Information
-
Patent Grant
-
6769142
-
Patent Number
6,769,142
-
Date Filed
Monday, September 9, 200222 years ago
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Date Issued
Tuesday, August 3, 200420 years ago
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Inventors
-
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 004 498
- 160 8402
- 160 327
- 160 331
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International Classifications
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Abstract
A swimming pool cover fabric has beads attached to its opposite edges. Each bead is positioned to essentially abut the bead in front to form in effect a segmented rod. A drive mechanism has a sprocket to engage each bead and urge it into and out of the race or slot in a track sized to receive the beads. A reversible motor is connected to drive the sprocket to urge the beads and, in turn, the pool cover fabric between open and closed positions.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to systems for retractably positioning a cover over an opening of a space to be enclosed and, more particularly, to systems for retractably positioning a cover over a swimming pool.
2. State of the Art
The use of swimming pool covers on conventional residential-type swimming pools is well known and examples of such are described in U.S. Pat. No. 5,913,613 (Ragsdale et al.) and U.S. Pat. No. 5,920,922 (Ragsdale et al.). As discussed in the foregoing references, pool covers are becoming standard equipment for maximizing pool safety as well as reducing unwanted debris from entering the swimming pool when not in use. In addition, the use of pool covers reduces heat loss from heated pool water and can also be used to absorb the sun's rays to heat the pool water during daylight hours.
Many motorized pool-covering apparatuses include a recessed well or a raised housing positioned at one end thereof and have mounted therein an elongated drum fixed to a rotatable shaft which in turn is connected to an electric motor. An impervious, flexible pool cover is secured, at one of its ends, to the cover-collecting drum and is collectable thereon by rotational movement of the drum. The pool cover is extended over the top of the swimming pool by attaching draw cords to both sides of the pool cover as longitudinal extensions thereof and extending the draw cords the length of the pool and around a pulley rotatably fixed to the other side thereof. On most of the pool covers now in use, the draw cord is returned and secured to a collecting reel which is rotatably carried on the same elongated shaft that carries the cover-collecting drum. In some versions, one collecting reel is carried on one side of the drum and the other is carried on the other side. In other versions, both reels are positioned next to each other with pulleys positioned to direct the draw cords to the appropriate reel. A clutching mechanism is used to engage the drum or reels to affect opening and closing.
The prior art systems, although effective for the purposes designed, on occasion damage the pool cover fabric during the time it is being retracted on the collecting drum. Tearing or ripping of the cover fabric can occur when one side of the cover fabric is collected on the drum at a rate faster than the other side. Eventually, the cover fabric is damaged. Systems to avoid this problem and to avoid costly repairs of the pool cover fabric are not known.
SUMMARY OF THE INVENTION
A system for extending and retracting a cover, which is sometimes called a fabric, over an opening of a space to be enclosed includes a cover which is shaped and sized for positioning over the opening of the space to be enclosed. The cover is moveable between a closed position in which the cover substantially covers the opening and an open position in which the cover is displaced from the closed position. The cover has a front edge, a first side edge and a second side edge spaced from the first side edge. The first side edge has a length and a first plurality of bead members disposed along the length. The second side edge has a length and a second plurality of bead members disposed along the length.
A first guide track is positioned proximate the opening. The first guide track has a length and preferably a race or a cutout portion configured to guide said first plurality of bead members along the length upon movement of said cover between said open position and said closed position. A second guide track is positioned proximate the opening to be covered and is spaced from the first guide track. The second guide track also has a length, a first end and preferably a race or a cutout portion configured to guide the second plurality of bead members upon movement of the cover between the open position and the closed position.
A first positive drive is a suitable mechanism for urging the beads of said first plurality of beads into or out of the race. At present, the first positive drive has a first bead sprocket and a housing. The first bead sprocket has a circumferential wall and a plurality of inverse teeth positioned there through, each one of the plurality of inverse teeth being sized and configured to engage a portion of a corresponding one of the first plurality of guide beads. The housing has a first end positioned proximate the first end of the first guide track and a receiving surface configured to receive a portion of the circumferential wall of the bead sprocket. The receiving surface has a recess portion positioned there through and configured to guide the first plurality of guide beads along the receiving surface. The recess portion communicates with the cutout portion of the first guide track.
