One embodiment of the present invention relates to an object, a method, and a manufacturing method. One embodiment of the present invention relates to a process, a machine, manufacture, and a composition of matter. One embodiment of the present invention relates to a semiconductor device, a display device, a light-emitting device, a power storage device, a driving method thereof, and a manufacturing method thereof. One embodiment of the present invention relates to a positive electrode active material, a secondary battery, and a manufacturing method thereof. One embodiment of the present invention relates to a positive electrode active material of a lithium-ion secondary battery.
Examples of the secondary battery include a nickel-metal hydride battery, a lead-acid battery, and a lithium-ion secondary battery.
Such secondary batteries are used as power sources in portable information terminals typified by mobile phones. In particular, lithium-ion secondary batteries have been actively developed because capacity thereof can be increased and size thereof can be reduced.
As a positive electrode active material that achieves high capacity, a solid solution obtained by mixing a first alkali metal oxide and a second alkali metal oxide having higher electric conductivity than the first alkali metal oxide has been disclosed (Patent Document 1).
An object is to provide a positive electrode active material that can be formed at low cost with the use of manganese, which is an inexpensive material.
Another object is to increase the amount of lithium ions that can be received and released in and from a positive electrode active material to achieve high capacity and high energy density of a secondary battery.
Another object is to provide a novel positive electrode active material. Another object is to provide a novel power storage device.
High ion conductivity and high electric conductivity are required as properties of a positive electrode active material of a lithium-ion secondary battery. Thus, another object is to provide a positive electrode active material having high ion conductivity and high electric conductivity.
Note that the descriptions of these objects do not disturb the existence of other objects. In one embodiment of the present invention, there is no need to achieve all the objects. Other objects will be apparent from and can be derived from the descriptions of the specification, the drawings, the claims, and the like.
The present inventors have found that Li2MnO3 in which part of Mn is substituted by another metal element, namely Li2Mn1-XAXO3 can be provided as a novel positive electrode active material that is capable of increasing battery capacity. Here, “A” represents silicon (Si), phosphorus (P), or a metal element other than lithium (Li) and manganese (Mn). Note that X is greater than 0 and less than 1, preferably greater than 0 and less than 0.5.
Furthermore, A is preferably a metal element selected from Ni, Ga, Fe, Mo, In, Nb, Nd, Co, Sm, Mg, Al, Ti, Cu, and Zn, Si, or P.
The use of a material expressed by Li2Mn1-XAXO3 as a positive electrode active material of a lithium-ion secondary battery can increase the capacity and energy density of the secondary battery.
The positive electrode active material disclosed in this specification can be formed through a simple forming process where a plurality of materials are weighed, pulverized in a ball mill or the like, and mixed, and then the mixture is fired; thus, cost reduction and excellent mass productivity are achieved.
According to one embodiment of the present invention, a positive electrode active material that can be formed at low cost can be provided.
According to another embodiment of the present invention, a positive electrode active material with high ion conductivity and high electric conductivity can be provided.
According to another embodiment of the present invention, a novel positive electrode active material can be provided.
According to another embodiment of the present invention, a secondary battery that has high battery capacity and high energy density can be provided.
Note that one embodiment of the present invention is not limited to these effects. For example, depending on circumstances or conditions, one embodiment of the present invention might produce another effect. Furthermore, depending on circumstances or conditions, one embodiment of the present invention might not produce any of the above effects.
In the accompanying drawings:
FIGS. 12A1, 12A2, 12B1, and 12B2 each illustrate an example of a power storage unit;
Embodiments of the present invention will be described below in detail with reference to the drawings. However, the present invention is not limited to the following descriptions, and it is easily understood by those skilled in the art that modes and details disclosed herein can be modified in various ways. Furthermore, the present invention is not construed as being limited to descriptions of the embodiments.
An example of a method for synthesizing Li2Mn1-XAXO3 will be described below. Table 1 shows Li materials, Mn materials, and A materials for forming Comparative Sample 100 and Samples 101 to 116. In this embodiment, Comparative Sample 100 and Samples 101 to 116 are formed using respective combinations of materials shown in Table 1.
First, the materials shown in Table 1 are used as a Li material, a Mn material, and an A material and are weighed. In this embodiment, X of the samples is 0.1. Thus, the ratio of the materials is adjusted so that the molar ratio of Li:Mn:A in the formed sample is 2:0.9:0.1. For example, in the case of forming Sample 101, the materials are weighed so that the molar ratio of Li2CO3 (lithium carbonate):MnCO3 (manganese carbonate):NiO (nickel oxide)=1:0.9:0.1. In the case of forming Sample 102, the materials are weighed so that the molar ratio of Li2CO3:MnCO3:Ga2O3 (gallium oxide)=1:0.9:0.05. Note that methods for forming Comparative Sample 100 and Samples 101 to 116 are the same except that the ratios of materials are different.
Then, acetone is added to the materials and then mixing is performed in a ball mill to form a mixed material. In this embodiment, the weighed materials, a zirconia ball with a diameter of 3 mm, and acetone are put into a pot made of zirconia, and wet milling in a planetary ball mill is performed at 400 rpm for 2 hours.
After that, heating is performed to volatilize acetone, so that a mixed material is obtained. In this embodiment, heating of the slurry is performed at 50° C. in the air to volatilize acetone after the ball milling, so that a mixed material is obtained.
