The present invention relates to a positioning arm for positioning instruments, in particular medical instruments. However, the positioning arm according to the invention also allows a variety of other instruments, devices or tools to be precisely positioned. These may include, for example, measuring instruments, monitors, microphones, loudspeakers and lighting fixtures. Such positioning arms are also ideally suited for holding vessels and equipment in laboratories.
A wide variety of positioning arms with different requirements are known from the state of the art for different applications. Particularly in the case of positioning arms for positioning medical instruments, for example, very high demands are placed on the stability, reliability and operability of the positioning arms. Thus, numerous attempts have been made in the prior art to further develop and improve positioning systems taking these requirements into account.
For example, a positioning arm with a rotating body or swivel joint and two arm elements hinged thereto is known from the applicant's publication WO 2017/144 172 A1. In this case, the angle between the two arm elements is configured to be fixed by a ratchet attached to the rotary body via a coupling, a switch being provided on the coupling which locks the angular position of the arms relative to one another in a desired switch position.
The positioning arm known from WO 2017/144 172 A1 presents the advantage that, thanks to the ratchet, it is possible to easily lock, i.e. block the rotary joint of the positioning arm with relatively little force. In particular, it is also possible to operate the ratchet easily in a sterile environment, for example under a sterile covering foil. In addition, the ratchet allows a certain minimum torque to be specified so that the positioning arm is locked reliably.
However, the positioning arm known from WO 2017/144 172 A1 presents the disadvantage that operation is still dependent on the skill of a user. Therefore, a residual risk remains during usage if the user does not operate the ratchet correctly and the arm becomes misaligned during a surgical procedure. In addition, the ergonomics or usability are still not optimal. For example, when positioning the positioning arm, the user must simultaneously hold the instrument at the end of the positioning arm and keep an eye on the surgical field. Such a simultaneous procedure is very difficult for the user, especially since relatively high forces must be applied when locking the arm and the rotational movement when turning the ratchet can run counter to movements of the other hand. Since the positioning arm has to be repositioned many times before, during and after a surgical procedure, i.e. multiple opening and closing are required, a faster operating option would also be desirable.
Another positioning arm is known from the U.S. Pat. No. 10,687,915 B2. In this, pressure for locking joints is transmitted to the joints via hydraulically, pneumatically or mechanically adjustable pistons and/or linkages. This requires high closing forces and relatively complex transmission elements.
The well-known three-joint support arms or three-joint stands consist of a large number of components that are often very delicate and have to withstand very high compression and bending forces. This makes production expensive and one is very limited in the choice of materials. Hard metal alloys or special hardened steels must be used, especially for the pressure elements/pressure rods and in the joints (sometimes with special coatings) because other materials cannot withstand them. The use of lightweight aluminum or plastic materials (for better handling or for use in the X-ray beam or magnetic field of an MRI scanner) is therefore always accompanied by loss of the locking pressure in the joints and loss of the holding force of the arm in the case of the familiar three-joint holding arms or three-joint stands, and durability is also reduced.
Based on the aforementioned prior art, it is the object of the present invention to provide a positioning arm that eliminates the problems and disadvantages of the systems known from the prior art and has corresponding advantages over them. In particular, it is the object of the present invention to provide a positioning arm which permits ergonomically advantageous, convenient and rapid operation of the positioning arm.
The solution according to the invention provides a positioning arm for positioning instruments or tools, which comprises at least two arm elements which are connected to one another by means of a central joint so as to be pivotable about a pivot axis. Thereby, at least one of the arm elements comprises a further joint at an end opposite to the central joint. The positioning arm further comprises a blocking device for blocking and releasing the central joint and the at least one further joint, which is arranged at the central joint and effects the blocking and release of the further joints via at least one transmission device formed on or by the arm elements. Due to the arrangement of the blocking device at the central joint, the actuation takes place in an ergonomically favorable grip area laterally above the patient.
The particularly simply constructed, robust positioning arm according to the invention is characterized by the fact that the transmission device is formed by at least one pair of pincer arms and, particularly preferably, by two pairs of pincer arms. The pincer arms each comprise a longer lever arm and a shorter gripping arm, the lever arms being connectable with their rear ends aligned in the region of the central joint by means of the blocking device and the gripping arms forming part of the further joints. This embodiment requires very low actuating forces because, in addition to the closing force of the blocking device, the pincer arms provide an additional lever transmission between the force application point at the ends of the longer lever arms and the force transmission point at the shorter gripping arms.
