belt conveyor 29 according to an example of a delivering device for delivering the supply developer housing portion 2 put on an upper surface toward an assembling device (not shown) for assembling another component such as the agitator 6.
A manipulator 31 according to an example of a take-out moving device is disposed above the belt conveyer 29. The manipulator 31 serves to take the supply developer housing portion 2 out of the pallet 26 and to put the same supply developer housing portion 2 on the belt conveyer 29. In the manipulator 31 according to the first example, a plurality of links 31a according to an example of arm portions is rotatably coupled to each other, and furthermore, a hand portion 31b according to an example of a manual portion is supported on a tip of the link 31a. Thus, the manipulator 31 is constituted by the conventionally well-known articulated manipulator which may carry out an operation for moving the link portion 31a through a driving operation of an actuator (not shown), for instance, a motor serving as a driving source or an oil pressure and an operation for holding or releasing the supply developer housing portion 2 through the hand portion 31b.
A lamp 32 according to an example of a light source portion and a firefly catching camera 33 according to an example of a light receiving portion are provided obliquely and upward from the pallet table 28. The lamp 32 serves to irradiate a light on the supply developer housing portion 2 in the pallet 26 supported on the pallet table 28. The firefly catching camera 33 is disposed corresponding to a position in which the light irradiated from the lamp 32 is regularly reflected by the rear end wall 2d. The firefly catching camera 33 according to the first example has a camera body 33a and a lens 33b according to an example of an optical system supported thereon. The camera body 33a is constituted by a CMOS sensor according to an example of an image pick-up member. The lens 33b is supported on the camera body 33a and serves to transmit the light irradiated from the lamp 32 and reflected by the supply developer housing portion 2 to the camera body 33a.
Moreover, the assembling device 27 includes a control portion 36. The control portion 36 according to the first example has an I/O input/output interface for inputting/outputting a signal from/to an outside and adjusting an input/output signal level, an ROM: read only memory storing a program and data for executing a necessary processing, an RAM: random access memory for temporarily storing necessary data, a CPU: central processing unit for executing a processing depending on a program stored in a hard disk or an ROM, and a clock oscillator.
The control portion 36 has the following means 36a to 36h.
The delivering control means 36a serves to control a driving operation of the belt conveyer 29.
The light source control portion 36b serves to control to turn on/off the lamp 32.
The image acquiring means 36c serves to acquire a light received by the camera 33, that is, an image picked up.
The concave portion measuring means 36d serves to measure a position of the marker 16 in the supply developer housing portion 2 based on a concentration distribution of a light reflected from the marker 16, passing through the lens 33b and received by the camera body 33a.
The concave portion measuring means 36d according to the first example serves to measure the position of the marker 16 based on the concentration distribution of the marker 16 on the basis of a result of the measurement of the camera 33 which is acquired by the image acquiring means 36c.
In
In the first example, the firefly catching marker 16a is formed. The firefly catching marker 16a is wholly set to have an array which may be recognized in such a manner that a concentration is gradually increased toward the concave mark central position 16a1 side and is gradually reduced toward the peripheral edge portion. For this reason, the whole firefly catching marker 16a is photographed as a circular image in which the concentration is gradually increased toward the center and is gradually reduced toward the peripheral edge portion. In other words, an image having a blur impression is photographed as a whole.
A three-dimensional position of the concave mark central position 16a1 of the marker 16 is measured based on the technique of the firefly catching measurement from the circular image which is photographed. In other words, when a direction of an optical axis with respect to the camera 33 is set to be a Z′ direction and a perpendicular plane to the Z′ direction is set to be an X′Y′ plane, a position having X′ and Y′ coordinates over the X′Y′ plane is measured as a position in which the central position 16a1 of the circle has the highest concentration in the circular image. By utilizing the fact that a diameter of the circular image is larger when a distance to the marker 16 is greater, that is, a Z′ coordinate is greater, a position having the Z′ coordinate is measured from the diameter of the circular shape of the photographed image.
The concave portion measuring means 36d according to the first example serves to measure positions of the two groove-shaped markers 16b and 16c disposed in the four firefly catching markers 16a, that is, a positional relationship with the four firefly catching markers 16a.
The posture determining means 36e serves to discriminate a posture of the supply developer housing portion 2 based on the position of each of the markers 16 which is measured by the concave portion measuring means 36d. In other words, the posture determining means 36e according to the first example serves to discriminate a posture of the supply developer housing portion 2 which is varied depending on a tilt of the supply developer housing portion 2 in the pallet 26 or a tilt of the pallet 26 itself, that is, a tilt angle of the supply developer housing portion 2 with respect to the camera 33 based on three-dimensional positions of the four firefly catching markers 16a.
