The present invention relates to a reciprocating piston engine having an internal combustion engine which is operated having a variable compression ratio controlled by a switchover element.
The invention relates to an internal combustion engine having an adjustable variable compression ratio, a crankshaft having a crankshaft center line and at least one counterweight, which has an extent with a maximum distance from the crankshaft center line, at least one connecting rod, an adjusting mechanism for adjusting the adjustable variable compression ratio, a switchover element for switching the adjusting mechanism, wherein the switchover element is arranged on the connecting rod, and an actuating element for switching over the switchover element from a first position, which corresponds to a first compression ratio, into a second position.
An internal combustion engine of this kind is known from WO-A-2014/019684 and WO-A-2014/019683. In the case of the internal combustion engine according to WO-A-2014/019684, a switchover element for switching the adjusting mechanism is arranged on the bottom end of the connecting rod. An actuating element for switching over the switchover element, which actuating element does not move with the crankshaft or the connecting rod, is furthermore arranged in the region of the bottom dead center position of the connecting rod and to the side of the connecting rod. In internal combustion engines having relatively large counterweights on the crankshaft for mass balancing, such a design is found to be too complex in view of the limited installation space. Moreover, such a design does not offer sufficient installation space, and hence allows too few variants for possible arrangements of the switchover element relative to the actuating element, to modify or optimize the geometrical shape of the actuating element, designed in the manner of a cam disk, along the trajectory described by the switchover element during a revolution of the connecting rod, e.g. to optimize it as regards a reduced impact when the switchover element strikes the actuating element.
Further internal combustion engines having a variable compression ratio are known from DE-A-10 2011 108 790, DE-A-10 2012 014 917 and US-A-2 989 954.
It is therefore the object of the present invention to provide a reciprocating piston engine, in particular an internal combustion engine of the type stated at the outset, in which the number of possible variants for arrangement of the switchover element and of the associated actuating element for switching the adjusting mechanism is increased.
According to the invention, this object is achieved by an internal combustion engine having the features of patent claim 1. Advantageous embodiments with expedient developments of the invention will become apparent from the remaining patent claims, the description and the figures.
Thus, the proposal according to the invention is that the actuating element for the actuation, in particular mechanical actuation, of the switchover element, by means of which, in turn, the switch for adjusting the compression ratio is switched over, is arranged outside that region of the crankshaft which said crankshaft, together with the design elements thereof, such as counterweights, crankpins, bearing journals etc., occupies during rotation. The connecting rod provided with the adjusting mechanism now has a connecting rod portion in the region of the crankshaft connecting-rod bearing or around said bearing which is outside the region or space described above during a revolution of the connecting rod, more specifically for at least part of the connecting rod revolution. If, according to the invention, the switchover means is now arranged in said connecting rod portion, it is possible to act upon it by means of the actuating element from outside the crankshaft. The actuating element has actuating or contact surfaces, in particular two such surfaces, in order namely to transfer the switchover means out of a first position into a second position and vice versa. It is expedient if the switchover means extends beyond a different side of the connecting rod in each of the two positions of said switchover means. If the actuating element is now expediently designed in the manner of a fixed cam disk, i.e. a cam disk which does not rotate with the connecting rod or the crankshaft, and this cam disk can be moved forward and backward parallel to the crankshaft center line since it is arranged outside the space occupied by the crankshaft, the switchover element can be actuated mechanically in each case by a different one of two actuating surfaces of the cam disk (of the actuating element).
In the context of the invention, it is likewise possible for the actuating element to act on the switchover element in a manner other than mechanical. Thus, for example, magnetic solutions (e.g. inductively operating switches or, alternatively, other contactless operating switches, such as capacitive or optical switches) can be used, wherein in that case the corresponding actuating elements and switchover elements can also be designed accordingly.
In order to provide an internal combustion engine in which the number of possible variants for arrangement of the actuating element relative to the switchover element for the switch of the adjusting mechanism is increased, a proposal according to a development/variant of the invention is that the switchover element is arranged on the connecting rod in such a way that, during a revolution of the connecting rod, it describes a trajectory which intersects a circle (“orbit”) with a radius equal to the maximum distance of the counterweight from the crankshaft center line. In that case, the switchover element is situated outside the orbital path of the counterweight, where the actuating element can be accommodated with relatively few problems (degrees of design freedom), for a certain segment of its trajectory curve during a revolution of the connecting rod. The position of the actuating element can advantageously be combined with the embodiment of the actuating or switching surface which is formed on the actuating element and along which the switchover element slides or which it strikes when the actuating element is moved into the trajectories of the switchover element for actuating the switchover element. As regards the embodiment of the actuating surface, attention is drawn to the PCT patent application, likewise filed on this day at the European Patent Office, with the title “Internal combustion engine having a shock-reduced switching surface for adjusting a variable compression ratio” and the attorney reference 150828wo, the contents of which are herewith incorporated by reference into the subject matter of the present patent application.
