Patent Grant
8388321
A positive displacement pump apparatus is disclosed for the pumping of media such as liquids or gases. Also disclosed herein is a method of controlling the operation of a positive displacement pump. It should be appreciated that the method and apparatus can be applied to many different designs of positive displacement pump including multiple chamber pumps.
Positive displacement pumps are widely used. Such pumps can comprise one or more pump chambers, each chamber having an inlet and an outlet. In use, the inlet and outlet can be sequentially opened and closed. In the known apparatus each pump chamber may be arranged with at least one displacement element, which can be moved by some sort of driving means arranged adjacent to the pump chamber. During its movement, the displacement element alternately carries out a suction stroke and a displacement stroke thereby increasing and reducing, respectively, the volume of the pump chamber.
In some prior art embodiments the pump chamber can have at least one flexible separating element which forms at least part of the side wall thereof and which functions to separate the displacement element from the fluid which is being pumped through the chamber.
Such displacement pumps are generally used in pump and/or compressor systems for pumping or displacing aggressive and/or abrasive media such as particulate slurries, or some corrosive liquids or gases which may be at high temperature or under high pressure. In one embodiment of a known displacement device, a certain amount of medium to be displaced is carried into the pump chamber via the inlet side (and from the pipe system) during the suction stroke of the displacement element, and this same amount of medium is displaced (or forced) out of the pump chamber via the outlet side during the displacement stroke of the displacement element.
The driving means, which impose a translating movement on the displacement element, may be a linear motor, a magnet drive, a hydraulic drive, a camshaft drive, an eccentric drive, a crank-connecting rod mechanism, etc. In normal operational circumstances, the displacement element undergoes a displacement stroke loaded by the working pressure and a non- or low-loaded suction stroke. As a result of this unbalanced application of forces, the constructional dimensions of the displacement element and its respective parts are geared to the loaded displacement stroke.
The object of the invention is to provide a displacement pump apparatus in which the load on the moving parts is significantly reduced.
The present invention provides a positive displacement pump apparatus for displacing a pumping fluid, the apparatus comprising:
one or more pump chambers arranged in a pipe system for receiving the pumping fluid, the pipe system having at least one inlet which can be shut off by means of a valve, and at least one outlet which can be shut off by means of a valve;
wherein the one or more pump chambers are connected via at least one intermediate fluid chamber with at least one displacement element, the displacement element being arranged to alternately carry out a suction stroke and a displacement stroke during its movement so as to displace fluid in the intermediate fluid chamber, which thereby increases and reduces, respectively, the volume of the pump chamber;
and wherein at least one flexible separating element is provided at the pump chamber to separate the fluid in the intermediate fluid chamber from the pumping fluid,
wherein according to the invention a force means is provided for applying force or energy to a side of said at least one displacement element at least during the displacement stroke, in such a manner that said force or energy counteracts the force exerted on the displacement element by the fluid in the intermediate fluid chamber, thereby reducing the overall force needed to carry out the displacement stroke movement of the displacement element.
In one embodiment, the displacement element can be moved by a driving means arranged at one side of the pump chamber.
In one embodiment, the force means can receive force or energy which is generated during the suction stroke.
As a result of the exertion of an additional force on the displacement element, the load to which the various parts are subjected during operation of the displacement device can be greatly reduced.
Moreover, because the displacement element is not directly in contact with the pumping fluid, but separated using a separating element and an intermediate fluid chamber, the compensation forces can be applied directly on the displacement element as this displacment element is operating in a clean intermediate fluid, further limiting its constructional dimensions. By compensating the loaded displacement stroke and loading the non-loaded suction stroke with approximately the same compensation force, the total load is distributed over the entire stroke of the displacement element. The entire driving gear can be loaded with a much higher displacement energy, or a drive means having smaller dimensions can be used in the same operating conditions.
In one embodiment, the force means can be located on a side of the displacement element which is opposite to the side on which the pump chamber is located.
In one embodiment the force means can be a fluid such as an hydraulic oil or an aqueous fluid or a gas.