The embodiment according to the invention creates an articulated arm with three main joints which, unlike the known articulated arms, does not work with filigree pressure elements inside the arm elements requiring additional guides, but with robust pairs of pincers directly forming the arm elements.
Preferably, both arm elements each comprise a further joint and the blocking device is connected to the further joint by means of a transmission device in each case.
The positioning arm is used in particular to position or hold medical instruments, tools or aids reliably, i.e. safely and precisely, during an operation on a patient. Such reliable positioning of instruments or tools, for example needles, hooks, tweezers or markers, is essential, particularly during neurosurgical or bioptic procedures.
When using the positioning arm for positioning medical instruments, for example, one of the arm elements is configured to be connected via a further joint to a fastening device for an operating table. The other arm element can be designed to be connected accordingly via a further joint to an instrument holder designed particularly advantageously as a universal adapter. Instead of a fastening device for an operating table, an outer end of one of the arm elements can also be provided with a magnetic clamping device for fastening to a metallic surface or with a screw-on flange plate for temporary or permanent fastening to a wall or a carrier.
According to a first preferred embodiment, the at least one further joint comprises a rotatable clamping body. The rotatable clamping body is designed either as a ball or as a rotating sleeve, the latter being particularly advantageous for the additional mounting of a rotatable ball and thus permitting not only any desired rotation but also virtually any desired pivoting angle.
The simple robust design consisting of a few parts, of which at least two pincer arms in each case can be manufactured inexpensively as identical parts, and the ease of assembly also enable safe and efficient sterilization of all parts of the positioning arm, whereas known positioning arms comprise a large number of parts with numerous undercuts, bores, blind holes, adhesions or the like and are therefore difficult to dismantle for a sterilization process and difficult to access in all areas.
In addition to being simple to manufacture and easy to assemble, positioning arms according to the invention are also characterized by the fact that they are configured to fix even high payloads very securely and with millimeter precision while being lightweight. Since the pincer arms used are also very easy to manufacture from plastic, the positioning arms they form are usable directly, for example, in MRI applications in the radiation area of the tube.
The blocking device preferably comprises an actuating element displaceable in the axial direction of the central joint and connected to an actuating device. In a simpler embodiment, the actuating device can be formed by a rotary handle connected to a thread, by a clamping handle connected to an eccentric, or by a preferably battery-powered electric motor. Although blocking by means of the blocking device is preferably performed electrically, manual blocking or release of the joints may alternatively be possible. For example, the blocking device can be operated without electrical power via a thread or an eccentric. In connection with a design of the transmission device by pincer arms, an additional mechanical transmission takes place between force introduction and force transmission, which can lie approximately within a ratio of 1:2 to 1:10. Due to this additional transmission ratio, only relatively low actuation is required at the blocking device. The electrical energy required to operate the blocking device in the case of a motor drive is preferably supplied by means of an accumulator. This eliminates the need for cabling, which can be a source of danger inside the operating room.
The positioning arm according to the invention solves the task in an excellent way. Both with a manual actuating device and with a motorized actuating device, the blocking device can be operated very conveniently, easily and quickly. Moreover, the operation is designed to be at least substantially independent of the available forces of a user. Due to the additional transmission by means of the transmission device, the positioning arm can always be locked in a stable enough position even with a small amount of force and cannot be misaligned during operation. Furthermore, the small operating travels of the blocking device enable very fast operation. Complete locking of the joints of the positioning arm can be achieved within a few seconds.
Another advantage of the purely mechanically or electrically operated blocking device is its compactness. There have been enormous technical developments in electric drives in recent years. Alternative known pressure systems that work with compressed air, hydraulic oil or the like (see, for example, the U.S. Pat. No. 10,687,915 B2 mentioned at the beginning) are cost-intensive to manufacture, complex to use and maintain, and, because of the fluids used, pose a risk to the sterile surgical field and the user that can be avoided by the invention. Particularly with regard to sterility, it is advantageous that electric drives i.e. motors including the associated electronics are now also available in a way that can be sterilized, in particular autoclaved. This is particularly relevant for applications where it is not possible to work with a sterile covering foil. With regard to sterilizability, the entire positioning arm according to the invention is characterized by the fact that its few parts can be completely disassembled very easily and quickly for cleaning and can also be easily reassembled after sterilization.