Then, the mixed material is put into a melting pot, and is fired at a temperature in the range from 500° C. to 1000° C. in the air for 5 to 20 hours inclusive to synthesize a novel material. In this embodiment, a melting pot made of alumina is filled with the mixed material that has been dried, and heating is performed at 900° C. for 10 hours.
Subsequently, grinding is performed to separate the sintered particles. In this embodiment, the fired material, a zirconia ball with a diameter of 3 mm, and acetone are put into a pot made of zirconia, and wet milling in a planetary ball mill is performed at 200 rpm for 2 hours.
After the grinding, heating is performed to volatilize acetone, and then, vacuum drying is performed, so that a powdery novel material is obtained. In this embodiment, heating of the slurry is performed at 50° C. in the air to volatilize acetone after the grinding, and then, vacuum drying is performed at 170° C.
The use of the formed novel material (Samples 101 to 116) as a positive electrode active material enables fabrication of a favorable secondary battery.
According to
In the case of using Li2Mn1-XAXO3, the positive electrode active material disclosed in this specification and the like, for a secondary battery, the number of Li atoms is changed in the range from 0 to 2 by charge operation or discharge operation. Thus, Li2Mn1-XAXO3 can be represented as LiYMn1-XAXO3 (0≦Y≦2).
A is not necessarily one kind of element and may be two or more kinds of elements.
The use of the positive electrode active material disclosed in this embodiment enables fabrication of a secondary battery having high discharge capacity. Furthermore, the use of the positive electrode active material disclosed in this embodiment enables fabrication of a secondary battery having high battery capacity and high energy density.
This embodiment can be implemented in combination with any of the other embodiments as appropriate.
In this embodiment, X-ray diffraction (XRD) measurement results and discharge capacity measurement results of Sample 201, where A is Ni and X is 0.3, and Comparative Sample 100 and Sample 101 described in the above embodiment will be described. Sample 101 is a sample where A is Ni and X is 0.1. Comparative Sample 100, Sample 101, and Sample 201 in this embodiment can be fabricated by the fabrication method described in the above embodiment.
The use of the positive electrode active material disclosed in this embodiment enables fabrication of a secondary battery having high discharge capacity. Furthermore, the use of the positive electrode active material disclosed in this embodiment enables fabrication of a secondary battery having high battery capacity and high energy density.
This embodiment can be implemented in appropriate combination with any of the other embodiments.
In this embodiment, XRD measurement results and charge and discharge capacity measurement results of Comparative Sample 700, which is a positive electrode active material represented by Li2Mn1-XNiXO3 where X is O, and Sample 701, which is a positive electrode active material represented by Li2Mn1-XNiXO3 where X is 0.01, will be described.
An example of a method for synthesizing Li2Mn1-XNiXO3 will be described below. Table 2 shows Li materials, Mn materials, and Ni materials for forming Comparative Sample 700 and Sample 701. In this embodiment, Comparative Sample 700 and Sample 701 are formed using respective combinations of materials shown in Table 2.
First, the materials shown in Table 2 are used as a Li material, a Mn material, and a Ni material and are weighed. In this embodiment, X of the samples is 0.01. Thus, the ratio of the materials is adjusted so that the molar ratio of Li:Mn:Ni in the formed sample is 2:0.99:0.01. For example, in the case of forming Sample 701, the materials are weighed so that the molar ratio of Li2CO3 (lithium carbonate):MnCO3 (manganese carbonate):NiO (nickel oxide)=1:0.99:0.01. In the case of forming Comparative Sample 700, the materials are weighed so that the molar ratio of Li2CO3:MnCO3=1:1. Note that methods for forming Comparative Sample 700 and Sample 701 are the same except that the ratios of materials are different.
Then, acetone is added to the materials and then mixing is performed in a ball mill to form a mixed material. In this embodiment, the weighed materials, a zirconia ball with a diameter of 3 mm, and acetone are put into a pot made of zirconia, and wet milling in a planetary ball mill is performed at 400 rpm for 2 hours.
After that, heating is performed to volatilize acetone, so that a mixed material is obtained. In this embodiment, heating of the slurry is performed at 50° C. in the air to volatilize acetone after the ball milling, so that a mixed material is obtained.
Then, the mixed material is put into a melting pot, and is fired at a temperature in the range from 500° C. to 1000° C. in the air for 5 to 20 hours inclusive to synthesize a novel material. In this embodiment, a melting pot made of alumina is filled with the mixed material that has been dried, and heating is performed at 900° C. for 10 hours.
Subsequently, grinding is performed to separate the sintered particles. In this embodiment, the fired material, a zirconia ball with a diameter of 3 mm, and acetone are put into a pot made of zirconia, and wet milling in a planetary ball mill is performed at 200 rpm for 2 hours.
After the grinding, heating is performed to volatilize acetone, and then, vacuum drying is performed, so that a powdery novel material is obtained. In this embodiment, heating of the slurry is performed at 50° C. in the air to volatilize acetone after the grinding, and then, vacuum drying is performed at 170° C.
The use of the formed novel material (Sample 701) as a positive electrode active material enables fabrication of a favorable secondary battery.
Next,
The XRD measurement results show that Sample 701 has diffraction peaks similar to those of Comparative Sample 700. Diffraction peaks of Sample 701 significantly different from those of Comparative Sample 700 are not observed.
