Positive drive cover system

Information

  • Patent Grant
  • 6769142
  • Patent Number
    6,769,142
  • Date Filed
    Monday, September 9, 2002
    21 years ago
  • Date Issued
    Tuesday, August 3, 2004
    19 years ago
Abstract
A swimming pool cover fabric has beads attached to its opposite edges. Each bead is positioned to essentially abut the bead in front to form in effect a segmented rod. A drive mechanism has a sprocket to engage each bead and urge it into and out of the race or slot in a track sized to receive the beads. A reversible motor is connected to drive the sprocket to urge the beads and, in turn, the pool cover fabric between open and closed positions.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates to systems for retractably positioning a cover over an opening of a space to be enclosed and, more particularly, to systems for retractably positioning a cover over a swimming pool.




2. State of the Art




The use of swimming pool covers on conventional residential-type swimming pools is well known and examples of such are described in U.S. Pat. No. 5,913,613 (Ragsdale et al.) and U.S. Pat. No. 5,920,922 (Ragsdale et al.). As discussed in the foregoing references, pool covers are becoming standard equipment for maximizing pool safety as well as reducing unwanted debris from entering the swimming pool when not in use. In addition, the use of pool covers reduces heat loss from heated pool water and can also be used to absorb the sun's rays to heat the pool water during daylight hours.




Many motorized pool-covering apparatuses include a recessed well or a raised housing positioned at one end thereof and have mounted therein an elongated drum fixed to a rotatable shaft which in turn is connected to an electric motor. An impervious, flexible pool cover is secured, at one of its ends, to the cover-collecting drum and is collectable thereon by rotational movement of the drum. The pool cover is extended over the top of the swimming pool by attaching draw cords to both sides of the pool cover as longitudinal extensions thereof and extending the draw cords the length of the pool and around a pulley rotatably fixed to the other side thereof. On most of the pool covers now in use, the draw cord is returned and secured to a collecting reel which is rotatably carried on the same elongated shaft that carries the cover-collecting drum. In some versions, one collecting reel is carried on one side of the drum and the other is carried on the other side. In other versions, both reels are positioned next to each other with pulleys positioned to direct the draw cords to the appropriate reel. A clutching mechanism is used to engage the drum or reels to affect opening and closing.




The prior art systems, although effective for the purposes designed, on occasion damage the pool cover fabric during the time it is being retracted on the collecting drum. Tearing or ripping of the cover fabric can occur when one side of the cover fabric is collected on the drum at a rate faster than the other side. Eventually, the cover fabric is damaged. Systems to avoid this problem and to avoid costly repairs of the pool cover fabric are not known.




SUMMARY OF THE INVENTION




A system for extending and retracting a cover, which is sometimes called a fabric, over an opening of a space to be enclosed includes a cover which is shaped and sized for positioning over the opening of the space to be enclosed. The cover is moveable between a closed position in which the cover substantially covers the opening and an open position in which the cover is displaced from the closed position. The cover has a front edge, a first side edge and a second side edge spaced from the first side edge. The first side edge has a length and a first plurality of bead members disposed along the length. The second side edge has a length and a second plurality of bead members disposed along the length.




A first guide track is positioned proximate the opening. The first guide track has a length and preferably a race or a cutout portion configured to guide said first plurality of bead members along the length upon movement of said cover between said open position and said closed position. A second guide track is positioned proximate the opening to be covered and is spaced from the first guide track. The second guide track also has a length, a first end and preferably a race or a cutout portion configured to guide the second plurality of bead members upon movement of the cover between the open position and the closed position.




A first positive drive is a suitable mechanism for urging the beads of said first plurality of beads into or out of the race. At present, the first positive drive has a first bead sprocket and a housing. The first bead sprocket has a circumferential wall and a plurality of inverse teeth positioned there through, each one of the plurality of inverse teeth being sized and configured to engage a portion of a corresponding one of the first plurality of guide beads. The housing has a first end positioned proximate the first end of the first guide track and a receiving surface configured to receive a portion of the circumferential wall of the bead sprocket. The receiving surface has a recess portion positioned there through and configured to guide the first plurality of guide beads along the receiving surface. The recess portion communicates with the cutout portion of the first guide track.