In particular, the progressive opening of the individual joints may be desirable to prevent there being only one fully opened state in which all the joints of the positioning arm move back and forth in an unstable manner. By appropriately coordinating and adjusting the actuation paths of the blocking device, the transmission devices and the clamping bodies used in the other joints, it is possible to determine in a simple manner exactly which of the joints is the first to be fully locked at the beginning of the actuation of the blocking device and which is the last to be fully locked. By using clamping bodies with slightly different diameters or by using spacer washers in the area of the central joint, this sequence can also be changed subsequently if required.
The further joint preferably comprises a rotatable clamping body. A first advantageous embodiment provides that the further joint with a ball as clamping body is designed as a ball joint. A ball joint is a joint with a freely rotatable and pivotable ball. The transmission devices formed by the present pincer arms is configured to, for example, receive a ball directly between their gripping arms, which are preferably formed on the inside of their ends with slightly concave depressions in the manner of troughs, and lock it in place when the lever arms are pressed together.
According to a further advantageous embodiment, the further joint comprises a rotating sleeve which is rotatably held on the gripping arms of the pincer arms, for example by means of a groove or screw-in, and which is locked when the gripping arms are closed. Particularly advantageously, a slotted receptacle consisting of several segments is provided in a rotating sleeve at an end remote from the gripping arms for a ball of a ball joint, so that when the gripping arms are not locked, a rotation of the rotating sleeve and additionally a pivoting movement of the ball in the rotating sleeve provide additional degrees of freedom. When the gripping arms are locked, rotation of the rotating sleeve is simultaneously prevented and the ball is also firmly locked by pressing the segments of the rotating sleeve together.
Another advantageous embodiment provides that the clamping body is connected by means of a tie rod to a connecting joint (113; 123) connecting two pincer arms. In this case, the tie rod pulls the clamping body against a trough-shaped seat at the end of the pincer arms when they are locked.
According to an advantageous further development of the invention, an electric blocking device comprises an electric motor with an output shaft aligned perpendicular to the axis of the central joint and connected to the blocking device by means of a bevel gear drive or worm gear. With such a design, the advantage lies in a particularly high degree of compactness. The electrical blocking device can be arranged on one of the arm elements to save space. Usually, in most applications, only very limited space is available and the best possible access from the surgeon to the operating field is of high relevance. Such a motor-gearbox arrangement, which can also be used for the present invention, is already described in the applicant's earlier application DE 10 2020 122 352.8 of 26 Aug. 2020, which was also filed as PCT/EP2021/067028 on 22 Jun. 2021 and the contents of which are to that extent also made part of the disclosure content of this application.
All of the advantages described above can be used particularly well in a positioning arm for positioning medical instruments. Instead of simple medical devices and instruments, the positioning arm can also be used to position miniaturized robots in a position close to the area of application, in which case the further actuation of at least one instrument—such as a puncture needle—is preferably performed remotely by means of a robot that can be moved with several degrees of freedom.
Further features, advantages and embodiments of the invention will be apparent from the following description based on the figures, wherein:
As used throughout the present disclosure, unless specifically stated otherwise, the term “or” encompasses all possible combinations, except where infeasible. For example, the expression “A or B” shall mean A alone, B alone, or A and B together. If it is stated that a component includes “A, B, or C”, then, unless specifically stated otherwise or infeasible, the component may include A, or B, or C, or A and B, or A and C, or B and C, or A and B and C. Expressions such as “at least one of” do not necessarily modify an entirety of the following list and do not necessarily modify each member of the list, such that “at least one of “A, B, and C” should be understood as including not only one of A, only one of B, only one of C, or any combination of A, B, and C.
Similar elements are generally indicated in the figures with the same or similar reference numerals.
A positioning arm 100 shown in
At an end remote from the central joint 130, the second arm element 120 comprises a further joint 150 through which the positioning arm 100 is connectable to a universal adapter 170.
The first arm element 110 is formed by an outer pincer arm 111 and an inner pincer arm 112, which are connected to each other at a connecting joint 113 formed, for example, by a bolt 1131. The outer pincer arm 111 comprises a lever arm 1111 starting from the central joint 130 and a gripping arm 1112 between the connecting joint 113 and the further joint 140. The inner pincer arm 112 comprises a lever arm 1121 starting from the central joint 130 and a gripping arm 1122 behind the connecting joint 113 in the direction of the further joint 140.