The type identifying means 36f serves to identify a type of the supply developer housing portion 2 based on the position of the marker 16 which is measured by the concave portion measuring means 36d. The type identifying means 36f according to the first example changes, depending on colors of Y, M, C and K, positions of the two groove-shaped markers 16b and 16c which are disposed asymmetrically with respect to the four firefly catching markers 16a which are disposed symmetrically, thereby identifying the type of the supply developer housing portion 2, that is, the colors of Y, M, C and K based on the positions of the groove-shaped markers 16b and 16c. Although the color is identified in the first example, the invention is not restricted thereto but the type identifying means 36f may also be utilized for identifying a machine type or destination of an image forming apparatus to be used, that is, an OEM destination, for instance, by changing the positions and number of the firefly catching markers 16a with respect to the groove-shaped markers 16b and 16c. In addition, although the type is identified by the groove-shaped markers 16b and 16c in the first example, the invention is not restricted thereto but the type identifying means 36f may also be utilized for identifying a direction of the supply developer housing portion 2, that is, a posture thereof based on the positions of the groove-shaped markers 16b and 16c with respect to the firefly catching marker 16a.
The take-out control means 36g serves to control an operation of the manipulator 31. The take-out control means 36g according to the first example repeats a work for controlling the manipulator 31 corresponding to the posture of the supply developer housing portion 2 in the pallet 26, holding the supply developer housing portion 2 by means of the manipulator 31, and furthermore, moving and putting the supply developer housing portion 2 onto the belt conveyor 29 based on a result of the discrimination which is obtained by the posture determining means 36e or the type identifying means 36f.
The position measuring devices 32 to 36 according to the first example for measuring the position of the marker 16 is constituted by the lamp 32, the camera 33 and the control portion 36.
In the position measuring devices 32 to 36 according to the first example which has the structures described above, the concave marker 16 formed on the supply developer housing portion 2 is measured so that the position of the marker 16 is measured and the posture or type is discriminated and identified based on the position of the marker 16.
With the conventional structure, an LED light source is used as a marker, a convex solid marker is used or a sticker having a marker printed thereon is put. However, there is a problem in that a cost is increased and an installation place has restrictions when the LED is provided or the solid marker is used in order to discriminate the posture or type. In the case in which the LED or solid marker is provided or the sticker is put, moreover, there is a problem in that a precision is deteriorated due to an error of an installing or putting work or an individual difference in each component.
On the other hand, in the first example, the marker 16 constituted by the concave portion is used and it is not necessary to provide an LED or to carry out printing when fabricating the supply developer housing portion 2. Consequently, a cost of the fabrication may be reduced. In the first example, particularly, the marker 16 is applied by using the marker applying portion 21a of the mold 21, and the fabrication is carried out in molding so that the cost may be reduced. In addition, a positional shift for an individual piece of the supply developer housing portion 2 which is created is rarely made so that a precision in a measurement of a position may be enhanced.
In the first example, furthermore, the position of the marker 16 is measured by utilizing the firefly catching measurement. As in the prior art such as the Patent Document 1, in the case in which a simple geometrical pattern such as a combination of circular and square shapes is employed to carry out photographing by means of a camera, there is a problem in that a precision in a measurement of a distance from a component may not be sufficiently obtained and a precision in a work for holding the component through a manipulator is deteriorated. On the other hand, by using the firefly catching measurement as in the first example, it is possible to sufficiently obtain a precision in a measurement of a distance from the supply developer housing portion 2 according to an example of a component with a simple structure. Thus, it is possible to enhance a precision in a work for causing the manipulator 31 to hold the component as compared with the prior art.
Next, the second example according to the invention will be described. In the description of the second example, components corresponding to the components in the first example have the same reference numerals and detailed explanation thereof will be omitted.
The second example is different from the first example in the following respects and has the same structure as that of the first example in the other respects.
In
A central concave portion 17 according to the second example is formed to take a shape of a cylinder having a diameter of 1 mm and a depth of 0.5 mm.
The first peripheral edge concave portion 18a′ has a center disposed on a concentric circle having a radius of 1 mm from a concave mark central position 16a1. Eight first peripheral edge concave portions 18a′ in total are disposed at an interval of 45 degrees over the concentric circle. Each of the peripheral edge concave portions 18a′ is formed to take a shape of a cylinder having a diameter of 0.7 mm and a depth of 0.5 mm.
The second peripheral edge concave portion 18b′ has a center disposed on a concentric circle having a radius of 2 mm from the concave mark central position 16a1. Eighteen second peripheral edge concave portions 18b′ in total are disposed at an interval of 20 degrees over the concentric circle. Each of the peripheral edge concave portions 18b′ is formed to take a shape of a cylinder having a diameter of 0.5 mm and a depth of 0.5 mm.