A second positive drive is also a suitable mechanism for urging the beads of said first plurality of beads into or out of the race. At present the second positive drive has a second bead sprocket and a housing. The second bead sprocket has a circumferential wall and a plurality of inverse teeth positioned there through, each one of the plurality of inverse teeth being sized and configured to engage a portion of a corresponding one of the second plurality of guide beads. The housing has a first end positioned proximate the first end of the second guide track and a receiving surface configured to receive a portion of the circumferential wall of the bead sprocket. The receiving surface has a recess portion positioned there through and configured to guide the second plurality of guide beads along the receiving surface. The recess portion communicates with the cutout portion of the second guide track.
A drive means rotates the first bead sprocket and the second bead sprocket of the first and second positive drives, respectively. The drive means can be electric, hydraulic or manually operated. A take-up drum is connected to one of the bead sprockets by a pulley and belt arrangement and functions to collect the cover when in the retracted or partially retracted position.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view of an enclosure system of the present invention;
FIG. 2
is a cross sectional view of the enclosure system illustrated in
FIG. 1
;
FIG. 3A
is a partial view of an edge of the pool cover illustrating a plurality of edge beads disposed thereon;
FIG. 3B
is a close-up view of an edge bead in a guide track.
FIG. 4
is a partial cross sectional depiction of an edge bead secured to the cover taken along the line
4
—
4
as shown in
FIG. 3A
;
FIG. 5A
is a cross sectional view of a guide track taken along the line
5
A—
5
A as shown in
FIG. 1
;
FIG. 5B
is a cross sectional view of an alternative construction for a guide track of the present invention;
FIG. 6
is an exploded view of a positive drive mechanism shown in
FIG. 1
;
FIG. 7A
is an overhead view of an enclosure system of the present invention showing a single drive means with a drive shaft disposed between the positive drive mechanisms.
FIG. 7B
is an overhead view of an enclosure system of the present invention showing a drive means attached to each of the positive drive mechanisms.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to
FIG. 1
, an enclosure system
10
generally includes a cover
12
, a first guide track
14
, a second guide track
16
, a first positive drive
18
, a second positive drive
20
and a drive means
22
. The enclosure system
10
retractably positions the cover
12
over an opening of a space to be enclosed, such as, for example, a swimming pool
24
. The enclosure system
10
operates by driving the cover
12
between an open or retracted position, in which the opening of the space to be enclosed is substantially uncovered, and a closed position, in which the opening of the space to be enclosed is substantially covered. Use of the terms “substantially covered” and “substantially uncovered” herein indicates that the opening of the space to be enclosed need not be perfectly covered or uncovered by the enclosure system
10
.
The swimming pool
24
illustrated in
FIG. 1
represents a wide variety of swimming pool and other configurations that exhibit a space to be enclosed. For example, the enclosure system
10
described herein can be made to work equally well for swimming pools that are oval in shape, or that are elliptical or kidney shaped. With swimming pools that are oval in shape, for example, the first and second guide tracks
14
,
16
, although positioned parallel to one another, will not necessarily be in alignment with any particular wall of the swimming pool. Further, the enclosure system
10
can be used for ponds, recessed spas, and tiered or terraced pools. Still further, the enclosure system
10
described herein can be configured to enclose a wide range of shaped openings or spaces that benefit from periodic covering and uncovering.
Referring to
FIGS. 1 and 2
, the swimming pool
24
is illustrated as including a first side wall
26
, a second side wall
28
, a front wall
30
, which is the wall opposite the positive drives
18
,
20
, and a rear wall
31
. The swimming pool
24
also has a deck or surface
32
that surrounds the four walls of the pool. The shape and dimensions of the deck or surface
32
are not critical, but the deck or surface
32
must nonetheless provide a stable structure from which to secure the first and second guide tracks
14
,
16
adjacent to the opening of the space to be enclosed.