At least one gripper 1113 is formed on the gripping arm 1112 and at least one gripper 1123 is formed on the gripping arm 1122. The inside of the gripping arm 1112 comprises a concave recess 1114 and the inside of the gripping arm 1122 comprises a concave recess 1124. The grippers 1113 of the gripping arm 1112 and the grippers 1123 of the gripping arm 1122 enclose a clamping body 141 of the further joint 140, which in
The ball 142 is connected to a cylindrical connecting piece 144, which preferably has an external thread formed thereon that is not shown and which can be screwed into a matching internal thread of the fastening device 160, which is also not shown.
The second arm element 120 is formed by an outer pincer arm 121 and an inner pincer arm 122, which are pivotably connected to one another in a connecting joint 123 formed, for example, by a bolt 1231. The outer pincer arm 121 comprises a lever arm 1211 starting from the central joint 130 and a gripping arm 1212 between the connecting joint 123 and the further joint 150. The inner pincer arm 122 comprises a lever arm 1222 starting from the central joint 130 and a gripping arm 1222 behind the connecting joint 123 in the direction of the further joint 150.
At least one gripper 1213 is formed on the gripping arm 1212 and at least one gripper 1223 is formed on the gripping arm 1222. The inside of the gripping arm 1212 comprises a concave recess 1214 and the inside of the gripping arm 1222 comprises a concave recess 1224. The grippers 1213 of the gripping arm 1212 and the grippers 1223 of the gripping arm 1222 enclose a clamping body 151 of the further joint 150, which in
The ball 152 is connected to a cylindrical connecting piece 154, which preferably comprises a male thread (not shown) that can be screwed into a matching female thread of a carrier 171 of the universal adapter 170, which is also not shown.
At least two of the pincer arms 111, 112, 121 and 122 comprise latching elements 1115, 1125, 1215 and 1225. In
In an alternative embodiment shown in
The pincer arms 111, 112, 121 and 122 comprise an offset shape, with a transversely extending bore being provided approximately in the center of the offset for forming the connecting joints 113 and 123, respectively, by means of a through bolt. In these areas of the transversely extending bores, rectangular cutouts 1117, 1127, 1217 and 1227 are formed on the four pincer arms 111, 112, 121 and 122, which cutouts extend approximately to the center of the respective pincer arms and, in the assembled state, allow a respective pair of pincer arms 111 to engage with 112 and 121 with 122.
The pincer arms 111, 112, 121 and 122 can be manufactured inexpensively as identical parts in a robust design as an aluminum die casting or as a plastic injection molding.
The central joint 130 forms a pivot axis 131 for the first arm element 110 and the second arm element 120. The central or middle joint 130 connects—as best shown in
In each case, the outer pincer arm 121 of the second arm element 120, the inner pincer arm 112 of the first arm element 110, the inner pincer arm 122 of the second arm element 120 and the outer pincer arm 111 of the first arm element 110 lie alternately one above the other from bottom to top. The threaded rod 1322 is connected at its upper end to an operating element formed as a rotary handle 1321 or, as shown in
The lower end of the threaded rod 1322 is screwed either—as shown in
The threaded rod 1322, in conjunction with the operating elements, namely the rotary handle 1321, the clamping handle 1324 or a motor 1326 indicated in
The motor 1326 is preferably driven by an accumulator arranged in the housing, which is preferably integrally formed on the pincer arm 111, wherein the operating elements 1327 are arranged in an ergonomically favorable manner and the housing, as shown in
Tightening the operating elements 1321, 1324 or 1326 presses the ends of the pincer arms 111, 112, 121 and 122 against each other. In an only slightly tightened state, a swiveling movement about the pivot axis 131 is still possible. If, on the other hand, the operating elements 1321, 1324 or 1326 are tightened strongly, the swiveling movement of the arm elements 110 and 120 relative to each other is blocked in the central joint 130.
This locking can be reinforced by the interlocking toothing 1116, 1126, 1216 and 1226 of the latching elements 1115, 1125, 1215 and 1225. Two variants are possible here. As shown in
On the other hand, as shown in
By blocking the middle joint 130 by means of the blocking device 132, the other joints 140 or 150 are also blocked simultaneously or with a slight time delay. When the pincer ends are pressed together at the lever arms 1111, 1121, 1211 and 1221 of the pincer arms 111, 112, 121 and 122, the gripping arms 1112 and 1122 of the first arm element 110 and the gripping arms 1212 and 1222 of the second arm element 120 are simultaneously pressed together. They thereby enclose the clamping bodies 141 and 151, respectively, which are formed either by balls 142 and 152, respectively, or by rotating sleeves 143 and 153, respectively, the rotating sleeves 143 and 153, respectively, in turn also being suitable for receiving balls 142 and 152, respectively, according to a particularly advantageous variant.