In the case of using Li2Mn1-XNiXO3, the positive electrode active material disclosed in this specification and the like, for a secondary battery, the number of Li atoms is changed in the range from 0 to 2 by charge operation or discharge operation. Thus, Li2Mn1-XNiXO3 can be represented as LiYMn1-XNiXO3 (0≦Y≦2).
The use of the positive electrode active material disclosed in this embodiment enables fabrication of a secondary battery having high discharge capacity. Furthermore, the use of the positive electrode active material disclosed in this embodiment enables fabrication of a secondary battery having high battery capacity and high energy density.
This embodiment can be implemented in combination with any of the other embodiments as appropriate.
In this embodiment, the structure of a storage battery including the positive electrode active material described in the above embodiment will be described with reference to
In a coin-type storage battery 300, a positive electrode can 301 doubling as a positive electrode terminal and a negative electrode can 302 doubling as a negative electrode terminal are insulated from each other and sealed by a gasket 303 made of polypropylene or the like. A positive electrode 304 includes a positive electrode current collector 305 and a positive electrode active material layer 306 provided in contact with the positive electrode current collector 305. The positive electrode active material layer 306 may further include a binder for increasing adhesion of positive electrode active materials, a conductive additive for increasing the conductivity of the positive electrode active material layer, and the like in addition to the active materials. As the conductive additive, a material that has a large specific surface area is preferably used; for example, acetylene black (AB) can be used. Alternatively, a carbon material such as a carbon nanotube, graphene, or fullerene can be used.
A negative electrode 307 includes a negative electrode current collector 308 and a negative electrode active material layer 309 provided in contact with the negative electrode current collector 308. The negative electrode active material layer 309 may further include a binder for increasing adhesion of negative electrode active materials, a conductive additive for increasing the conductivity of the negative electrode active material layer, and the like in addition to the negative electrode active materials. A separator 310 and an electrolyte (not illustrated) are provided between the positive electrode active material layer 306 and the negative electrode active material layer 309.
A material with which lithium can be dissolved and precipitated or a material into and from which lithium ions can be inserted and extracted can be used for the negative electrode active materials used for the negative electrode active material layer 309; for example, a lithium metal, a carbon-based material, and an alloy-based material can be used. The lithium metal is preferable because of its low redox potential (3.045 V lower than that of a standard hydrogen electrode) and high specific capacity per unit weight and per unit volume (3860 mAh/g and 2062 mAh/cm3).
Examples of the carbon-based material include graphite, graphitizing carbon (soft carbon), non-graphitizing carbon (hard carbon), a carbon nanotube, graphene, carbon black, and the like.
Examples of the graphite include artificial graphite such as meso-carbon microbeads (MCMB), coke-based artificial graphite, or pitch-based artificial graphite and natural graphite such as spherical natural graphite.
Graphite has a low potential substantially equal to that of a lithium metal (0.1 V to 0.3 V vs. Li/Li+) when lithium ions are intercalated into the graphite (while a lithium-graphite intercalation compound is formed). For this reason, a lithium-ion secondary battery can have a high operating voltage. In addition, graphite is preferable because of its advantages such as relatively high capacity per unit volume, small volume expansion, low cost, and safety greater than that of a lithium metal.
For the negative electrode active materials, an alloy-based material which enables charge-discharge reactions by an alloying reaction and a dealloying reaction with lithium metal can be used. In the case where carrier ions are lithium ions, a material containing at least one of Al, Si, Ge, Sn, Pb, Sb, Bi, Ag, Au, Zn, Cd, In, Ga, and the like can be used for example. Such elements have higher capacity than carbon. In particular, silicon has a significantly high theoretical capacity of 4200 mAh/g. For this reason, silicon is preferably used for the negative electrode active materials. Examples of the alloy-based material using such elements include SiO, Mg2Si, Mg2Ge, SnO, SnO2, Mg2Sn, SnS2, V2Sn3, FeSn2, CoSn2, Ni3Sn2, Cu6Sn5, Ag3Sn, Ag3Sb, Ni2MnSb, CeSb3, LaSn3, La3Co2Sn7, CoSb3, InSb, SbSn, and the like.
Alternatively, for the negative electrode active materials, an oxide such as titanium dioxide (TiO2), lithium titanium oxide (Li4Ti5O12), lithium-graphite intercalation compound (LiXC6), niobium pentoxide (Nb2O5), tungsten oxide (WO2), and molybdenum oxide (MoO2) can be used.
Still alternatively, for the negative electrode active materials, Li3-XMXN (M=Co, Ni, or Cu) with a Li3N structure, which is a nitride containing lithium and a transition metal, can be used. For example, Li2.6Co0.4N3 is preferable because of high charge and discharge capacity (900 mAh/g and 1890 mAh/cm3).
A nitride containing lithium and a transition metal is preferably used, in which case lithium ions are contained in the negative electrode active materials and thus the negative electrode active materials can be used in combination with a material for a positive electrode active material which does not contain lithium ions, such as V2O5 or Cr3O8. In the case of using a material containing lithium ions as a positive electrode active material, the nitride containing lithium and a transition metal can be used for the negative electrode active material by extracting the lithium ions contained in the positive electrode active material in advance.
Alternatively, a material which causes a conversion reaction can be used for the negative electrode active materials; for example, a transition metal oxide which does not cause an alloy reaction with lithium, such as cobalt oxide (CoO), nickel oxide (NiO), and iron oxide (FeO), may be used. Other examples of the material which causes a conversion reaction include oxides such as Fe2O3, CuO, Cu2O, RuO2, and Cr2O3, sulfides such as CoS0.89, NiS, and CuS, nitrides such as Zn3N2, Cu3N, and Ge3N4, phosphides such as NiP2, FeP2, and CoP3, and fluorides such as FeF3 and BiF3.