The first guide track
14
and the second guide track
16
are mounted on top of the deck or surface
32
proximate the two side walls
26
,
28
. More particularly, the first guide track
14
and the second guide track
16
are positioned close to and in alignment with the first side wall
26
and the second side wall
28
, respectively. Further, the first guide track
14
and the second guide track
16
are mounted, preferably, parallel to one another. The guide tracks
14
,
16
are secured to the deck or surface
32
using any suitable means. A preferred means, however, is to secure the guide tracks
14
,
16
to the deck or surface
32
using bolts spaced periodically along the length of the guide tracks
14
,
16
. The bolts are extended through holes that are bored through the guide tracks and are then fastened to the material that the deck or surface
32
is constructed of, which may be wood, plastic or concrete, for example. Further details regarding the positioning of the guide tracks with respect to the walls of the swimming pool and the mounting of the guide tracks to the deck or surface
32
is disclosed in U.S. Pat. No. 5,913,613 (Ragsdale et al.) and U.S. Pat. No. 5,920,922 (Ragsdale et al.), the disclosure of which are incorporated by this reference.
Still referring to
FIG. 1
, the cover
12
has a first side edge
34
and a second side edge
36
. The second side edge
36
is spaced from and is, preferably, in parallel alignment with the first side edge
34
. The cover
12
also has a front edge
37
and a rear edge
39
(see FIG.
2
). The rear edge
39
is preferably fastened to a take-up drum
41
, but may, alternatively, hang free so as to permit collection of the cover
12
in an open box disposed below the deck or surface
32
when the cover
12
is in a fully or partially retracted position. The cover
12
is constructed using any suitable fabric . Preferably, however, the cover
12
is constructed from vinyl material reinforced with a polyester mesh to increase strength and wear resistance. The thickness
67
of the cover
12
in this embodiment is about four-tenths ({fraction (4/10)}) of a millimeter (or about 0.015 inches). Materials of other thickness may be used being mindful that thicker material increases the weight and in turn may dictate a need for stronger components and a more powerful drive means
22
.
Disposed along the first side edge
34
and the second side edge
36
, respectively, are a first plurality of edge beads
38
and a second plurality of edge beads
40
. Referring more specifically to
FIGS. 3A
,
3
B and
4
, an individual edge bead
42
of one of the first and second pluralities of edge beads
38
,
40
is illustrated as having a first section
44
and a second section
46
(the individual edge bead
42
is representative of each edge bead contained in the first and second pluralities of edge beads). The first and second sections
44
,
46
are secured to the second side edge
36
using a pair of rivets
48
or some other suitable fastening device, such as spikes or prongs. Indeed, securement of the beads to the cover or fabric at the edges may be effected by any arrangement that precludes separation with substantial forces that may arise with water collecting on the cover or even people or animals on the cover. Each one of the edge beads of the first and second pluralities of edge beads
38
,
40
are secured to their respective edges
34
,
36
in a similar fashion. The edge beads, when assembled to the cover
12
, have a diameter
68
that is from about five (5) millimeters to about fifteen (15) millimeters, and that is, preferably, about nine (9) millimeters (or about 0.375 inches). The length of each edge bead is from about fifteen (15) millimeters to about thirty (30) millimeters and is, preferably, about twenty five (25) millimeters (or about one inch). An aspect ratio of the edge beads, which is equal to the length divided by the diameter, is preferably about three (3), but may also be from about two (2) to about four (4), for the embodiment here described. Certainly beads of other shapes including cylindrical and even rectangular are within contemplation. Other aspect ratios and sizes are also contemplated.
When the edge beads are secured to their respective edges
34
,
36
, the front tip
50
of each edge bead will, preferably, abut the rear tip
52
of the adjacent edge bead. In practice, the distance
54
between the front tip
50
and the rear tip
52
is from zero (i.e., the tips abut one another) to less than about one (1) millimeter. The beads are mounted to abut one another. A very small, almost non-existent, distance
54
may be found between some of the tips
50
,
52
of adjacent edge beads. An abutting relationship is believed to facilitate the closing of the pool cover (as discussed below) by preventing binding of the edge beads in their respective guide tracks
14
,
16
.