The third peripheral edge concave portion 18c′ has a center disposed on a concentric circle having a radius of 3 mm from the concave mark central position 16a1. Thirty-six third peripheral edge concave portions 18c′ in total are disposed at an interval of 10 degrees over the concentric circle. Each of the peripheral edge concave portions 18c′ is formed to take a shape of a cylinder having a diameter of 0.3 mm and a depth of 0.5 mm.
In the firefly catching marker 16a′ according to the second example, accordingly, a hole diameter of the concave portion is gradually reduced toward an outside of the concentric circle, and furthermore, a diameter of the concentric circle is set at an equal interval of 1 mm. Therefore, the whole firefly catching marker 16a′ according to the second example also has an array which may be recognized in such a manner that a concentration is gradually increased toward the concave mark central position 16a1 side and is gradually reduced toward the peripheral edge portion.
Also in position measuring devices 32 to 36 according to the second example which have the structures described above, in the same manner as in the first example, the firefly catching marker 16′ constituted by the concave portion is formed. By utilizing the technique of a firefly catching measurement, it is possible to measure a position at a lower cost with a higher precision as compared with the prior art.
Next, the third example according to the invention will be described. In the description of the third example, components corresponding to the components in the first example have the same reference numerals and detailed explanation thereof will be omitted.
The third example is different from the first example in the following respects and has the same structure as that of the first example in the other respects.
In
In position measuring devices 32 to 36 according to the third example which have the structures described above, the firefly catching marker 16a″ constituted by the semispherical concave portion is formed. In the same manner as in the first example, by utilizing the technique of the firefly catching measurement, it is possible to measure a position at a lower cost with a higher precision as compared with the prior art.
Next, the fourth example according to the invention will be described. In the description of the fourth example, components corresponding to the components in the first example have the same reference numerals and detailed explanation thereof will be omitted.
The fourth example is different from the first example in the following respects and has the same structure as that of the first example in the other respects.
In
The central concave portion 42 and the peripheral edge concave portion 43 according to the fourth example have a structure in which a light irradiated from a lamp 32 is reflected in a reverse advancing direction and are formed by a concave portion taking a shape of a triangular pyramid, that is, a concave portion of a corner cube type as shown in
In the fourth example, the central concave portion 42 is constituted by a combination of six concave portions 44 taking a shape of a triangular pyramid to form a regular triangular opening having a side L to be L=0.577 mm=1/(31/2) as shown in
The first peripheral edge concave portion 43a is disposed on a concentric circle having a radius of 0.8 mm from the concave mark central position 41a in such a manner that a position of gravity of the triangular pyramid of each concave portion 43a corresponds thereto, and eight first peripheral edge concave portions 43a in total are disposed at an interval of 45 degrees over the concentric circle. Each of the peripheral edge concave portions 43a is formed in the same manner as the concave portion 44 taking the triangular pyramid shown in
The second peripheral edge concave portion 43b is disposed on a concentric circle having a radius of 1.4 mm from the concave mark central position 41a in such a manner that a position of gravity of the triangular pyramid of each concave portion 43b corresponds thereto, and twelve second peripheral edge concave portions 43b in total are disposed at an interval of 30 degrees over the concentric circle. Each of the peripheral edge concave portions 43b is constituted by the concave portion 44 in the same manner as the first peripheral edge concave portion 43a.
The third peripheral edge concave portion 43c is disposed on a concentric circle having a radius of 2.1 mm from the concave mark central position 41a in such a manner that a position of gravity of the triangular pyramid of each concave portion 43c corresponds thereto, and eighteen third peripheral edge concave portions 43c in total are disposed at an interval of 20 degrees over the concentric circle. Each of the peripheral edge concave portions 43c is constituted by the concave portion 44 in same manner as the first peripheral edge concave portion 43a.
The fourth peripheral edge concave portion 43d is disposed on a concentric circle having a radius of 3 mm from the concave mark central position 41a in such a manner that a position of gravity of the triangular pyramid of each concave portion 43d corresponds thereto, and twenty-four fourth peripheral edge concave portions 43d in total are disposed at an interval of 15 degrees over the concentric circle. Each of the peripheral edge concave portions 43d is constituted by the concave portion 44 in same manner as the first peripheral edge concave portion 43a.