The current collectors 305 and 308 can each be formed using a highly conductive material which is not alloyed with a carrier ion of lithium among other elements, such as a metal typified by stainless steel, gold, platinum, zinc, iron, nickel, copper, aluminum, titanium, and tantalum or an alloy thereof. Alternatively, an aluminum alloy to which an element which improves heat resistance, such as silicon, titanium, neodymium, scandium, and molybdenum, is added can be used. Still alternatively, a metal element which forms silicide by reacting with silicon can be used. Examples of the metal element which forms silicide by reacting with silicon include zirconium, titanium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, cobalt, nickel, and the like. The current collectors can each have a foil-like shape, a plate-like shape (sheet-like shape), a net-like shape, a cylindrical shape, a coil shape, a punching-metal shape, an expanded-metal shape, or the like as appropriate. The current collectors each preferably have a thickness of 5 μm to 30 μm inclusive.
The positive electrode active materials described in the above embodiment can be used for the positive electrode active material layer 306.
As the separator 310, an insulator such as cellulose (paper), polyethylene with pores, and polypropylene with pores can be used.
As an electrolyte, a solid electrolyte, an electrolytic solution containing a supporting electrolyte, or a gel electrolyte obtained by gelation of part of an electrolytic solution can be used.
As the supporting electrolyte, a material which contains carrier ions is used. Typical examples of the supporting electrolyte are lithium salts such as LiPF6, LiClO4, LiAsF6, LiBF4, LiCF3SO3, Li(CF3SO2)2N, and Li(C2F5SO2)2N. One of these supporting electrolytes may be used alone, or two or more of them may be used in an appropriate combination and in an appropriate ratio.
Note that when carrier ions are alkali metal ions other than lithium ions, alkaline-earth metal ions, beryllium ions, or magnesium ions, instead of lithium in the above lithium salts, an alkali metal (e.g., sodium and potassium), an alkaline-earth metal (e.g., calcium, strontium, barium, beryllium, and magnesium) may be used for the supporting electrolyte.
As a solvent of the electrolytic solution, a material with the carrier ion mobility is used. As the solvent of the electrolytic solution, an aprotic organic solvent is preferably used. Typical examples of aprotic organic solvents include ethylene carbonate (EC), propylene carbonate, dimethyl carbonate, diethyl carbonate (DEC), γ-butyrolactone, acetonitrile, dimethoxyethane, tetrahydrofuran, and the like, and one or more of these materials can be used. When a gelled high-molecular material is used as the solvent of the electrolytic solution, safety against liquid leakage and the like is improved. Furthermore, the storage battery can be thinner and more lightweight. Typical examples of gelled high-molecular materials include a silicone gel, an acrylic gel, an acrylonitrile gel, polyethylene oxide, polypropylene oxide, a fluorine-based polymer, and the like. Alternatively, the use of one or more kinds of ionic liquids (room temperature molten salts) which have features of non-flammability and non-volatility as a solvent of the electrolytic solution can prevent the storage battery from exploding or catching fire even when the storage battery internally shorts out or the internal temperature increases owing to overcharging and others.
Instead of the electrolytic solution, a solid electrolyte including an inorganic material such as a sulfide-based inorganic material or an oxide-based inorganic material, or a solid electrolyte including a macromolecular material such as a polyethylene oxide (PEO)-based macromolecular material may alternatively be used. When the solid electrolyte is used, a separator and a spacer are not necessary. Furthermore, the battery can be entirely solidified; therefore, there is no possibility of liquid leakage and thus the safety of the battery is dramatically increased.
For the positive electrode can 301 and the negative electrode can 302, a material having a corrosion-resistant property to an electrolytic solution, especially in charging and discharging, can be used. Such materials are, for example, a metal, an alloy, and a material covered with another material. Examples of metals include nickel, aluminum, and titanium. Examples of alloys include stainless steel. Examples of the covering materials include aluminum and nickel. The positive electrode can 301 and the negative electrode can 302 are electrically connected to the positive electrode 304 and the negative electrode 307, respectively.
The negative electrode 307, the positive electrode 304, and the separator 310 are immersed in the electrolytic solution. Then, as illustrated in
Here, a current flow in charging a battery will be described with reference to
Two terminals in
Next, an example of a laminated storage battery will be described with reference to
A laminated storage battery 500 illustrated in
In the laminated storage battery 500 illustrated in
As the exterior body 509 in the laminated storage battery 500, for example, a laminate film having a three-layer structure in which a highly flexible metal thin film of aluminum, stainless steel, copper, nickel, or the like is provided over a film formed of a material such as polyethylene, polypropylene, polycarbonate, ionomer, or polyamide, and an insulating synthetic resin film of a polyamide-based resin, a polyester-based resin, or the like is provided as the outer surface of the exterior body over the metal thin film can be used. With such a three-layer structure, permeation of the electrolytic solution and a gas can be blocked and an insulating property can be obtained.
