The invention relates generally to a plural component dispensing system, and more particularly to a system for dispensing paint components to an applicator.
Many high-performance paints used today on automotive, aerospace, and industrial equipment include two or more components, where the two major components are commonly known as paint and hardener. These plural component paints are generally more durable and have better gloss and color retention than single component or air-drying paints.
Many plural component paints are mixed in batches prior to application. Once the hardener is mixed with the paint, these mixed batches typically must be used within a short time span known as the pot life. The pot life is the length of time the mixed paint is usable, that is, the time before the batch of paint has hardened or thickened so much that it can no longer be applied evenly to a surface. After the pot life has expired, the paint is generally discarded as hazardous waste. Even before the pot life has expired, viscosity and other paint characteristics change over time, leading to defects in the finish.
In addition to the problems associated with pot life in mixed batches, this technique is very time-consuming. The painter must spend valuable time measuring exact quantities of each component and mixing paint thoroughly. If the paint is not accurately measured and properly mixed, in the correct ratio the paint will not cure properly, or the paint's physical properties may be adversely affected. Finally, mixing the paint components exposes the painter and other bystanders to materials present in the components.
There is provided a finishing dispenser system, including a multi-cartridge support configured to receive a plurality of finishing component cartridges in a proportion to control a mixture ratio of a plurality of different finishing components, a drive configured to displace fluid at an equal linear rate in the plurality of finishing component cartridges, and an outlet for each different finishing component.
There is further provided a finishing dispenser system, including a multi-cartridge support having a plurality of uniformly sized tubular finishing component receptacles configured to receive non-uniformly sized tubular finishing component cartridges, and a drive configured to displace a plurality of pistons at an equal linear rate within the plurality of receptacles.
There is further provided a finishing dispenser system, including a multi-cartridge support having a plurality of receptacles, a plurality of finishing component cartridges disposed in the plurality of receptacles, wherein the finishing component cartridges independently hold different finishing components, and wherein a mixture ratio of the different finishing components is based on a cartridge ratio of the finishing component cartridges having the different finishing components, and a drive configured to displace contents of the finishing component cartridges for subsequent mixing in the mixture ratio as the different finishing components flow and merge downstream.
There is further provided a method, including positively displacing different finishing substances at an equal linear rate independently through different cartridges at a cartridge ratio that controls a downstream mixture ratio of the different finishing substances.
These and other features, aspects, and advantages of the present invention will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
One or more specific embodiments of the present invention will be described below. In an effort to provide a concise description of these embodiments, not all features of an actual implementation are described in the specification. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which may vary from one implementation to another. Moreover, it should be appreciated that such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
The present technique relates to dispensation of a plural component finishing product, such as plural component paint, having two or more components that mix together. For illustrative purposes, the components may include “liquid A” and “liquid B.” For example, liquid A may include a catalyst component, such as a hardener. Liquid B may include a pigmented component, such as paint or resin. In each of the embodiments discussed herein, the designation of liquid A and liquid B may be exchanged. For example, liquid A may be the paint component and liquid B may be the hardener component. In either arrangement, the techniques discussed herein will perform in substantially the same manner. Different plural component systems use different ratios of liquid A to liquid B. In the embodiments described below, the ratio of liquid A to liquid B may be controlled in a precise manner by using cartridges containing the liquids A and B in a cartridge ratio that defines the mixture ratio of liquid A to liquid B. Moreover, the contents of the cartridges may be positively displaced by pistons, for example, at an equal flow rate to ensure that the mixture ratio is constant during flow of the liquids A and B.
In the illustrated embodiment, liquid A travels from cartridge 18 to manifold 22 then on to the liquid mixing system 14. Likewise, liquid B travels from cartridges 20 to manifold 24 where the flow from each cartridge 20 is combined into a common flow and from there proceeds to the liquid mixing system 14. In an alternative embodiment, the manifolds 22 and 24 may be omitted, allowing the liquids to travel directly from the cartridges 18 and 20 to the liquid mixing system 14. In another embodiment, the liquid mixing system 14 may be a mixing manifold which may be integral to the liquid supply system 12 or may be separate from the supply system 12. Alternatively, the liquid mixing system 14 may be integral to an applicator, such as, for example, a spray gun. After the liquids A and B are combined in the liquid mixing system 14, the combined finishing product may be applied via any suitable means, including, for example, a spray gun, a paint roller, or a paint brush, depending on the nature of the liquid mixing system 14.
Any number of cartridges 18 and 20 may be used in the liquid supply system 12. All of the cartridges 18 holding liquid A may be plumbed to the liquid mixing system via manifold 22. Likewise, all of the cartridges 20 holding liquid B may be plumbed to the liquid mixing system via manifold 24. The ratio of liquid A to liquid B may be altered by changing the number of cartridges holding each liquid. In the illustrated embodiment, there is a 1:3 ratio of liquid A to liquid B. By changing the total number of cartridges 18 and 20 and the combinations of cartridges 18 and cartridges 20, a large number of different liquid A to liquid B ratios may be obtained. For example, possible ratios may include a 1:1 ratio, 1:2 ratio, a 1:3 ratio, 1:4 ratio, a 1:5 ratio, a 1:6 ratio, and so forth. Moreover, the liquid supply system 12 may dispense contents of the cartridges 18 and 20 at equal flow rates to maintain the desired liquid ratio during flow of the liquids through the liquid mixing system 14 (e.g., an applicator such as a spray gun).