A second positive drive is also a suitable mechanism for urging the beads of said first plurality of beads into or out of the race. At present the second positive drive has a second bead sprocket and a housing. The second bead sprocket has a circumferential wall and a plurality of inverse teeth positioned there through, each one of the plurality of inverse teeth being sized and configured to engage a portion of a corresponding one of the second plurality of guide beads. The housing has a first end positioned proximate the first end of the second guide track and a receiving surface configured to receive a portion of the circumferential wall of the bead sprocket. The receiving surface has a recess portion positioned there through and configured to guide the second plurality of guide beads along the receiving surface. The recess portion communicates with the cutout portion of the second guide track.




A drive means rotates the first bead sprocket and the second bead sprocket of the first and second positive drives, respectively. The drive means can be electric, hydraulic or manually operated. A take-up drum is connected to one of the bead sprockets by a pulley and belt arrangement and functions to collect the cover when in the retracted or partially retracted position.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of an enclosure system of the present invention;





FIG. 2

is a cross sectional view of the enclosure system illustrated in

FIG. 1

;





FIG. 3A

is a partial view of an edge of the pool cover illustrating a plurality of edge beads disposed thereon;





FIG. 3B

is a close-up view of an edge bead in a guide track.





FIG. 4

is a partial cross sectional depiction of an edge bead secured to the cover taken along the line


4





4


as shown in

FIG. 3A

;





FIG. 5A

is a cross sectional view of a guide track taken along the line


5


A—


5


A as shown in

FIG. 1

;





FIG. 5B

is a cross sectional view of an alternative construction for a guide track of the present invention;





FIG. 6

is an exploded view of a positive drive mechanism shown in

FIG. 1

;





FIG. 7A

is an overhead view of an enclosure system of the present invention showing a single drive means with a drive shaft disposed between the positive drive mechanisms.





FIG. 7B

is an overhead view of an enclosure system of the present invention showing a drive means attached to each of the positive drive mechanisms.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to

FIG. 1

, an enclosure system


10


generally includes a cover


12


, a first guide track


14


, a second guide track


16


, a first positive drive


18


, a second positive drive


20


and a drive means


22


. The enclosure system


10


retractably positions the cover


12


over an opening of a space to be enclosed, such as, for example, a swimming pool


24


. The enclosure system


10


operates by driving the cover


12


between an open or retracted position, in which the opening of the space to be enclosed is substantially uncovered, and a closed position, in which the opening of the space to be enclosed is substantially covered. Use of the terms “substantially covered” and “substantially uncovered” herein indicates that the opening of the space to be enclosed need not be perfectly covered or uncovered by the enclosure system


10


.




The swimming pool


24


illustrated in

FIG. 1

represents a wide variety of swimming pool and other configurations that exhibit a space to be enclosed. For example, the enclosure system


10


described herein can be made to work equally well for swimming pools that are oval in shape, or that are elliptical or kidney shaped. With swimming pools that are oval in shape, for example, the first and second guide tracks


14


,


16


, although positioned parallel to one another, will not necessarily be in alignment with any particular wall of the swimming pool. Further, the enclosure system


10


can be used for ponds, recessed spas, and tiered or terraced pools. Still further, the enclosure system


10


described herein can be configured to enclose a wide range of shaped openings or spaces that benefit from periodic covering and uncovering.




Referring to

FIGS. 1 and 2

, the swimming pool


24


is illustrated as including a first side wall


26


, a second side wall


28


, a front wall


30


, which is the wall opposite the positive drives


18


,


20


, and a rear wall


31


. The swimming pool


24


also has a deck or surface


32


that surrounds the four walls of the pool. The shape and dimensions of the deck or surface


32


are not critical, but the deck or surface


32


must nonetheless provide a stable structure from which to secure the first and second guide tracks


14


,


16


adjacent to the opening of the space to be enclosed.