The crankshaft typically has at least one shaft journal and one crankpin. For mass balancing of first- and second-order forces and torques, to which the crankshaft is exposed during operation of the internal combustion engine, counterweights are arranged on the crankshaft. Depending on the engine design of the internal combustion engine, the counterweights are of different sizes. In this case, the counterweights are each at very different distances from a crankshaft center line around which the crankshaft rotates. During the rotation of the crankshaft, the respective counterweight moves over a circular area. In the sense according to the invention, a part of the counterweight in the form of a point which is at a distance or the maximum distance from the crankshaft center line defines the extent with the maximum distance from the crankshaft center line. In the case of an in-line five-cylinder engine, the maximum distance is relatively large, for example, because the first- and second-order torques to be balanced are relatively high. The counterweight of the crankshaft can be shaped in different ways, wherein the shape of the counterweight has at least one extent with a maximum distance from the crankshaft center line. In the case of a counterweight of partially circular design, it is also possible for the counterweight to have several extents with the same maximum distance.
A circle with a radius which is equal to this maximum distance encloses each point in a two-dimensional plane which is traversed in a rotation of the counterweight during a revolution of the connecting rod. In a three-dimensional view, a cylinder formed by a circle having a radius equal to the maximum distance and a central point which lies on the crankshaft center line encloses each point which the counterweight covers during one complete rotation of the crankshaft in space.
According to the invention, the actuating element for switching over the switchover element and hence the switch, said actuating element being fixed with respect to the rotation of the crankshaft and the revolution of the connecting rod, is preferably arranged outside this cylinder. To reach this actuating element, the switchover element moves over a trajectory which intersects the abovementioned circle or cylinder at least once during a complete revolution of the connecting rod. Such an arrangement of the switchover element on the connecting rod enables the actuating element to be made larger in the axial direction of the crankshaft and therefore also enables the shape of the actuating element to be optimized. In contrast to the prior art, such optimization can be performed independently of the design of the internal combustion engine, in particular independently of the dimensioning of the counterweights of the internal combustion engine.
In a particularly advantageous embodiment of the subject matter of the invention, it is envisaged that the connecting rod has a connecting rod bearing cap and the switchover element is provided on the connecting rod bearing cap. The connecting rod has a connecting rod bearing eye in which the pin of a compression piston is mounted. The connecting rod furthermore has a connecting rod shank and a connecting rod big end, wherein the connecting rod bearing cap is secured on the connecting rod big end, and the connecting rod bearing cap and the connecting rod big end form a connecting rod head in which the crankshaft is mounted. The connecting rod is preferably forged as a single piece, wherein the connecting rod preferably comprises a carbon steel, e.g. C 35 and C 45, or a high-alloy steel, e.g. chromium, molybdenum, nickel or vanadium, which is particularly preferably heat-treated. The connecting rod can furthermore be produced from a malleable cast iron, e.g. GTS 70. In a development, the connecting rod can be embodied as a forged/sintered connecting rod. In a special embodiment, the connecting rod comprises titanium. As a particularly preferred option, a sintered receptacle for the switchover element is provided on the connecting rod. The receptacle preferably allows a movement of a switchover element for the switching element in the axial direction of the crankshaft, more specifically completely irrespective of the choice of material and production of the connecting rod.
In a development of the subject matter of the invention, the connecting rod bearing cap is secured on the connecting rod big end by means of a first and a second screw, and the switchover element is provided on the connecting rod bearing cap between the two screws. As a particularly preferred option, the switchover element projects beyond a line connecting the two screw heads, preferably with a spacing of at least ½ cm, in a further embodiment of 1 cm, in an embodiment modified with respect thereto of 2 cm, and in another embodiment of 3 cm.
In a further embodiment, it is envisaged that the connecting rod has a connecting rod big end, the connecting rod bearing cap is secured on the connecting rod big end by means of a first and a second screw, and one of the two screws, the first or the second screw, is provided between the switchover element and the other screw, either the second or, correspondingly, the first screw. In an advantageous manner, the switchover element is arranged on a narrow side face of the connecting rod head, wherein the connecting rod head has a wide side face, through which the crankshaft passes, and a narrow side face, which is preferably parallel to the crankshaft axis. A special variant of this embodiment envisages that the switchover element is provided on the connecting rod big end. In a special production method, a receptacle for the switchover element can be produced on the connecting rod bearing cap after the connecting rod head has been broken apart. A further special embodiment envisages that the switchover element is arranged on the connecting rod bearing cap and simultaneously on the narrow side face, wherein, between the switchover element and the first or second screw, the other screw in each case, either the second or, correspondingly, the first screw, is provided.
In a preferred embodiment, the switchover element is spaced apart from the screw center line of the nearest screw, i.e. the first or second screw, by a distance of at least ½ cm, in a further embodiment at least 1 cm, in a modification different therefrom at least 1.5 cm and, in a further embodiment, at least 2 cm.
An advantageous embodiment envisages that the internal combustion engine is an in-line engine. In particular, the internal combustion engine can be embodied as a 4-, 5-, 6- or 8-cylinder in-line engine. A special embodiment envisages that the internal combustion engine is embodied as a horizontally opposed engine. The internal combustion engine can advantageously be embodied as a 4-, 6- or 8-cylinder horizontally opposed engine.