Referring to
FIG. 3B
, the edge beads can be seen to have rounded ends or tips
50
A,
50
B,
52
which are elliptical in cross section and can be approximately hemispherical with a blunt or transverse portion
50
C and
50
D along or on the axis
51
of the bead to facilitate force transmission when in alignment. The arcuate portions
50
E and
5
OF from the exterior wall
50
G of the bead to the blunt or transverse portion
50
C and
50
D has a radius or shape selected so that if the bead is not in axial alignment in the track but, rather, is cocked or at some angle
50
H relative to the axis
50
I of the track (or more particularly the cut out portion or race
50
J), then the bead will not jam. Rather, the friction is sufficiently small in magnitude such that the bead will slide or move within the cutout portion or race
50
J of the track. The length
50
K of the bead is also selected so that if or when a bead is cocked relative to the axis
50
I of the cutout portion of the track, the bead cannot become wedged or jammed into the cutout portion of the track by application of a force F to one end
50
A of the bead. In other words, the bead cannot rotate
50
M about its center point
50
L and become wedged against the interior surface of the cutout portion
50
J.
The edge beads and the first guide track
14
and the second guide track
16
are, preferably, constructed from any suitable material that allows for the slideable relationship between the track and the beads while being less prone to corrosion. Acetal (which may be obtained from Dupont under the tradename Delrin) has been found to be suitable. Other suitable materials being contemplated include aluminum, stainless steel, nylon, teflon and alnico.
The first guide track
14
and the second guide track
16
function, in part, to guide the first side edge
34
and the second side edge
36
, respectively, during operation of the enclosure system
10
. The guide tracks
14
,
16
also function to secure the cover
12
in place over the opening of the space to be enclosed when the cover
12
is substantially closed. Referring more specifically to
FIGS. 5A and 5B
, the second guide track
16
has a cutout portion
60
that spans the length of the track (the first guide track
14
mirrors the second guide track
16
in construction, so only the shape and construction of the second guide track
16
is discussed). The cutout portion
60
has a wall
62
that is, preferably, circular in cross section. Notwithstanding the preference for a wall
62
that is circular in cross section, the wall
62
may exhibit other cross sectional geometries as well, depending on the cross sectional geometry of the assembled edge beads. As described and illustrated herein and above, however, it should be appreciated that circular or slightly elliptical cross sections for the wall
62
are preferred, as circular or slightly elliptical cross sectional shapes for the assembled edge beads are preferred.
The cutout portion
60
which can also be called a race also has a side opening
64
that is sized to accept the cover
12
but that is not so large that the edge beads can become dislodged from the track. In other words, the side opening
64
has a width
66
that is slightly larger than the thickness
67
of the cover
12
but that, at the same time, is smaller than the diameter
68
of the assembled edge bead. The tolerance
69
between the outer surface
70
of the edge bead and the inner surface
72
of the wall
62
is selected to allow for temperature changes while minimizing any binding of the beads in the cutout or race. Tolerances may vary based on the geographical location of the pool and on the materials selected. For the illustrated embodiment, the tolerance
69
is, preferably, about three-tenths ({fraction (3/10)}) of a millimeter (or about 0.0135 inches). Similarly, the width
66
of the side opening
64
may vary and for the present embodiment is about three (3) millimeters (or about 0.125 inches). An alternative cross sectional geometry for the construction of the guide tracks
14
,
16
is illustrated in FIG.
5
A. Here, guide track
73
is shown having a curved outer profile
74
and a flat section
75
. The dimensions of the cutout portion
76
are essentially the same as those described above.
While the track is here shown with a race or cutout portion sized to receive a bead, it should be understood that the track may also be a simple rod supported by a plurality of pins attached to a support surface. The beads are C-shaped in cross section with an interior sized to snugly and slideably fit over the rod so that they may slide there along.
Referring again to
FIG. 1
, the first positive drive
18
is secured adjacent to the first end
15
of the first guide track
14
. Likewise, the second positive drive
20
is secured adjacent to the first end
17
of the second guide track
16
. Referring now to
FIG. 6
, the first positive drive
18
includes a housing
80
and a bead sprocket
82
(the second positive drive
20
mirrors the first positive drive
18
, so only the construction of the first positive drive
18
is discussed here). The housing
80
has a cutaway portion
84
that is sized and configured to accept the bead sprocket
82
therein. The cutaway portion
84
is semi-circular in shape and has a radius
85
. The bead sprocket
82
is circular in shape and has a radius
87
that is slightly smaller than the radius
85
of the cutaway portion
84
, thus allowing the bead sprocket
82
to rotate within the cutaway portion
84
of the housing
80
.