Next, an example of a cylindrical storage battery will be described with reference to
Although the positive electrode 604 and the negative electrode 606 can be formed in a manner similar to that of the positive electrode and the negative electrode of the coin-type storage battery described above, the difference lies in that, since the positive electrode and the negative electrode of the cylindrical storage battery are wound, active materials are formed on both sides of the current collectors. A positive electrode terminal (positive electrode current collecting lead) 603 is connected to the positive electrode 604, and a negative electrode terminal (negative electrode current collecting lead) 607 is connected to the negative electrode 606. Both the positive electrode terminal 603 and the negative electrode terminal 607 can be formed using a metal material such as aluminum. The positive electrode terminal 603 and the negative electrode terminal 607 are resistance-welded to a safety valve mechanism 612 and the bottom of the battery can 602, respectively. The safety valve mechanism 612 is electrically connected to the positive electrode cap 601 through a positive temperature coefficient (PTC) element 611. The safety valve mechanism 612 cuts off electrical connection between the positive electrode cap 601 and the positive electrode 604 when the internal pressure of the battery exceeds a predetermined threshold value. The PTC element 611, which serves as a thermally sensitive resistor whose resistance increases as temperature rises, limits the amount of current by increasing the resistance, in order to prevent abnormal heat generation. Note that barium titanate (BaTiO3)-based semiconductor ceramic can be used for the PTC element.
Note that in this embodiment, the coin-type storage battery, the laminated storage battery, and the cylindrical storage battery are given as examples of the storage battery; however, any of storage batteries with a variety of shapes, such as a sealed storage battery and a square-type storage battery, can be used. Furthermore, a structure in which a plurality of positive electrodes, a plurality of negative electrodes, and a plurality of separators are stacked or wound may be employed.
For each of the positive electrodes of the storage batteries 300, 500, and 600, which are described in this embodiment, the positive electrode active material of one embodiment of the present invention can be used. According to one embodiment of the present invention, the discharge capacity of the storage batteries 300, 500, and 600 can be increased.
This embodiment can be implemented in combination with any of the other embodiments as appropriate.
In this embodiment, structural examples of devices will be described with reference to
The circuit board 900 includes terminals 911 and a circuit 912. The terminals 911 are connected to the terminals 951 and 952, the antennas 914 and 915, and the circuit 912. Note that a plurality of terminals 911 serving as a control signal input terminal, a power supply terminal, and the like may be provided.
The circuit 912 may be provided on the rear surface of the circuit board 900. The shape of each of the antennas 914 and 915 is not limited to a coil shape and may be a linear shape or a plate shape. Further, a planar antenna, an aperture antenna, a traveling-wave antenna, an EH antenna, a magnetic-field antenna, or a dielectric antenna may be used. Alternatively, the antenna 914 or the antenna 915 may be a flat-plate conductor. The flat-plate conductor can serve as one of conductors for electric field coupling. That is, the antenna 914 or the antenna 915 can serve as one of two conductors of a capacitor. Thus, electric power can be transmitted and received not only by an electromagnetic field or a magnetic field but also by an electric field.
The positive electrode active material of the above embodiment can be used as a positive electrode active material of the power storage unit 913.
The line width of the antenna 914 is preferably larger than that of the antenna 915. This makes it possible to increase the amount of electric power received by the antenna 914.
The device includes a layer 916 between the power storage unit 913 and the antennas 914 and 915. The layer 916 may have a function of preventing an adverse effect on an electromagnetic field by the power storage unit 913. As the layer 916, for example, a magnetic body can be used.
Note that the structure of the device is not limited to that shown in
For example, as shown in FIGS. 12A1 and 12A2, two opposite surfaces of the power storage unit 913 in
As illustrated in FIG. 12A1, the antenna 914 is provided on one of the opposite surfaces of the power storage unit 913 with the layer 916 interposed therebetween, and as illustrated in FIG. 12A2, the antenna 915 is provided on the other of the opposite surfaces of the power storage unit 913 with a layer 917 interposed therebetween. The layer 917 may have a function of preventing an adverse effect on an electromagnetic field by the power storage unit 913. As the layer 917, for example, a magnetic body can be used.
With the above structure, both of the antennas 914 and 915 can be increased in size.
Alternatively, as illustrated in FIGS. 12B1 and 12B2, two opposite surfaces of the power storage unit 913 in
As illustrated in FIG. 12B1, the antenna 914 is provided on one of the opposite surfaces of the power storage unit 913 with the layer 916 interposed therebetween, and as illustrated in FIG. 12B2, an antenna 918 is provided on the other of the opposite surfaces of the power storage unit 913 with the layer 917 interposed therebetween. The antenna 918 has a function of communicating data with an external device, for example. An antenna with a shape that can be applied to the antennas 914 and 915, for example, can be used as the antenna 918. As a system for communication using the antenna 918 between the device and another device, a response method that can be used between the device and the device 200, such as NFC, can be employed.
Alternatively, as illustrated in
The display device 920 can display, for example, an image showing whether charge is being carried out, an image showing the amount of stored power, or the like. As the display device 920, electronic paper, a liquid crystal display device, an electroluminescent (EL) display device, or the like can be used. For example, the use of electronic paper can reduce power consumption of the display device 920.
Alternatively, as illustrated in
As the sensor 921, for example, a sensor that can be used as the sensor 235 can be used. Accordingly, the sensor 921 may be used as the sensor 235. With the sensor 921, for example, data on an environment (e.g., temperature) where the device is placed can be determined and stored in a memory inside the circuit 912.