The first guide track


14


and the second guide track


16


are mounted on top of the deck or surface


32


proximate the two side walls


26


,


28


. More particularly, the first guide track


14


and the second guide track


16


are positioned close to and in alignment with the first side wall


26


and the second side wall


28


, respectively. Further, the first guide track


14


and the second guide track


16


are mounted, preferably, parallel to one another. The guide tracks


14


,


16


are secured to the deck or surface


32


using any suitable means. A preferred means, however, is to secure the guide tracks


14


,


16


to the deck or surface


32


using bolts spaced periodically along the length of the guide tracks


14


,


16


. The bolts are extended through holes that are bored through the guide tracks and are then fastened to the material that the deck or surface


32


is constructed of, which may be wood, plastic or concrete, for example. Further details regarding the positioning of the guide tracks with respect to the walls of the swimming pool and the mounting of the guide tracks to the deck or surface


32


is disclosed in U.S. Pat. No. 5,913,613 (Ragsdale et al.) and U.S. Pat. No. 5,920,922 (Ragsdale et al.), the disclosure of which are incorporated by this reference.




Still referring to

FIG. 1

, the cover


12


has a first side edge


34


and a second side edge


36


. The second side edge


36


is spaced from and is, preferably, in parallel alignment with the first side edge


34


. The cover


12


also has a front edge


37


and a rear edge


39


(see FIG.


2


). The rear edge


39


is preferably fastened to a take-up drum


41


, but may, alternatively, hang free so as to permit collection of the cover


12


in an open box disposed below the deck or surface


32


when the cover


12


is in a fully or partially retracted position. The cover


12


is constructed using any suitable fabric . Preferably, however, the cover


12


is constructed from vinyl material reinforced with a polyester mesh to increase strength and wear resistance. The thickness


67


of the cover


12


in this embodiment is about four-tenths ({fraction (4/10)}) of a millimeter (or about 0.015 inches). Materials of other thickness may be used being mindful that thicker material increases the weight and in turn may dictate a need for stronger components and a more powerful drive means


22


.




Disposed along the first side edge


34


and the second side edge


36


, respectively, are a first plurality of edge beads


38


and a second plurality of edge beads


40


. Referring more specifically to

FIGS. 3A

,


3


B and


4


, an individual edge bead


42


of one of the first and second pluralities of edge beads


38


,


40


is illustrated as having a first section


44


and a second section


46


(the individual edge bead


42


is representative of each edge bead contained in the first and second pluralities of edge beads). The first and second sections


44


,


46


are secured to the second side edge


36


using a pair of rivets


48


or some other suitable fastening device, such as spikes or prongs. Indeed, securement of the beads to the cover or fabric at the edges may be effected by any arrangement that precludes separation with substantial forces that may arise with water collecting on the cover or even people or animals on the cover. Each one of the edge beads of the first and second pluralities of edge beads


38


,


40


are secured to their respective edges


34


,


36


in a similar fashion. The edge beads, when assembled to the cover


12


, have a diameter


68


that is from about five (5) millimeters to about fifteen (15) millimeters, and that is, preferably, about nine (9) millimeters (or about 0.375 inches). The length of each edge bead is from about fifteen (15) millimeters to about thirty (30) millimeters and is, preferably, about twenty five (25) millimeters (or about one inch). An aspect ratio of the edge beads, which is equal to the length divided by the diameter, is preferably about three (3), but may also be from about two (2) to about four (4), for the embodiment here described. Certainly beads of other shapes including cylindrical and even rectangular are within contemplation. Other aspect ratios and sizes are also contemplated.




When the edge beads are secured to their respective edges


34


,


36


, the front tip


50


of each edge bead will, preferably, abut the rear tip


52


of the adjacent edge bead. In practice, the distance


54


between the front tip


50


and the rear tip


52


is from zero (i.e., the tips abut one another) to less than about one (1) millimeter. The beads are mounted to abut one another. A very small, almost non-existent, distance


54


may be found between some of the tips


50


,


52


of adjacent edge beads. An abutting relationship is believed to facilitate the closing of the pool cover (as discussed below) by preventing binding of the edge beads in their respective guide tracks


14


,


16


.