The housing
80
is secured to a bracket means
88
by a pair of bolts
89
that extend through respective bolt holes
86
that are positioned on opposing sides of the cutaway portion
84
. The bracket means
88
is itself secured to the back side of the rear wall
31
of the swimming pool
24
, or to some other structure that is fixed with respect to the swimming pool, using any suitable means, such as, for example, bolts. The construction and mounting of bracket means suitable for the present invention is disclosed in the previously referenced U.S. Pat. No. 5,913,613 (Ragsdale et al.) and U.S. Pat. No. 5,920,922 (Ragsdale et al.).
The drive means
22
functions to rotate the bead sprocket
82
inside the cutaway portion
84
of the housing
80
. The drive means
22
is preferably an electric motor, but may, alternatively, consist of a variety of other means with which to rotate the bead sprocket
82
. Contemplated alternatives to the drive means
22
, for example, include an hydraulic system, whereby a power head is used to rotate the bead sprockets and is connected to an hydraulic pump through hydraulic fluid pipes or hoses. The use of hydraulic drive means for similar purposes—i.e., for purposes related to driving a shaft that is part of an enclosure system—is disclosed in the previously referenced U.S. Pat. No. 5,913,613 (Ragsdale et al.) and U.S. Pat. No. 5,920,922 (Ragsdale et al.). Referring to
FIGS. 1 and 6
, the drive means
22
is illustrated as being connected directly to the edge bead sprocket
82
by a drive shaft
115
.
Still referring to
FIG. 6
, the housing
80
has a recess strip
90
that is formed on an inner wall or receiving surface
91
of the of the cutaway portion
84
. The recess strip
90
is sized and configured to accept therein the upper portion
92
of the edge bead members as the edge bead members traverse the arc length
95
of the recess strip
90
. The edge bead sprocket
82
has an outer or circumferential wall
81
with a plurality of inverse teeth
93
extending partially there through and sized and configured to accept therein the lower portion
94
of the edge bead members. With the inverse teeth
93
and the recess strip
90
so sized and configured, the edge beads become sandwiched between the housing
80
and the edge bead sprocket
82
as the edge bead sprocket
82
turns within the housing
80
. It is noted here that the cutaway portion
84
is illustrated as being semi-circular in projection along the axis of the edge bead sprocket
82
. Nonetheless, the cutaway portion
84
may be formed such that the inner wall or receiving surface
91
and the recess strip
90
extend a further distance about the circumference of the edge bead sprocket
82
.
The recess strip
90
terminates at the leading or front-most edge
104
of the arc length
95
. At this location, the recess strip
90
merges into a second cutout portion
103
which has the same cross sectional dimensions and shape as the cutout portion
60
belonging to the corresponding guide track. In other words, the second cutout portion
103
has a wall
105
and a side opening
106
that are sized and configured to be compatible with the wall
62
and side opening
64
of the guide track above described.
A first connector track
19
is, if desired, positioned between the first end
15
of the first guide track
14
and the housing
80
of the first positive drive
18
. Likewise, a second connector track
21
is positioned between the first end
17
of the second guide track
16
and the housing
80
of the second positive drive
20
. The connector tracks
19
,
21
have a cutout portion
110
and corresponding walls and side openings that form a smooth-walled and continuous link between the edge bead exit and entry port
102
and the cutout portion
60
located at the first end
15
,
17
of the corresponding guide track
14
,
16
. In other words, the cutout portion
110
has a wall
111
and a side opening
112
that are sized and configured to be compatible with the wall
62
and side opening
64
of the guide track above described and with the wall
105
and side opening
106
of the second cutout portion
103
above described. The connector tracks
19
,
21
are positioned at points expected to be most prone to wear from the forced entry of the edge beads into the guide tracks and facilitate maintenance, replacement and repair of the enclosure system
10
without having to replace the guide tracks
14
,
16
.