Furthermore, structural examples of the power storage unit 913 will be described with reference to
The power storage unit 913 illustrated in
Note that as illustrated in
For the housing 930a, an insulating material such as an organic resin can be used. In particular, when a material such as an organic resin is used for the side on which an antenna is formed, blocking of an electric field by the power storage unit 913 can be prevented. When an electric field is not significantly blocked by the housing 930a, an antenna such as the antennas 914 and 915 may be provided inside the housing 930. For the housing 930b, a metal material can be used, for example.
The negative electrode 931 is connected to the terminal 911 in
This embodiment can be implemented in combination with any of the other embodiments as appropriate.
In this embodiment, electrical appliances will be described.
Here, “electrical appliances” refer to general industrial products including portions which operate by electric power. Electrical appliances are not limited to consumer products such as home electrical products and also include products for various uses such as business use, industrial use, and military use in their category.
Examples of electrical appliances for each of which the power storage device of one embodiment of the present invention can be used are as follows: display devices of televisions, monitors, and the like, lighting devices, desktop personal computers, laptop personal computers, word processors, image reproduction devices which reproduce still images or moving images stored in recording media such as digital versatile discs (DVDs), portable or stationary music reproduction devices such as compact disc (CD) players and digital audio players, portable or stationary radio receivers, recording reproduction devices such as tape recorders and IC recorders (voice recorders), headphone stereos, stereos, remote controls, clocks such as table clocks and wall clocks, cordless phone handsets, transceivers, portable wireless devices, mobile phones, car phones, portable or stationary game machines, pedometers, calculators, portable information terminals, electronic notebooks, e-book readers, electronic translators, audio input devices such as microphones, cameras such as still cameras and video cameras, toys, electric shavers, electric toothbrushes, high-frequency heating appliances such as microwave ovens, electric rice cookers, electric washing machines, electric vacuum cleaners, water heaters, electric fans, hair dryers, air-conditioning systems such as humidifiers, dehumidifiers, and air conditioners, dishwashers, dish dryers, clothes dryers, futon dryers, electric refrigerators, electric freezers, electric refrigerator-freezers, freezers for preserving DNA, flashlights, power tools, smoke detectors, and a health equipment and a medical equipment such as hearing aids, cardiac pacemakers, portable X-ray equipment, radiation counters, electric massagers, and dialyzers. The examples also include industrial equipment such as guide lights, traffic lights, meters such as gas meters and water meters, belt conveyors, elevators, escalators, automatic vending machines, automatic ticket machine, cash dispensers (CD), automated teller machines (ATM), digital signage, industrial robots, radio relay stations, mobile phone base stations, power storage systems, and secondary batteries for leveling the amount of power supply and smart grid. In addition, moving objects (transporter) driven by electric motors using electric power from secondary batteries are also included in the category of electrical appliances. Examples of the moving objects include electric vehicles (EV), hybrid electric vehicles (HEV) which include both an internal-combustion engine and a motor, plug-in hybrid electric vehicles (PHEV), tracked vehicles in which caterpillar tracks are substituted for wheels of these vehicles, agricultural machines, motorized bicycles including motor-assisted bicycles, motorcycles, electrical wheelchairs, electrical carts, boats, ships, submarines, aircrafts such as fixed-wing aircraft and rotary-wing aircraft, rockets, artificial satellites, space probes, planetary probes, and spacecrafts.
Note that in the electrical appliances, the power storage device of one embodiment of the present invention can be used as main power sources for supplying enough electric power for almost the whole power consumption. Alternatively, for the electrical appliances, the power storage device of one embodiment of the present invention can be used as an uninterruptible power source which can supply power to the electrical appliances when the supply of power from the main power sources or a commercial power source is stopped. Still alternatively, for the electrical appliances, a nonaqueous secondary battery of one embodiment of the present invention can be used as an auxiliary power source for supplying electric power to the electrical appliances at the same time as the electrical appliances are supplied with electric power from the main power sources or the commercial power source.
A portable terminal 1100 illustrated in
Part of the display portion 1112 can be a touch panel region, and data can be input by touching operation keys that are displayed. Although a structure in which a half region in the display portion 1112 has only a display function and the other half region also has a touch panel function is illustrated as an example, the structure of the display portion 1112 is not limited thereto. The whole display portion 1112 may have a touch panel function.
As the display portion 1112, for example, an electroluminescent (EL) display module or a liquid crystal display module can be used.
The power storage device 1113 is a cassette-type battery. The power storage device 1113 includes terminals 1121, and there is no particular limitation on the number of the terminals 1121. When the power storage device 1113 is embedded in a depressed portion of the housing 1111, the terminals 1121 are connected to terminals 1122 provided on the housing 1111. Thus, power can be supplied to circuits inside the housing 1111 from the power storage device 1113. Note that the power storage device 1113 embedded in the depressed portion of the housing 1111 may be exposed, or a cover may be provided over the power storage device 1113. Here, the power storage device 1113 can be detached from the portable terminal 1100; however, one embodiment of the present invention is not limited thereto. It is possible that a user of the portable terminal 1100 is not allowed to detach the power storage device 1113. With such a structure, flexibility of the layout of components inside the portable terminal 1100 is increased, so that the portable terminal 1100 can be reduced in size and thickness. In this case, power can be transmitted and received with the power storage device 1113 placed inside the portable terminal 1100. Note that even in the case where the power storage device 1113 is detachable from the portable terminal 1100, power may be transmitted and received with the power storage device 1113 placed inside the portable terminal 1100.