By means of different diameters of the balls 142 or 152 and/or by means of different thicknesses of spacer sleeves 133, it is possible to set very precisely which of the joints 130, 140 and or 150 locks first and which locks last when the blocking device 132 is actuated. According to an advantageous variant, for example, the joint 140 can block first after the positioning arm 100 has been roughly pivoted into the required position of use. When the blocking device 132 is further tightened, the central joint 130 can then block next, for example, and the further joint 150 last, after an instrument 190 arranged there on the universal adapter 170 has been rotated or pivoted into the target position. The sequence just described is only to be seen as an example. Any other sequence is also possible with a corresponding adjustment of the diameters or the diameters of the balls 142 or 152 and/or the rotating sleeves 143 or 153 and/or the thickness of the spacer washers 133. It is also possible to influence the timing of the locking of the respective joint 130, 140 or 150 by changing the length ratios of the lever arms to the gripping arms on the respective pair of pincer arms.
Instead of the latching elements 1115, 1125, 1215 and 1225, an outer cone 1118 on the pincer arm 111 engaging in an inner cone 1228 on the pincer arm 122 and an outer cone 1218 on the pincer arm 121 engaging in an inner cone 1128 on the pincer arm 112 can also assist the blocking device 132 in blocking the central joint 130, as shown in
To ensure that the blocking device 132 of the central joint 130 opens easily when the rotary handle 1321, the clamping handle 1324 or the motor 1326 is opened, it is advantageous if at least one spring element 134 counteracts the closing force. In
Handling of the positioning arm 100 according to the invention is advantageously additionally facilitated by the fact that, as shown in
As can be seen in
At the other end on the patient side, a universal adapter 170 is particularly preferably provided adjacent to the second joint 150, which can be connected to the connecting piece 154, for example, by screwing it into a carrier 171. The universal adapter 170 comprises a shaped body 173, which is particularly preferably designed in the manner of a three-sided prism. The shaped body 173 is configured to be positively connected to a receptacle 181 on a holder 180, the shaped body 173 thereby being pressed in a wedge shape against the two inclined front flanks of the receptacle 181 when a slider 184, which is displaceably mounted on the holder 180, is pressed against it from behind by means of a rotary handle 182. The universal adapter 170 may additionally comprise a rotation axis 172 formed by a screw 175 with a rotary handle 174 arranged thereon (
The prism of the shaped body 173 has no sharp corners and edges. If a sterile covering foil 200 (see
As can be seen from
The universal adapter 170 represents an independently inventive feature in its own right, as it is connectable by its shaped body 173 to any holders 180 for any tools 190, 191, 192, 193, 194 and 195. As a result, any tools 190, 191, 192, 193, 194 and 195 can be arbitrarily placed and quickly changed on a plurality of such positioning arms 100 as required during an operation. The positioning arm 100 according to the invention is also suitable for attaching preferably remotely operable robotic systems or patient positioning systems to the universal adapter 170. The locking of the joints 130, 140, 150 is so stable in the locked state that the entire operating table can be raised on the universal adapter 170 without the set position of the joints 130, 140, 150 changing in the slightest.
As can be seen from
Sterility can also be achieved in a simple manner by drawing a sterile covering foil 200 over the entire positioning arm 100. This is only indicated in
After the tie rod 1423 is inserted into the bore of the ball 1420, a connecting piece 1440 with its thread 1441 attached to one end is screwed into the thread 1421 of the ball 1420.
The ball 1420 is pulled by means of the tie rod 1423 when the pincer arms 111 and 112 are pressed together against a recess 1114, which is flatter in this case, of a gripper 1113 at the end of the pincer arms 111 and 112, thereby arresting a movement of the ball 1420. The teeth of the gripper 1113 are designed to be shorter in this variant than in the variants described first, in which the teeth of the grippers 1113, 1123, 1213, 1223 engage around the clamping bodies 141, 151 or the balls 142, 152 to more than half their diameter.
In
The scope of protection of the present invention is given by the claims and is not limited by the features illustrated in the description or shown in the figures.
Number | Date | Country | Kind |
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202020107591.8 | Dec 2020 | DE | national |
This application is a national phase application of International Application No. PCT/EP2021/087291, filed Dec. 22, 2021, which claims priority to German Patent Application 202020107591.8, filed on Dec. 29, 2020, the content of all of the aforementioned of which is herein incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/087291 | 12/22/2021 | WO |