Accordingly, the firefly catching marker 41 according to the fourth example wholly has an array which may be recognized in such a manner that a density and a concentration are gradually increased toward the concave mark central position 41a side and are gradually reduced toward the peripheral edge portion as shown in
In
In an image photographed by the camera 33 according to the fourth example in
In the position measuring device according to the fourth example which has the structure described above, there is formed the firefly catching marker 41 of the retroreflection type which is constituted by a concave portion taking a shape of a triangular pyramid. In the same manner as in the first example, by utilizing the technique of the firefly catching measurement, it is possible to measure a position at a lower cost with a higher precision as compared with the prior art.
Moreover, the camera 33 and the lamp 32′ may be disposed adjacently to each other. As compared with a structure in which it is necessary to dispose the camera 33 and the lamp 32′ apart from each other in order to measure a regular reflected light, consequently, it is possible to reduce a size of the whole position measuring device.
Next, the fifth example according to the invention will be described. In the description of the fifth example, components corresponding to the components in the first example have the same reference numerals and detailed explanation thereof will be omitted.
The fifth example is different from the first example in the following respects and has the same structure as that of the first example in the other respects.
In
Accordingly, the whole firefly catching marker 41′ according to the fifth example also has an array which may be recognized in such a manner that densities and concentrations of the concave portions 18a to 18e are gradually increased toward a concave mark central position 16a1 side and are gradually reduced toward the peripheral edge portions.
Also in position measuring devices 32 to 36 according to the fifth example which has the structure described above, in the same manner as in the first example, there is formed the firefly catching marker 41′ constituted by the concave portion. By utilizing the technique of the firefly catching measurement, it is possible to measure a position at a lower cost with a higher precision as compared with the prior art.
Although the examples according to the invention are described above in detail, the invention is not restricted to thereto but various changes may be made within the gist of the invention described in the claims. Variants (H01) to (H06) according to the invention will be illustrated below.
(H01) Although the printer U is illustrated as an example of the image forming apparatus in the examples, the invention is not restricted thereto but the image forming apparatus may be constituted by a copying machine, a FAX or a composite machine having some or all of their functions, for instance. Although an image forming apparatus using developers having four colors is illustrated, moreover, the invention is not restricted thereto but can also be applied to an image forming apparatus using a simple color or an image forming apparatus using developers having two, three or five colors or more.
(H02) Although the supply developer housing portion 2 is illustrated as the target on which the marker is to be formed in the examples, the invention is not restricted thereto but may be applied to other members constituting the toner cartridges TCy to TCk or optional members other than the toner cartridges TCy to TCk. In addition, it is also possible to apply the marker to the pallet 26 according to an example of the container accommodating the supply developer housing portion 2 according to an example of an accommodated substance, thereby measuring the tilt angle, that is, the posture of the pallet 26 according to an example of the target.
(H03) Although there is illustrated the structure using the position measuring device in the assembly of the toner cartridges TCy to TCk in the examples, the invention is not restricted thereto but it is possible to use the position measuring device in an assembly of other components or in a decision whether a direction or posture is wrong or an image forming apparatus is installed horizontally when it is to be provided in a delivery destination.
(H04) In the examples, the number and shape of the concave portions and specific numeric values of the hole diameter, the diameter of the concentric circle and the depth are not restricted to the structures illustrated in the examples but may be optionally changed depending on a design or a specification. Moreover, it is possible to detect the posture by providing at least three firefly catching markers. Depending on the posture, however, there is a possibility that an image might be picked up to cause an overlap of two markers. For this reason, it is more desirable to provide at least four firefly catching markers. Furthermore, it is also possible to discriminate the type by using at least five firefly catching markers to replace the disposition depending on the type of the component.
(H05) Although there is employed the structure in which the two groove-shaped markers 16b and 16c are provided and the four firefly catching markers have the same shape in the examples, the invention is not restricted thereto but it is also possible to discriminate the posture without the groove-shaped markers 16b and 16c by asymmetrically disposing two firefly catching markers 16a according to the first example and two firefly catching markers 16′ according to the second example in the four markers, for instance. In addition, the invention is not restricted to the structure in which they are disposed on four corners of the square but it is also possible to discriminate the posture or the type through only the firefly catching marker without the groove-shaped markers 16b and 16c by shifting the positions in which the four markers are to be disposed from the four corners and asymmetrically providing them.
(H06) In the examples, the array according to the fifth example can also be applied to the first to fourth examples.
In other words, it is also possible to omit the central concave portions 17 and 17″. Although all of the peripheral edge concave portions 18a to 18e according to the fifth example are set to have the same shape, moreover, the invention is not restricted thereto but it is also possible to vary the diameter or the number.
The foregoing description of the exemplary embodiment of the present invention has been provided for the purpose of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and various will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, thereby enabling other skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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P2010-142770 | Jun 2010 | JP | national |