The portable terminal illustrated in
The power storage device 1134 corresponds to the power storage device 1113 in
The wireless communication circuit 1131 has a function of receiving radio waves including data, for example. For example, an antenna or the like is used as the wireless communication circuit 1131.
With the touch sensor 1149, a display portion 1144 of the display 1143 can be operated.
The display 1143 includes the display portion 1144, a source driver 1145, and a gate driver 1146. Operation of the display portion 1144 is controlled by the source driver 1145 and the gate driver 1146.
The application processor 1136 includes a CPU 1137, a digital signal processor (also referred to as a DSP) 1138, and an interface (also referred to as an IF) 1139.
The memory 1142 usually includes an SRAM or a DRAM.
An operation example of the portable terminal illustrated in
First, an image is formed as a result of reception of radio waves including data, or by the application processor 1136. The data stored in the memory 1142 is output to the display 1143 through the display controller 1141 and an image based on the input image data is displayed by the display 1143. In the case where the image is not changed, the data is read from the memory 1142 at a frequency of, usually, higher than or equal to 60 Hz and lower than or equal to 130 Hz, and the read data is continuously transmitted to the display controller 1141. In the case where the user carries out operation of rewriting the image, a new image is formed by the application processor 1136, and the image is stored in the memory 1142. The stored image data is read periodically from the memory 1142 even during that time. After the new image data is stored in the memory 1142, in the next frame period for the display 1143, the data stored in the memory 1142 is read and the read data is output to the display 1143 through the display controller 1141. The display 1143 to which the data is input displays an image based on the input image data. The above read operation is repeated until when next data is stored in the memory 1142. Data is written to and read from the memory 1142 in this manner, whereby the display 1143 displays an image.
The power tool in
The housing 1211 includes a handle portion 1215.
As the tip tool 1212, for example, a drill, a plus driver bit, or a minus driver bit can be used. Note that the tip tool 1212 may be made detachable and any of a drill, a plus driver bit, and a minus driver bit may be used in accordance with the purpose.
In the case of the power tool in
The power storage device 1216 can be attached and detached by turning on or off the attachment/detachment switch 1217. The power storage device 1216 has terminals as in the portable terminal shown in
The power tool in
The housing 1221 includes a handle portion 1225.
In the case of the power tool in
The power storage device 1226 can be attached and detached by turning on or off the attachment/detachment switch 1227. The power storage device 1226 has terminals as in the portable terminal shown in
An example of charging the above electrical appliance will be described with reference to
In
Although
There is no particular limitation on the structure of the power feeding device 1300. For example, a moving coil method in which the location of the portable terminal 1100 is determined and the antenna 1312 is moved so as to overlap with the portable terminal 1100 and charging of the portable terminal 1100 is performed, a multi-coil method in which a plurality of antennas 1312 is provided and charging is performed with the antenna 1312 that overlaps with the portable terminal 1100, or the like may be used.
Electrical appliances which can be charged by the power feeding device 1300 are not limited to the above.
A semiconductor display device such as a liquid crystal display device, a light-emitting device in which a light-emitting element such as an organic EL element is provided in each pixel, an electrophoresis display device, a digital micromirror device (DMD), a plasma display panel (PDP), or a field emission display (FED) can be used for the display portion 1402.
Note that the display device includes, in its category, all of information display devices for personal computers, advertisement displays, and the like besides TV broadcast reception.
In
Note that although the installation lighting device 1410 provided in the ceiling 1414 is illustrated in
As the light source 1412, an artificial light source which emits light artificially by using electric power can be used. Specifically, an incandescent lamp, a discharge lamp such as a fluorescent lamp, and light-emitting elements such as an LED and an organic EL element are given as examples of the artificial light source.
In
Note that although the split-type air conditioner including the indoor unit and the outdoor unit is illustrated in
In
In
Note that among the electrical appliances described above, a high-frequency heating apparatus such as a microwave oven and an electrical appliance such as an electric rice cooker require high power in a short time. The tripping of a breaker of a commercial power supply in use of an electrical appliance can be prevented by using the power storage device of one embodiment of the present invention as an auxiliary power supply for supplying electric power which cannot be supplied enough by a commercial power supply.
In addition, in a time period when electrical appliances are not used, particularly when the percentage of the amount of electric power which is actually used to the total amount of electric power which can be supplied from a commercial power supply source (such a percentage referred to as a usage rate of electric power) is low, electric power can be stored in the power storage device, whereby the usage rate of electric power can be reduced in a time period when the electrical appliances are used. For example, in the case of the electric refrigerator-freezer 1430, electric power can be stored in the power storage device 1434 in night time when the temperature is low and the door for a refrigerator 1432 and the door for a freezer 1433 are not often opened or closed. On the other hand, in daytime when the temperature is high and the door for a refrigerator 1432 and the door for a freezer 1433 are frequently opened and closed, the power storage device 1434 is used as an auxiliary power supply; thus, the usage rate of electric power in daytime can be reduced.
An example of the moving object, which is an example of the electrical appliance, will be described with reference to
The power storage device described in the above embodiment can be used as a power storage device for controlling the moving object. The power storage device for controlling the moving object can be externally charged by electric power supply using a plug-in system or contactless power feeding. Note that in the case where the moving object is an electric railway vehicle, the electric railway vehicle can be charged by electric power supply from an overhead cable or a conductor rail.