As the edge bead sprocket
82
rotates within the cutaway portion
84
of the housing
80
, the edge beads are gripped by the inverse teeth
93
and thereby forced to move in the direction of rotation of the edge bead sprocket
82
. More specifically, when the edge bead sprocket
82
rotates in the closing direction
97
—i.e., the direction whereby the cover
12
is pushed out and over the top of the swimming pool
24
—the trailing edge
96
of each inverse tooth
93
will abut the trailing edge
98
of the lower portion
94
of a corresponding edge bead and force the edge bead to move in the direction of rotation
97
along the arc length
95
of the recess strip
90
. As each edge bead passes by the leading or front-most edge
104
of the arc length
105
(or the recess strip
90
) each edge bead is forced into the second cutout portion
103
of the housing
80
. Each edge bead is then forced along the length of the second cutout portion
103
and then into and along the cutout portion
110
of the respective connector track
19
,
21
. Finally, each edge bead emerges from the cutout portion
110
of the connector track
19
,
21
and enters the cutout portion
60
of the guide track
14
,
16
where each edge bead is then forced along the length of the guide track
14
,
16
in the cutout portion
60
thereof.
It should be appreciated from the discussion above that the edge beads, when connected to the cover
12
such that the rear tip
52
of each bead abuts the front tip
50
of an adjacent bead, are forced along their respective guide track
14
,
16
by the force applied through the adjacent bead. In other words, when the edge beads are lined up in their respective guide track, a “segmented rod” is simulated whereby the force applied to the bead just exiting the recess strip
90
is transmitted to and through each of the edge beads that are then lined up in a respective guide track
14
,
16
. As mentioned above, the close tolerance between the outer surface
70
of the edge bead and the inner surface
72
of the wall
62
(as is the case with the second cutout portion
103
and the cutout portion
110
that is formed in the connector track
19
,
21
) prevents the edge beads from overlapping or becoming kinked in the guide track
14
,
16
. Hence, the action of the positive drive
18
,
20
forces the edge beads, together with the cover to which they are attached, along the guide track
14
,
16
as the cover
12
is being closed over the swimming pool
24
.
In a similar fashion, when the edge bead sprocket
82
rotates in the opening direction
99
, such that the cover
12
is retracted from over the top of the swimming pool
24
, the leading edge
100
of each inverse tooth
93
will abut the leading edge
101
of the lower portion
94
of a corresponding edge bead and force the edge bead to move in the opening direction of rotation
99
along the arc length
95
of the recess strip
90
. When the bead sprocket
82
rotates in the opening direction
99
, however, the edge beads are no longer “pushed” down the guide track
14
,
16
but, rather, are “pulled” together with the cover
12
to which they are attached.
Referring to
FIGS. 7A and 7B
, two preferred arrangements for rotating the bead sprockets are illustrated. In
FIG. 7A
, for example (see also FIG.
1
), a single drive means
22
is used to rotate the bead sprockets
82
in both the first positive drive
18
and the second positive drive
20
. This arrangement employs a shaft
120
that extends from the edge bead sprocket
82
of the first positive drive
18
to the edge bead sprocket
82
of the second positive drive
20
. The first and second ends
128
,
129
of the shaft
120
are connected to the edge bead sprockets
82
of the first and second positive drives
18
,
20
using any suitable means, such as, for example, by flanges
130
that are threaded onto the ends of the shaft and then bolted to the respective edge bead sprockets
82
. The shaft
120
is held in position by bearings
121
as needed—i.e., the bearings
121
are spaced along the length of the shaft
121
in a number and spacing there between that depends on the width of the pool
24
and the length of the shaft
120
. The bearings
121
are secured to the back side of the rear wall
31
of the swimming pool
24
, or to some other structure that is fixed with respect to the swimming pool, using any suitable means, such as by bearing housings that are themselves fastened to a bracket means in a manner similar to that discussed above with respect to the housing
80
.