A development envisages that the internal combustion engine has two cylinder banks, which are arranged in a V shape relative to one another. More specifically, the two cylinder banks can have an angle of 90°, wherein the internal combustion engine can be embodied as a 4-, 5-, 6- or 8-cylinder engine.
Moreover, a method is proposed for switching over an adjustable variable compression ratio of an internal combustion engine having a crankshaft with a crankshaft center line and at least one counterweight, which has an extent with a maximum distance from the crankshaft center line, a connecting rod, an actuating element and an adjusting mechanism for adjusting the variable compression ratio, wherein a switchover element for switching the adjusting mechanism is arranged on the connecting rod. In a first step of this method, the actuating element is moved from a first into a second or from a second into a first actuating position in each case. In a second step, the connecting rod is allowed to revolve until the switchover element of the connecting rod can touch the actuating element at a first point of contact, depending on the position of the actuating element, wherein the switchover element has a trajectory, during a complete revolution of the connecting rod, which intersects a circle having a radius which is equal to the maximum distance. If the compression ratio is to be shifted, the actuating element is brought into operative connection with the switchover element within the interval during which the switchover element moves along its curve segment extending outside the circumference.
Further advantages, features and details of the invention will emerge from the following description of a preferred illustrative embodiment and with reference to the figures.
In a special embodiment, the switchover element 5 can activate a switch 20 in the form of a hydraulic directional control valve for hydraulic control of a working chamber, as embodied in FIG. 1 of DE-A-10 2005 055 199 as working chamber 29.1 or 29.2, for example. In particular, the switchover element 5 can activate a hydraulic directional control valve, which in each case opens to an outflow bore associated with one working chamber. An outflow bore of this kind is shown in FIG. 2 of DE-A-10 2005 055 199 as an outflow bore 36, for example. The hydraulic directional control valve has at least two switch controls, which correspond respectively to a first position of the switch 20 and a second position of the switch 20. In DE-A-10 2012 020 999, different possibilities for interconnecting a hydraulic directional control valve are described. Reference is made to the entire contents of this document in respect of a possible embodiment of the hydraulic circuit in the connecting rod and in respect of the design of the circuit in the connecting rod as part of the disclosure of the present application, and therefore the contents of DE-A-10 2012 020 999 belong to the subject matter of the present application.
Owing to the kinematic conditions, e.g. the crankshaft radius, the push rod length of the connecting rod 3 and the position of the switchover element 5 on the connecting rod 3, the switchover element 5 moves along a path of movement with a varying speed during a revolution of the connecting rod 3. In
Positioning the switchover element 5 at the respective connecting rod positions defined in the patent claims allows not only additional installation space for more flexible configuration of the mechanical actuating element 7 for the mechanical actuation of the switchover element 5 and more flexible arrangement of the actuating element 7, but furthermore makes possible positioning of the actuating element 7 in a region in which the actuating element 7 can be adapted more easily to a speed profile of the kind illustrated, for example, by a speed profile 41 or 42.
In a preferred embodiment, the switchover element 91 is spaced apart from the screw center line 100 of the nearest screw 94 by a distance of at least 0.5 cm, in a further embodiment at least 1 cm, in a modification different therefrom at least 1.5 cm and, in a further embodiment, at least 2 cm.
In the case of a V engine, the connecting rod can be split obliquely between the connecting rod big end thereof and the connecting rod bearing cap thereof, which means that the parting plane does not extend in a substantially perpendicular way between the two but at an acute angle to the extent of the connecting rod. In this case, the switchover element can then also be arranged on the connecting rod big end, more specifically on that side of at least one of the two connecting elements which faces away from the crankshaft connecting-rod bearing. However, it is conventional for the switchover element on an obliquely split connecting rod of this kind to be arranged on the connecting rod bearing cap to the side of one of the two connecting elements.
In a preferred embodiment, the switchover element 191 is spaced apart from the screw center line 200 of the nearest screw 194, by a distance of at least 0.5 cm, in a further embodiment at least 1 cm, in a modification different therefrom at least 1.5 cm and, in a further embodiment, at least 2 cm.
As an alternative, the invention can be described by one of the groups of features stated below, wherein the groups of features can be combined in any desired way, and individual features of a group of features can also be combined with one or more features of one or more other groups of features and/or with one or more of the abovementioned embodiments of the invention.
The internal combustion engine according to one of the above, wherein the connecting rod has a connecting rod big end, the connecting rod bearing cap is secured on the connecting rod big end by means of a first and a second screw, and one of the two screws, the first or the second screw, is arranged between the switching element and the other screw, either the second or, correspondingly, the first screw.
Number | Date | Country | Kind |
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102014007051.4 | May 2014 | DE | national |
This application is a U.S. National Phase of PCT/EP2015/060794 filed May 15, 2015, which claims priority of German Patent Application 10 2014 007 051.4 filed May 15, 2014, the contents of which are herewith incorporated by reference into the subject matter of the present patent application.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/060794 | 5/15/2015 | WO | 00 |