Referring to

FIG. 3B

, the edge beads can be seen to have rounded ends or tips


50


A,


50


B,


52


which are elliptical in cross section and can be approximately hemispherical with a blunt or transverse portion


50


C and


50


D along or on the axis


51


of the bead to facilitate force transmission when in alignment. The arcuate portions


50


E and


5


OF from the exterior wall


50


G of the bead to the blunt or transverse portion


50


C and


50


D has a radius or shape selected so that if the bead is not in axial alignment in the track but, rather, is cocked or at some angle


50


H relative to the axis


50


I of the track (or more particularly the cut out portion or race


50


J), then the bead will not jam. Rather, the friction is sufficiently small in magnitude such that the bead will slide or move within the cutout portion or race


50


J of the track. The length


50


K of the bead is also selected so that if or when a bead is cocked relative to the axis


50


I of the cutout portion of the track, the bead cannot become wedged or jammed into the cutout portion of the track by application of a force F to one end


50


A of the bead. In other words, the bead cannot rotate


50


M about its center point


50


L and become wedged against the interior surface of the cutout portion


50


J.




The edge beads and the first guide track


14


and the second guide track


16


are, preferably, constructed from any suitable material that allows for the slideable relationship between the track and the beads while being less prone to corrosion. Acetal (which may be obtained from Dupont under the tradename Delrin) has been found to be suitable. Other suitable materials being contemplated include aluminum, stainless steel, nylon, teflon and alnico.




The first guide track


14


and the second guide track


16


function, in part, to guide the first side edge


34


and the second side edge


36


, respectively, during operation of the enclosure system


10


. The guide tracks


14


,


16


also function to secure the cover


12


in place over the opening of the space to be enclosed when the cover


12


is substantially closed. Referring more specifically to

FIGS. 5A and 5B

, the second guide track


16


has a cutout portion


60


that spans the length of the track (the first guide track


14


mirrors the second guide track


16


in construction, so only the shape and construction of the second guide track


16


is discussed). The cutout portion


60


has a wall


62


that is, preferably, circular in cross section. Notwithstanding the preference for a wall


62


that is circular in cross section, the wall


62


may exhibit other cross sectional geometries as well, depending on the cross sectional geometry of the assembled edge beads. As described and illustrated herein and above, however, it should be appreciated that circular or slightly elliptical cross sections for the wall


62


are preferred, as circular or slightly elliptical cross sectional shapes for the assembled edge beads are preferred.




The cutout portion


60


which can also be called a race also has a side opening


64


that is sized to accept the cover


12


but that is not so large that the edge beads can become dislodged from the track. In other words, the side opening


64


has a width


66


that is slightly larger than the thickness


67


of the cover


12


but that, at the same time, is smaller than the diameter


68


of the assembled edge bead. The tolerance


69


between the outer surface


70


of the edge bead and the inner surface


72


of the wall


62


is selected to allow for temperature changes while minimizing any binding of the beads in the cutout or race. Tolerances may vary based on the geographical location of the pool and on the materials selected. For the illustrated embodiment, the tolerance


69


is, preferably, about three-tenths ({fraction (3/10)}) of a millimeter (or about 0.0135 inches). Similarly, the width


66


of the side opening


64


may vary and for the present embodiment is about three (3) millimeters (or about 0.125 inches). An alternative cross sectional geometry for the construction of the guide tracks


14


,


16


is illustrated in FIG.


5


A. Here, guide track


73


is shown having a curved outer profile


74


and a flat section


75


. The dimensions of the cutout portion


76


are essentially the same as those described above.




While the track is here shown with a race or cutout portion sized to receive a bead, it should be understood that the track may also be a simple rod supported by a plurality of pins attached to a support surface. The beads are C-shaped in cross section with an interior sized to snugly and slideably fit over the rod so that they may slide there along.




Referring again to

FIG. 1

, the first positive drive


18


is secured adjacent to the first end


15


of the first guide track


14


. Likewise, the second positive drive


20


is secured adjacent to the first end


17


of the second guide track


16


. Referring now to

FIG. 6

, the first positive drive


18


includes a housing


80


and a bead sprocket


82


(the second positive drive


20


mirrors the first positive drive


18


, so only the construction of the first positive drive


18


is discussed here). The housing


80


has a cutaway portion


84


that is sized and configured to accept the bead sprocket


82


therein. The cutaway portion


84


is semi-circular in shape and has a radius


85


. The bead sprocket


82


is circular in shape and has a radius


87


that is slightly smaller than the radius


85


of the cutaway portion


84


, thus allowing the bead sprocket


82


to rotate within the cutaway portion


84


of the housing


80


.