In an alternative embodiment, the force means can comprise at least one spring element, which engages said at least one displacement element on a side of the displacement element which is opposite to the side on which the pump chamber is located.
In a further alternative embodiment, the force means can comprise a gas-biased accumulator for a working medium, which accumulator is in communication with a side of the displacement element which is opposite to the side on which the pump chamber is located. In this way a counterpressure or an opposing force can be exerted on the displacement element in an effective manner, in particular during the displacement stroke, resulting in reduced forces or loads on the moving parts of the apparatus. In one form of this, the working medium may be a pressurisable fluid, in particular a gas. In such an embodiment the accumulator can function as a reservoir for fluid which is displaced into and out of the accumulator depending on the position of the displacement element.
In one embodiment, the side of at least one of the displacement elements which is opposite to the side on which the pump chamber is located can be in communication with a side of at least one of the other displacement elements which is also located on the opposite side of another respective pump chamber. In one form of this arrangement, a number of displacement elements can be mutually translated in phase with one another in such a manner that the volume on the sides of the displacement elements which are in communication with one another is contiguous, and that the sum of the volumes remains substantially or entirely constant.
In other words, when the force means is a fluid, whilst one displacement element is extended on a displacement stroke, another of the displacement elements is retracted on a suction stroke at that moment, so that the fluid can flow from the region behind one displacement element to the region behind the respective other displacement element. The advantage of this is that the various pump sections of the positive displacement pump support one another in a self-contained manner. This results in an effective utilisation of the pressurised working medium, so that said medium can at all times support the delivery stroke of the various pump chambers of the positive displacement pump. In one particular form of this arrangement, the said contiguous volume may be defined within a manifold.
In one embodiment, the or each displacement element can be a plunger piston.
In one embodiment, the or each flexible separating element can forms one wall or a portion of a wall of the intermediate chamber which faces onto the pump chamber.
In one embodiment, said force means can further comprise a pump element arranged for displacing intermediate medium towards the side of said at least one displacement element which is opposite to the side on which the pump chamber is located.
In one embodiment, the force means can be controlled partly based on the pressure present in the outlet and possibly also in the inlet of the pipe system.
In one embodiment, the force means can be controlled partly based on the temperature present at said side of said at least one displacement element, where the force is applied.
In one embodiment, the force means can be controlled partly based on the pressure present at said side of said at least one displacement element, where the force is applied.
Notwithstanding any other forms which may fall within the scope of the method and apparatus as set forth in the Summary, specific embodiments of the method and apparatus will now be described, by way of example, and with reference to the accompanying drawings in which:
a shows a schematic diagram of a first, partial embodiment of a positive displacement pump in accordance with the invention;
b shows a schematic diagram of a further, partial embodiment of a positive displacement pump in accordance with the invention;
c shows a schematic diagram of a yet a further, partial embodiment of a positive displacement pump in accordance with the invention;
a shows a schematic diagram of a positive displacement pump according to the invention;
b shows a schematic diagram of a positive displacement pump according to the invention;
c shows a schematic diagram of a positive displacement pump according to the invention;
a shows a diagram of some experimental measurements of displacement element load measurements made using a positive displacement pump both with and without load balancing, where load balancing is carried out using apparatus which is in accordance with the invention;
b shows a diagram of some theoretical calculations of individual fluid flow rates generated by individual displacement elements as a function of pump crankshaft angle made using a positive displacement pump having three displacement element, intermediate chamber, pump chamber and flexible separating element combinations and being apparatus which is in accordance with the invention.
For a correct understanding of the invention, like parts will be indicated by the same numerals in the description of the figures below.
The positive displacement pump 10 is configured as a triple displacement device in this case. In this embodiment, the pump chamber 12 comprises three pump sections configured as cylinder-piston combinations, the individual cylinders of which are indicated 13a-13c. Positioned within the cylinder chambers 13a-13c are three pistons 14a-14c (not shown), which function as displacement elements. As shown, each piston 14a-14c is connected to a piston rod 15a-15c (see
By means of the rotatably driven crankshaft 110, the pistons 14a-14c are reciprocally moved (translated) in the cylinder chambers 13a-13c forming part of the pump chamber via the various piston rods 15a-15c.