This system may be relatively inexpensive to build and maintain. By controlling the ratio of liquid A to liquid B via the number of cartridges of each component, expensive mixing systems are not necessary. In a system having a separate pump for each component in a plural-component mixture, sophisticated electronic controls may be required to ensure a correct mixture ratio because pump efficiency changes as the speed or viscosity of a fluid changes. An electronic control system may cost more than $10,000 U.S. to purchase and install, and maintenance of the system may be expensive throughout its life. In contrast, embodiments of the present invention may not include pumps, particularly separate pumps for each component. As such, independent controls for each component may not be necessary.
The pistons 54 are positioned in cartridges 56 and 58. Liquid A travels from cartridges 56 to manifold 60, where the flows are combined to a common flow which then travels to spray gun 44. Similarly, liquid B travels from cartridges 58 to spray gun 44 via manifold 62. Once in the spray gun 44, liquids A and B are combined to produce a finishing product 64. Air supply 46 atomizes the finishing product 64 to create a spray which may be applied, for example, to cars, airplanes, space shuttles, manufacturing equipment, or any other appropriate surface.
Disposed within each cartridge receptacle 106 is a push rod 112. The push rods 112 are attached to the ends of arms of yoke 114, the center of which is attached to a cylinder rod 118. Yoke 114 is secured to cylinder rod 118 via a knob 116. The push rods 112 may be removably or fixedly attached to yoke 114. Knob 116 may be disengaged from cylinder rod 118, allowing yoke 114 and push rods 112 to be removed from the liquid supply system 100. This disengagement allows for removal and replacement of empty cartridges 108 and 110. In order to adjust the ratio of liquid A to liquid B in the system 100, the empty cartridges may be replaced with a different ratio of cartridges 108 to cartridges 110. Alternatively, or in addition to the ratio adjustment, cartridges of different diameters may be used within the receptacles 106. As discussed above in relation to
The liquid supply system 100 may further include a solvent tank 120. The solvent tank 120 is monitored and regulated by solvent gauge 122 and solvent regulator 124. Solvent tank 120 is attached to a solvent outlet 126 such that, for example, solvent may be dispensed to a spray gun for purposes of cleaning the gun or correcting application errors. The liquid supply system 100 includes similar outlets 128 and 130 for liquids A and B, respectively. These outlets 128 and 130 may be connected directly to cartridges 108 and 110, respectively, or may be connected to intermediate manifolds (not shown) configured to combine flows of similar liquids from multiple cartridges. An air supply may be connected to the liquid supply system 100 via an air inlet 132. Air which enters the system 100 through the air inlet 132 may be used to actuate the pneumatic drive cylinder 104. An air outlet 134 may branch off the air inlet 132 and supply air to a spray gun from the system 100. The pneumatic drive cylinder 104 is monitored and regulated by cylinder gauge 136 and cylinder regulator 138. Similarly, liquid flows from the cartridges 108 and 100 are monitored and regulated by fluid gauge 140 and fluid regulator 142. A toggle switch 144 controls the movement of the cylinder 104, and an emergency stop button 146 may relieve pressure to all of the devices in the system 100 except to the air outlet 134.
Plunger 162 may be configured to seal an end of cartridge 164 after cartridge 164 has been filled with a liquid. That is, the plunger 162 may also act as an endcap that may prevent spillage of the liquid disposed within the cartridge 164 during transportation and storage of the cartridge 164. In addition, the piston 160 may be packaged with the cartridge 164 or may be provided independently of the cartridge 164. Plunger 162 may then displace the liquid within cartridge 164 when sufficient pressure is applied to move plunger 162. This pressure may be supplied by the pneumatic drive cylinder 104 via the cylinder rod 118, the yoke 114, the push rod 112, and the piston 160. At the distal end from the plunger 162, the cartridge 164 may be sealed by a membrane (not shown). Upon engagement of the cartridge 164 within the system 100, the membrane may be pierced by a male quick disconnect fitting 166. The male quick disconnect fitting 166 may be easily attached to a female quick disconnect fitting 168, which is connected to a conduit 170. Depending on the nature of the cartridge 164, that is, whether the cartridge 164 holds liquid A or liquid B, and the number of each type of cartridge 164 in the system, the conduit 170 may be connected directly to a liquid outlet 128 or 130 or may be connected to a manifold 172. In addition, the conduit 170 may be connected to a valve (not shown) configured to route the flow of liquid from the cartridge 164 to different manifolds 172 or outlets 128 or 130 depending on what liquid is used in a given application. That is, the valve may be configured, for example, to route liquid from cartridge 164 to liquid A outlet 128 or liquid B manifold 172 depending on whether cartridge 164 holds liquid A or liquid B.
While only certain features of the invention have been illustrated and described herein, many modifications and changes will occur to those skilled in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the invention.