The housing


80


is secured to a bracket means


88


by a pair of bolts


89


that extend through respective bolt holes


86


that are positioned on opposing sides of the cutaway portion


84


. The bracket means


88


is itself secured to the back side of the rear wall


31


of the swimming pool


24


, or to some other structure that is fixed with respect to the swimming pool, using any suitable means, such as, for example, bolts. The construction and mounting of bracket means suitable for the present invention is disclosed in the previously referenced U.S. Pat. No. 5,913,613 (Ragsdale et al.) and U.S. Pat. No. 5,920,922 (Ragsdale et al.).




The drive means


22


functions to rotate the bead sprocket


82


inside the cutaway portion


84


of the housing


80


. The drive means


22


is preferably an electric motor, but may, alternatively, consist of a variety of other means with which to rotate the bead sprocket


82


. Contemplated alternatives to the drive means


22


, for example, include an hydraulic system, whereby a power head is used to rotate the bead sprockets and is connected to an hydraulic pump through hydraulic fluid pipes or hoses. The use of hydraulic drive means for similar purposes—i.e., for purposes related to driving a shaft that is part of an enclosure system—is disclosed in the previously referenced U.S. Pat. No. 5,913,613 (Ragsdale et al.) and U.S. Pat. No. 5,920,922 (Ragsdale et al.). Referring to

FIGS. 1 and 6

, the drive means


22


is illustrated as being connected directly to the edge bead sprocket


82


by a drive shaft


115


.




Still referring to

FIG. 6

, the housing


80


has a recess strip


90


that is formed on an inner wall or receiving surface


91


of the of the cutaway portion


84


. The recess strip


90


is sized and configured to accept therein the upper portion


92


of the edge bead members as the edge bead members traverse the arc length


95


of the recess strip


90


. The edge bead sprocket


82


has an outer or circumferential wall


81


with a plurality of inverse teeth


93


extending partially there through and sized and configured to accept therein the lower portion


94


of the edge bead members. With the inverse teeth


93


and the recess strip


90


so sized and configured, the edge beads become sandwiched between the housing


80


and the edge bead sprocket


82


as the edge bead sprocket


82


turns within the housing


80


. It is noted here that the cutaway portion


84


is illustrated as being semi-circular in projection along the axis of the edge bead sprocket


82


. Nonetheless, the cutaway portion


84


may be formed such that the inner wall or receiving surface


91


and the recess strip


90


extend a further distance about the circumference of the edge bead sprocket


82


.




The recess strip


90


terminates at the leading or front-most edge


104


of the arc length


95


. At this location, the recess strip


90


merges into a second cutout portion


103


which has the same cross sectional dimensions and shape as the cutout portion


60


belonging to the corresponding guide track. In other words, the second cutout portion


103


has a wall


105


and a side opening


106


that are sized and configured to be compatible with the wall


62


and side opening


64


of the guide track above described.




A first connector track


19


is, if desired, positioned between the first end


15


of the first guide track


14


and the housing


80


of the first positive drive


18


. Likewise, a second connector track


21


is positioned between the first end


17


of the second guide track


16


and the housing


80


of the second positive drive


20


. The connector tracks


19


,


21


have a cutout portion


110


and corresponding walls and side openings that form a smooth-walled and continuous link between the edge bead exit and entry port


102


and the cutout portion


60


located at the first end


15


,


17


of the corresponding guide track


14


,


16


. In other words, the cutout portion


110


has a wall


111


and a side opening


112


that are sized and configured to be compatible with the wall


62


and side opening


64


of the guide track above described and with the wall


105


and side opening


106


of the second cutout portion


103


above described. The connector tracks


19


,


21


are positioned at points expected to be most prone to wear from the forced entry of the edge beads into the guide tracks and facilitate maintenance, replacement and repair of the enclosure system


10


without having to replace the guide tracks


14


,


16


.