Referring now to
To displace a medium flowing through the pipe system, a displacement element in the form of a piston head 14 and piston rod 15 combination is provided, which can be translated into and out of the pump chamber 22 by driving means (not shown). As a result of the translating movement, the piston head and rod 14, 15 undergoes a suction stroke as well as a displacement stroke. During the suction stroke, the piston head 14 moves from the right to the left direction (from the point of view of
During the displacement stroke, when the piston head and rod 14, 15 moves from the left to the right as is shown in
To level out the resulting forces which are exerted on the piston rod 15 and the drive means during the translating movement of the piston head 14 during the entire translating stroke, force means are provided by which the energy stored during the suction stroke is delivered during the next displacement stroke, thereby releasing at least some of the force required for the displacement stroke to occur. In the embodiment shown in
b shows another embodiment of said force means 16 according to the invention, in which the force means comprise an accumulator 162, in which a separating element 166 is positioned, which separates the space of the accumulator 16 into a first space 168 and a second space 167. The first space 168 is filled with a gas which is separated from the working medium present in the second space 167 possibly by the flexible membrane 166. The gas present in the first space 168 may be compressed air under a specific pressure, for example, while the medium present in the second space may be a liquid, for example. The working medium exerts a force on the piston head 14 because the accumulator 162 is in communication with the space 13′ of the cylinder 13 in which the piston head 14 is moved during use.
In the embodiment as shown in
During the reciprocating movement in the cylinder chambers 13a′-13c′, each of the piston heads 14a-14c displace the intermediate fluid, which is present in the intermediate chamber 13″, in the direction of a flexible separating element in the form of a diaphragm or hose 23. The diaphragm or hose 23 isolates the displacement device 10 from the pump chamber 22, which is mounted in a pipe via connecting flanges 21a′-21a″, through which aggressive or abrasive liquid flows, for example, may be pumped. The flexible separating element may also be a hose-like element.
During the displacement or delivery stroke, the movement of the displacement element is hydraulically transmitted to the diaphragm 23 via the intermediate fluid in the intermediate chamber 13″, which diaphragm 23 likewise expands and pumps out the pumping fluid or slurry that is present in the pump chamber 22 via one of the two flange connections 21a and 21b, respectively. As is clearly shown in
To reduce the load being exerted on the piston rod 15a-15c and the piston head 14a-14c while the positive displacement pump is being driven via the crankshaft 110, the crankshaft rod, the connecting rod and the crosshead (not shown), the displacement device is provided with force means that apply an additional force to the side of the respective piston head 14a-14c on the opposite side of the diaphragm 23.
Although in a first embodiment the force means may be in the form of a spring element 161 arranged round the piston rod 15 (see
Pressurisation of the force compensation system takes place once-only upon start-up of the displacement device, after which it is only used to replenish or compensate any leakage losses, to adjust the discharge pressure changes of the positive displacement device or to refresh fluid for temperature control purposes. Reference numeral 163a denotes a return line for accumulating any excessive intermediate working medium into the storage tank 160.
The pressurisation of the force compensation system may also take place from the displacement system itself, more in particular by means of the intermediate fluid, which is returned from the intermediate chamber 13a″ via a feedback pipe 163d, to the valve 162 and the supply pipes 16d and 16a-16c, respectively. This embodiment is shown in
In such arrangements an additional fluid force or pressure is exerted on the piston heads 14a-14c during the delivery stroke, as a result of which the load placed on the various parts as a result of the operational forces that occur during use are reduced, as already has been described in relation to the single displacement element embodiments. Thus, the essential, displacement force-delivering moving parts of the positive displacement pump 10 can be designed or used with smaller dimensions for the same operating conditions.
In this way the various sections support one another upon alternately carrying out a delivery stroke and a suction stroke by reciprocally displacing the fluid medium under pressure. Thus, the forces necessary to be delivered by the driving means, crankshaft and gears on the various moving parts during the delivery strokes are significantly reduced, so that the various parts can be designed with smaller dimensions. This may result in a more compact drive means unit or crankshaft unit for the single-acting displacement device, which, in addition, can be cheaper to manufacture.