In
FIG. 7B
, an alternative arrangement is illustrated whereby a second drive means
122
is connected directly to the edge bead sprocket
82
of the second positive drive
20
in a manner similar to that used to connect the drive means
22
to the edge bead sprocket
82
of the first positive drive. That is, and by way of analogy with the first positive drive, a key
125
is set in a groove in the drive shaft
115
and mates with a corresponding groove
126
that is cut into a shaft aperture
127
that extends through the central axis of the edge bead sprocket
82
. A nut (not illustrated) then secures the edge bead sprocket
82
onto the drive shaft
115
. In the alternative arrangement that employs two drive means
22
,
122
, care must be taken to ensure that the drive means
22
,
122
are timed to rotate the edge bead sprockets
82
of the positive drives
18
,
20
such that the edge bead sprockets
82
are in phase with one another. This concern is, however, substantially alleviated when a shaft
120
is disposed between the edge sprockets
82
as illustrated in FIG.
7
A.
Finally, a take-up drum
41
is positioned below the positive drives
18
,
20
and serves to store the cover
12
when the cover
12
is partially or completely retracted from the swimming pool
24
. The take-up drum
41
is mounted to the back side of the rear wall
31
of the swimming pool
24
. A bracket means
135
is mounted at both ends of the take-up drum
41
and secured to the wall using bolts or the like. Reference is again made to U.S. Pat. No. 5,913,613 (Ragsdale et al.) and U.S. Pat. No. 5,920,922 (Ragsdale et al.) for details regarding the construction and mounting of suitable brackets. Bearings (not illustrated) are positioned between the brackets
135
and the ends of the take-up drum
41
. The take-up drum
41
is rotated using a pulley and belt arrangement. Specifically, a first pulley
136
is secured to the bead sprocket
82
of the second positive drive
20
while a second pulley
137
is secured to the take-up drum
41
. A belt
138
connects the first and second pulleys
136
,
137
together. The belt is allowed to slip on the pulleys
136
,
137
to account for the change in diameter of the take-up drum
41
as the cover
12
is collected thereon or removed therefrom. Alternatively, the cover
12
may be allowed to simply collect in the box-like space
43
that would otherwise house the take-up drum
41
.
The enclosure system
10
has been described with reference to particular embodiments in the foregoing description. Various other modes for carrying out the invention are, however, contemplated as being within the scope of the claims that follow and that particularly point out and distinctly claim the subject matter which is regarded as the invention.
Claims
- 1. A system for extending and retracting a cover, said system comprising:a cover shaped and sized for positioning over an opening of a space to be covered, said cover being moveable between a closed position in which said cover substantially covers the opening and an open position in which said cover is displaced from said closed position, said cover having a front edge, a first side edge and a second side edge spaced from said first side edge, said first side edge having a first edge length and said second side edge having a second edge length; a first plurality of bead members attached to said cover along said first edge length of said first side edge; a second plurality of bead members attached to said cover along said second edge length of said second side edge; a first guide track positioned proximate said space to be covered, said first guide track having a first track length, a first end and a second end, said first guide track being configured to slideably receive and guide said first plurality of bead members along said first track length upon movement of said cover between said open position and said closed position; a second guide track positioned proximate said space to be covered and spaced from said first guide track, said second guide track having a second track length, a first end and a second end, said second guide track being configured to guide said second plurality of bead members along said second track length upon movement of said cover between said open position and said closed position; a first positive drive configured to move bead members of said first plurality of bead members into and out of said first track to urge said cover between said open position and said closed position; a second positive drive configured to move bead members of said first plurality of bead members into and out of said second track to urge said cover between said open position and said closed position; drive means operably connected to said first positive drive and to said second positive drive for operating said first positive drive and said second positive drive; and receiver means positioned relative to said first positive drive and said second positive drive for receiving said cover from and supplying said cover to said first positive drive and said second positive drive as said cover is moved between said open position and said closed position.
- 2. The system of claim 1 wherein said first positive drive includes a first bead sprocket having a first circumferential wall with a plurality of inverse teeth formed there through, each of said plurality of inverse teeth being sized and configured to engage at least a portion of each of said first plurality of guide beads.
- 3. The system of claim 2 including a first housing having a first end positioned proximate said first end of said first guide track, said first housing having a first receiving surface configured to receive a portion of said first circumferential wall of said first bead sprocket.
- 4. The system of claim 3 wherein said first housing is configured to guide said first plurality of guide beads along said receiving surface, said receiving surface having a recess portion formed therein for communicating with said first guide track.