As the edge bead sprocket


82


rotates within the cutaway portion


84


of the housing


80


, the edge beads are gripped by the inverse teeth


93


and thereby forced to move in the direction of rotation of the edge bead sprocket


82


. More specifically, when the edge bead sprocket


82


rotates in the closing direction


97


—i.e., the direction whereby the cover


12


is pushed out and over the top of the swimming pool


24


—the trailing edge


96


of each inverse tooth


93


will abut the trailing edge


98


of the lower portion


94


of a corresponding edge bead and force the edge bead to move in the direction of rotation


97


along the arc length


95


of the recess strip


90


. As each edge bead passes by the leading or front-most edge


104


of the arc length


105


(or the recess strip


90


) each edge bead is forced into the second cutout portion


103


of the housing


80


. Each edge bead is then forced along the length of the second cutout portion


103


and then into and along the cutout portion


110


of the respective connector track


19


,


21


. Finally, each edge bead emerges from the cutout portion


110


of the connector track


19


,


21


and enters the cutout portion


60


of the guide track


14


,


16


where each edge bead is then forced along the length of the guide track


14


,


16


in the cutout portion


60


thereof.




It should be appreciated from the discussion above that the edge beads, when connected to the cover


12


such that the rear tip


52


of each bead abuts the front tip


50


of an adjacent bead, are forced along their respective guide track


14


,


16


by the force applied through the adjacent bead. In other words, when the edge beads are lined up in their respective guide track, a “segmented rod” is simulated whereby the force applied to the bead just exiting the recess strip


90


is transmitted to and through each of the edge beads that are then lined up in a respective guide track


14


,


16


. As mentioned above, the close tolerance between the outer surface


70


of the edge bead and the inner surface


72


of the wall


62


(as is the case with the second cutout portion


103


and the cutout portion


110


that is formed in the connector track


19


,


21


) prevents the edge beads from overlapping or becoming kinked in the guide track


14


,


16


. Hence, the action of the positive drive


18


,


20


forces the edge beads, together with the cover to which they are attached, along the guide track


14


,


16


as the cover


12


is being closed over the swimming pool


24


.




In a similar fashion, when the edge bead sprocket


82


rotates in the opening direction


99


, such that the cover


12


is retracted from over the top of the swimming pool


24


, the leading edge


100


of each inverse tooth


93


will abut the leading edge


101


of the lower portion


94


of a corresponding edge bead and force the edge bead to move in the opening direction of rotation


99


along the arc length


95


of the recess strip


90


. When the bead sprocket


82


rotates in the opening direction


99


, however, the edge beads are no longer “pushed” down the guide track


14


,


16


but, rather, are “pulled” together with the cover


12


to which they are attached.




Referring to

FIGS. 7A and 7B

, two preferred arrangements for rotating the bead sprockets are illustrated. In

FIG. 7A

, for example (see also FIG.


1


), a single drive means


22


is used to rotate the bead sprockets


82


in both the first positive drive


18


and the second positive drive


20


. This arrangement employs a shaft


120


that extends from the edge bead sprocket


82


of the first positive drive


18


to the edge bead sprocket


82


of the second positive drive


20


. The first and second ends


128


,


129


of the shaft


120


are connected to the edge bead sprockets


82


of the first and second positive drives


18


,


20


using any suitable means, such as, for example, by flanges


130


that are threaded onto the ends of the shaft and then bolted to the respective edge bead sprockets


82


. The shaft


120


is held in position by bearings


121


as needed—i.e., the bearings


121


are spaced along the length of the shaft


121


in a number and spacing there between that depends on the width of the pool


24


and the length of the shaft


120


. The bearings


121


are secured to the back side of the rear wall


31


of the swimming pool


24


, or to some other structure that is fixed with respect to the swimming pool, using any suitable means, such as by bearing housings that are themselves fastened to a bracket means in a manner similar to that discussed above with respect to the housing


80


.