In some arrangements, the fluid that is used for effecting a reduction of the forces exerted on the pistons and the piston rods is the same as the intermediate medium that is used for moving the flexible diaphragm 23a-23c (23) during the delivery and suction strokes of the various sections.
a, 5b and 5c shows further elaborations of the embodiments shown in
The embodiment of
The non-return valve in the line 163a-c provide fluid pressure to the balancing manifold or supply line 16d during the discharge strokes of the individual cylinders. The orifice 171 in the drain line 172 to the tank 160 gives a continuous leakage from the manifold 16d towards the tank 160. This leakage is compensated again though the feed lines 163a-c. As the pressure in the manifold 16d drops due to the drainage flow towards tank 160 it falls under the discharge pressure present in the intermediate chambers 13a″-13c″ during the discharge stroke of the piston. The pressure in line 16d is then automatically increased by tapping of fluid from the intermediate chamber 13a″-13c″, which flows over the non-return valves 170 through lines 163a-c. The intermediate chamber is filled again by the ‘normal’ diaphragm position control system.
The said continuous leakage gives a continuous fluid refreshment in line 16d which provides cooling and automatic pressure control of the pressure in the manifold 16d such that this pressure is equal to the discharge pressure of the pump.
In
Further signal inputs to the control device (in order to control the valves 162 and 164) are delivered from temperature sensor 183 and pressure sensor 184 positioned in the supply line 16d.
Using the input signals obtained with the pressure sensors 180-181 the control device 182 calculates the optimal working pressure in the supply line 16d, which calculated working pressure is set by operating the two valves 162 and 164. Moreover the temperature of the working fluid present in the supply line 16d can be controlled with the control device 182 by opening and closing the valves 162 and 164 based on the temperature measurement with the temperature sensor 183 and pressure sensor 184 thereby refreshing the working fluid of the force means
In
In
Please note that these features as shown in
Referring to
The embodiment of
However also the maximum pressure in supply line 16d is limited to the maximum pressure delivered by the positive displacement pump, which drawback is however obviated with the embodiment of
By way of example, the inventor has taken some experimental measurements to illustrate the effect of the application of a force means to a side of the displacement element in a pump arrangement in which the pump chambers are contiguous or in fluid communication.
In a further alternative arrangement to the embodiments described, the selected force means need not be the same force means in each of the piston chambers, and for convenience a different force means may be used in one or more chambers. For example, one cylinder chamber may be fitted with a spring to whereas other chambers may be fluid filled. Some chambers may be interconnected by way of a common manifold or other type of housing without the need for every chamber to be so interconnected. In still further embodiments, the cylinder chambers also need not be of the same dimensional size.
In the foregoing detailed description of preferred embodiments, specific terminology has been used for the sake of clarity. However, the invention as described is not intended to be limited to the specific terms so selected, and it is to be understood that each specific term includes all technical equivalents which operate in a similar manner to accomplish a similar technical purpose. Terms such as “upper”, “lower”, “right”, “left”, and the like are used as words of convenience to provide reference points and are not to be construed as limiting terms.
In order to avoid repetition, and for ease of reference, similar components and features of alternative embodiments that are shown in different drawings have been designated with an additional character, such as the piston head 14, 14a, 14b and 14c.
While the invention has been described with reference to a number of preferred embodiments it should be appreciated that the invention can be embodied in many other forms.
In the claims which follow and in the preceding description, except where the context requires otherwise due to express language or necessary implication, the words “comprise” and variations such as “comprises” or “comprising” are used in an inclusive sense, i.e. to specify the presence of the stated features but not to preclude the presence or addition of further features in various embodiments of the apparatus.
| Number | Date | Country | Kind |
|---|---|---|---|
| 1033204 | Jan 2007 | NL | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/NL2008/000009 | 1/9/2008 | WO | 00 | 8/4/2009 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2008/085031 | 7/17/2008 | WO | A |
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