- 5. The system of claim 4, wherein said second positive drive includes a second bead sprocket having a second circumferential wall with a plurality of inverse teeth formed there through, each of said plurality of inverse teeth being sized and configured to engage a portion of a corresponding one of said second plurality of guide beads.
- 6. The system of claim 5 including a second housing having a first end positioned proximate said first end of said second guide track, said second housing having a second receiving surface configured to receive a portion of said second circumferential wall of said second bead sprocket.
- 7. The system of claim 6 wherein said first housing is configured to guide said second plurality of guide beads along said receiving surface, said receiving surface having a recess portion communicating with said second guide track.
- 8. The system of claim 1, wherein each one of said first plurality of bead members has an upper section and a lower section connected to said upper section.
- 9. The system of claim 1, wherein each one of said first plurality of bead members has an aspect ratio from about one to about four.
- 10. The system of claim 1, wherein said housing, said bead sprockets and said guide tracks are made of acetal.
- 11. The system of claim 1, wherein said housing, said bead sprockets and said guide tracks are made of aluminum.
- 12. The system of claim 1, wherein said first end of said first guide track is secured to said first end of said first housing.
- 13. The system of claim 1, wherein said receiver means comprises a space having a depth and wherein said receiver means is positioned below said first positive drive means.
- 14. The system of claim 1, wherein said receiver means comprises a take-up drum connected to at least one of said first positive drive and said second positive drive by a pulley and belt arrangement.
- 15. The system of claim 1, wherein said space to be covered is a swimming pool.
- 16. The system of claim 14, wherein each said lower section is connected to a corresponding upper section using a rivet.
- 17. The system of claim 1, wherein said drive means includes a first electric motor connected to said first bead sprocket and a second electric motor connected to said second bead sprocket.
- 18. The system of claim 1, wherein said drive means includes a first electric motor connected to said first bead sprocket and a shaft connecting said second bead sprocket to said first bead sprocket.
- 19. The system of claim 1, wherein said drive means includes a first hydraulic drive means connected to said first bead sprocket and a second hydraulic drive means connected to said second bead sprocket.
- 20. The system of claim 1 wherein each one of said first plurality of bead members has a length and a cylindrical portion.
- 21. The system of claim 20 wherein said first guide track has a cutout portion sized to snugly and slideably receive said first plurality of bead members therein.
- 22. A system for extending and retracting a cover over a swimming pool, said system comprising:a cover shaped and sized for positioning over the swimming pool, said cover being moveable between a closed position in which said cover substantially covers the swimming pool and an open position in which said cover is displaced from said closed position, said cover having a front edge, a first side edge and a second side edge spaced from said first side edge, said first side edge having a first edge length and said second side edge having a second edge length; a first plurality of bead members attached to said cover along said first edge length of said first side edge, each of said bead members of said first plurality of bead members having a length and being cylindrical along a portion of said length; a second plurality of bead members attached to said cover along said second edge length of said second side edge, each of said bead members of said second plurality of bead members having a length and being cylindrical along a portion of said length a first guide track positioned proximate said space to be covered, said first guide track having a first track length, a first end and a second end, said first guide track having a cutout portion configured to slideably receive and guide said first plurality of bead members along said first track length upon movement of said cover between said open position and said closed position; a second guide track positioned proximate said space to be covered and spaced from said first guide track, said second guide track having a second track length, a first end and a second end, said second guide track having a cutout portion configured to slideably receive and guide said second plurality of bead members along said second track length upon movement of said cover between said open position and said closed position; a first positive drive configured to move bead members of said first plurality of bead members into and out of said first track to urge said cover between said open position and said closed position; a second positive drive configured to move bead members of said first plurality of bead members into and out of said second track to urge said cover between said open position and said closed position; drive means operably connected to said first positive drive and to said second positive drive for operating said first positive drive and said second positive drive; and receiver means positioned relative to said first positive drive and said second positive drive for receiving said cover from and supplying said cover to said first positive drive and said second positive drive as said cover is moved between said open position and said closed position.
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
2754900 |
Karobonik et al. |
Jul 1956 |
A |
5701613 |
Richardson |
Dec 1997 |
A |