In

FIG. 7B

, an alternative arrangement is illustrated whereby a second drive means


122


is connected directly to the edge bead sprocket


82


of the second positive drive


20


in a manner similar to that used to connect the drive means


22


to the edge bead sprocket


82


of the first positive drive. That is, and by way of analogy with the first positive drive, a key


125


is set in a groove in the drive shaft


115


and mates with a corresponding groove


126


that is cut into a shaft aperture


127


that extends through the central axis of the edge bead sprocket


82


. A nut (not illustrated) then secures the edge bead sprocket


82


onto the drive shaft


115


. In the alternative arrangement that employs two drive means


22


,


122


, care must be taken to ensure that the drive means


22


,


122


are timed to rotate the edge bead sprockets


82


of the positive drives


18


,


20


such that the edge bead sprockets


82


are in phase with one another. This concern is, however, substantially alleviated when a shaft


120


is disposed between the edge sprockets


82


as illustrated in FIG.


7


A.




Finally, a take-up drum


41


is positioned below the positive drives


18


,


20


and serves to store the cover


12


when the cover


12


is partially or completely retracted from the swimming pool


24


. The take-up drum


41


is mounted to the back side of the rear wall


31


of the swimming pool


24


. A bracket means


135


is mounted at both ends of the take-up drum


41


and secured to the wall using bolts or the like. Reference is again made to U.S. Pat. No. 5,913,613 (Ragsdale et al.) and U.S. Pat. No. 5,920,922 (Ragsdale et al.) for details regarding the construction and mounting of suitable brackets. Bearings (not illustrated) are positioned between the brackets


135


and the ends of the take-up drum


41


. The take-up drum


41


is rotated using a pulley and belt arrangement. Specifically, a first pulley


136


is secured to the bead sprocket


82


of the second positive drive


20


while a second pulley


137


is secured to the take-up drum


41


. A belt


138


connects the first and second pulleys


136


,


137


together. The belt is allowed to slip on the pulleys


136


,


137


to account for the change in diameter of the take-up drum


41


as the cover


12


is collected thereon or removed therefrom. Alternatively, the cover


12


may be allowed to simply collect in the box-like space


43


that would otherwise house the take-up drum


41


.




The enclosure system


10


has been described with reference to particular embodiments in the foregoing description. Various other modes for carrying out the invention are, however, contemplated as being within the scope of the claims that follow and that particularly point out and distinctly claim the subject matter which is regarded as the invention.