The driving device 1583 includes a DC motor or an AC motor either alone or in combination with an internal-combustion engine. The processing unit 1584 outputs a control signal to the control circuit 1582 on the basis of input data such as data of operation (e.g., acceleration, deceleration, or stop) by a driver or data during driving (e.g., data on an upgrade or a downgrade, or data on a load on a driving wheel) of the electric vehicle 1580. The control circuit 1582 adjusts the electric energy supplied from the power storage device 1581 in response to the control signal of the processing unit 1584 to control the output of the driving device 1583. In the case where the AC motor is mounted, although not illustrated, an inverter, which converts direct current into alternate current, is also incorporated.
The power storage device 1581 can be charged with electric power supplied from the power feeding equipment 1590. The power storage device 1581 can be charged by converting the supplied power into DC constant voltage having a predetermined voltage level through a converter such as an AC-DC converter. When the power storage device of one embodiment of the present invention is provided as the power storage device 1581, capacity of the battery can be increased and convenience can be improved.
Note that a plurality of power storage devices can be charged by one power feeding device 1450. For example, the power feeding device 1450 can transmit inquiry signals to electrical appliances wirelessly and sequentially feed electric power to the electrical appliances in response to response signals from the electrical appliances. In that case, each power storage device may have an anti-collision function so that the power storage devices can respond to radio waves received from the power feeding device 1450 at different timings. For example, in the case where the power storage devices have different identification data, the power storage device which is to respond can be selected in accordance with the identification data. Therefore, the power storage devices can respond at different timings. Thus, for example, in the case where the power feeding device 1450 has a plurality of oscillation circuits, the power feeding device 1450 can sequentially feed electric power to a plurality of power storage devices by individually controlling the oscillation circuits. Alternatively, the power feeding device 1450 can feed electric power to the power storage devices concurrently.
As described above, the power storage device of one embodiment of the present invention can be applied to a variety of electrical appliances. This embodiment can be implemented in combination with any of the other embodiments as appropriate.
100: comparative sample, 101: sample, 116: sample, 150: part, 200: device, 201: sample, 235: sensor, 300: storage battery, 301: positive electrode can, 302: negative electrode can, 303: gasket, 304: positive electrode, 305: positive electrode current collector, 306: positive electrode active material layer, 307: negative electrode, 308: negative electrode current collector, 309: negative electrode active material layer, 310: separator, 400: storage battery, 402: positive electrode, 404: negative electrode, 406: electrolyte, 408: separator, 500: storage battery, 501: positive electrode current collector, 502: positive electrode active material layer, 503: positive electrode, 504: negative electrode current collector, 505: negative electrode active material layer, 506: negative electrode, 507: separator, 508: electrolytic solution, 509: exterior body, 600: storage battery, 601: positive electrode cap, 602: battery can, 603: positive electrode terminal, 604: positive electrode, 605: separator, 606: negative electrode, 607: negative electrode terminal, 608: insulating plate, 609: insulating plate, 611: PTC element, 612: safety valve mechanism, 700: comparative sample, 701: sample, 900: circuit board, 910: label, 911: terminal, 912: circuit, 913: power storage unit, 914: antenna, 915: antenna, 916: layer, 917: layer, 918: antenna, 919: terminal, 920: display device, 921: sensor, 922: terminal, 930: housing, 931: negative electrode, 932: positive electrode, 933: separator, 950: wound body, 951: terminal, 952: terminal, 1100: portable terminal, 1111: housing, 1112: display portion, 1113: power storage device, 1114: power switch, 1121: terminal, 1122: terminal, 1131: wireless communication circuit, 1132: analog baseband circuit, 1133: digital baseband circuit, 1134: power storage device, 1135: power supply circuit, 1136: application processor, 1137: CPU, 1140: memory, 1141: display controller, 1142: memory, 1143: display, 1144: display portion, 1145: source driver, 1146: gate driver, 1148: keyboard, 1149: touch sensor, 1211: housing, 1212: tip tool, 1213: power switch, 1214: trigger switch, 1215: handle portion, 1216: power storage device, 1217: attachment/detachment switch, 1221: housing, 1222: blade, 1224: trigger switch, 1225: handle portion, 1226: power storage device, 1227: attachment/detachment switch, 1300: power feeding device, 1311: antenna, 1312: antenna, 1400: display device, 1401: housing, 1402: display portion, 1403: speaker portion, 1404: power storage device, 1410: lighting device, 1411: housing, 1412: light source, 1413: power storage device, 1414: ceiling, 1415: wall, 1416: floor, 1417: window, 1420: indoor unit, 1421: housing, 1422: air outlet, 1423: power storage device, 1424: outdoor unit, 1430: electric refrigerator-freezer, 1431: housing, 1432: door for refrigerator, 1433: door for freezer, 1434: power storage device, 1440: clock, 1441: power storage device, 1450: power feeding device, 1580: electric vehicle, 1581: power storage device, 1582: control circuit, 1583: driving device, 1584: processing unit, 1590: power feeding device, 151a: curve, 151b: curve, 700a: curve, 700b: curve, 930a: housing, 930b: housing
This application is based on Japanese Patent Application serial no. 2013-147169 filed with Japan Patent Office on Jul. 15, 2013 and Japanese Patent Application serial no. 2013-172853 filed with Japan Patent Office on Aug. 23, 2013, the entire contents of which are hereby incorporated by reference.
Number | Date | Country | Kind |
---|---|---|---|
2013-147169 | Jul 2013 | JP | national |
2013-172853 | Aug 2013 | JP | national |