Claims
  • 1. A system for extending and retracting a cover, said system comprising:a cover shaped and sized for positioning over an opening of a space to be covered, said cover being moveable between a closed position in which said cover substantially covers the opening and an open position in which said cover is displaced from said closed position, said cover having a front edge, a first side edge and a second side edge spaced from said first side edge, said first side edge having a first edge length and said second side edge having a second edge length; a first plurality of bead members attached to said cover along said first edge length of said first side edge; a second plurality of bead members attached to said cover along said second edge length of said second side edge; a first guide track positioned proximate said space to be covered, said first guide track having a first track length, a first end and a second end, said first guide track being configured to slideably receive and guide said first plurality of bead members along said first track length upon movement of said cover between said open position and said closed position; a second guide track positioned proximate said space to be covered and spaced from said first guide track, said second guide track having a second track length, a first end and a second end, said second guide track being configured to guide said second plurality of bead members along said second track length upon movement of said cover between said open position and said closed position; a first positive drive configured to move bead members of said first plurality of bead members into and out of said first track to urge said cover between said open position and said closed position; a second positive drive configured to move bead members of said first plurality of bead members into and out of said second track to urge said cover between said open position and said closed position; drive means operably connected to said first positive drive and to said second positive drive for operating said first positive drive and said second positive drive; and receiver means positioned relative to said first positive drive and said second positive drive for receiving said cover from and supplying said cover to said first positive drive and said second positive drive as said cover is moved between said open position and said closed position.
  • 2. The system of claim 1 wherein said first positive drive includes a first bead sprocket having a first circumferential wall with a plurality of inverse teeth formed there through, each of said plurality of inverse teeth being sized and configured to engage at least a portion of each of said first plurality of guide beads.
  • 3. The system of claim 2 including a first housing having a first end positioned proximate said first end of said first guide track, said first housing having a first receiving surface configured to receive a portion of said first circumferential wall of said first bead sprocket.
  • 4. The system of claim 3 wherein said first housing is configured to guide said first plurality of guide beads along said receiving surface, said receiving surface having a recess portion formed therein for communicating with said first guide track.
  • 5. The system of claim 4, wherein said second positive drive includes a second bead sprocket having a second circumferential wall with a plurality of inverse teeth formed there through, each of said plurality of inverse teeth being sized and configured to engage a portion of a corresponding one of said second plurality of guide beads.
  • 6. The system of claim 5 including a second housing having a first end positioned proximate said first end of said second guide track, said second housing having a second receiving surface configured to receive a portion of said second circumferential wall of said second bead sprocket.
  • 7. The system of claim 6 wherein said first housing is configured to guide said second plurality of guide beads along said receiving surface, said receiving surface having a recess portion communicating with said second guide track.
  • 8. The system of claim 1, wherein each one of said first plurality of bead members has an upper section and a lower section connected to said upper section.
  • 9. The system of claim 1, wherein each one of said first plurality of bead members has an aspect ratio from about one to about four.
  • 10. The system of claim 1, wherein said housing, said bead sprockets and said guide tracks are made of acetal.
  • 11. The system of claim 1, wherein said housing, said bead sprockets and said guide tracks are made of aluminum.
  • 12. The system of claim 1, wherein said first end of said first guide track is secured to said first end of said first housing.
  • 13. The system of claim 1, wherein said receiver means comprises a space having a depth and wherein said receiver means is positioned below said first positive drive means.
  • 14. The system of claim 1, wherein said receiver means comprises a take-up drum connected to at least one of said first positive drive and said second positive drive by a pulley and belt arrangement.
  • 15. The system of claim 1, wherein said space to be covered is a swimming pool.
  • 16. The system of claim 14, wherein each said lower section is connected to a corresponding upper section using a rivet.
  • 17. The system of claim 1, wherein said drive means includes a first electric motor connected to said first bead sprocket and a second electric motor connected to said second bead sprocket.
  • 18. The system of claim 1, wherein said drive means includes a first electric motor connected to said first bead sprocket and a shaft connecting said second bead sprocket to said first bead sprocket.
  • 19. The system of claim 1, wherein said drive means includes a first hydraulic drive means connected to said first bead sprocket and a second hydraulic drive means connected to said second bead sprocket.
  • 20. The system of claim 1 wherein each one of said first plurality of bead members has a length and a cylindrical portion.
  • 21. The system of claim 20 wherein said first guide track has a cutout portion sized to snugly and slideably receive said first plurality of bead members therein.
  • 22. A system for extending and retracting a cover over a swimming pool, said system comprising:a cover shaped and sized for positioning over the swimming pool, said cover being moveable between a closed position in which said cover substantially covers the swimming pool and an open position in which said cover is displaced from said closed position, said cover having a front edge, a first side edge and a second side edge spaced from said first side edge, said first side edge having a first edge length and said second side edge having a second edge length; a first plurality of bead members attached to said cover along said first edge length of said first side edge, each of said bead members of said first plurality of bead members having a length and being cylindrical along a portion of said length; a second plurality of bead members attached to said cover along said second edge length of said second side edge, each of said bead members of said second plurality of bead members having a length and being cylindrical along a portion of said length a first guide track positioned proximate said space to be covered, said first guide track having a first track length, a first end and a second end, said first guide track having a cutout portion configured to slideably receive and guide said first plurality of bead members along said first track length upon movement of said cover between said open position and said closed position; a second guide track positioned proximate said space to be covered and spaced from said first guide track, said second guide track having a second track length, a first end and a second end, said second guide track having a cutout portion configured to slideably receive and guide said second plurality of bead members along said second track length upon movement of said cover between said open position and said closed position; a first positive drive configured to move bead members of said first plurality of bead members into and out of said first track to urge said cover between said open position and said closed position; a second positive drive configured to move bead members of said first plurality of bead members into and out of said second track to urge said cover between said open position and said closed position; drive means operably connected to said first positive drive and to said second positive drive for operating said first positive drive and said second positive drive; and receiver means positioned relative to said first positive drive and said second positive drive for receiving said cover from and supplying said cover to said first positive drive and said second positive drive as said cover is moved between said open position and said closed position.
US Referenced Citations (2)
Number Name Date Kind
2754900 Karobonik et al. Jul 1956 A
5701613 Richardson Dec 1997 A