The present disclosure relates to the technical field of batteries, for example, to a positive electrode material and a preparation method thereof, and a lithium-ion battery.
At present, the requirements for lithium-ion power batteries in the field of new energy vehicles are increasingly stringent, such as safety performance, cycle performance, cost, etc. The cost of positive electrode material accounts for 30% to 40% of the total cost of power battery. It is necessary to reduce the cost of positive electrode material to reduce the cost of power battery.
The price fluctuation of cobalt in Nickel Cobalt Manganese (NCM) restricts the cost control of the battery, and meanwhile, metal cobalt is expensive and easy to pollute the environment. Therefore, it is necessary to reduce the cobalt content of ternary positive electrode materials or enable ternary positive electrode materials to be free of cobalt, so as to reduce the production cost.
However, the pure cobalt-free single-crystal material has poor lithium ion conductivity. The poor lithium ion conductivity restricts the intercalation and migration speed of lithium ions in the charging and discharging process of the battery, which is not conducive to the exertion of the material capacity and affects the rate capability of the material. Moreover, with the cycle, the internal resistance of the battery increases, and the battery is easy to generate heat, which causes great potential safety hazards.
CN109686970A discloses a cobalt-free lithium-rich ternary positive electrode material NMA and a preparation method thereof. The chemical formula of the cobalt-free lithium-rich ternary positive electrode material NMA is Li1+PNi1−x−y−zMnxAlyMzO2, and the chemical formula of the precursor of the material is Ni1−x−y−zMnxAlyMz(OH)2, where 0.03<P<0.3, 0.1<X<0.6, 0.01<Y<0.1, 0.01<Z<0.3, and M is one or more than two of Ce3+, Ti4+, Zr4+, and Mg2+. The precursor is nano sheet-shaped agglomerated particles, and the thickness of the nano sheet-shaped precursor is 30 nm to 50 nm. However, the electrochemical performance of the positive electrode material obtained by the method is poor.
CN103943844B discloses a cobalt-free lithium-rich manganese-based positive electrode material as well as a preparation method and an application thereof. The positive electrode material has a chemical formula Li1+xNiyMn0.8−yO2 (x is great than 0 and less than 1/3 and y is great than 0 and less than 0.8). The preparation process of the positive electrode material includes the following steps: preparing a precursor in an ethanol or de-ionized water solvent by adopting a sol-gel method, pre-sintering at the low temperature, performing ball-milling, and performing high-temperature solid-phase sintering to obtain the positive electrode material. However, the electrochemical performance of the positive electrode material obtained by the method is poor.
Therefore, it is necessary to develop a new cobalt-free material in this field, and such a material has excellent electrochemical performance, low cost, and simple preparation method, and can be commercially produced.
The present disclosure provides a positive electrode material and a preparation method thereof, and a lithium-ion battery.
The present disclosure provides a positive electrode material in an embodiment. The positive electrode material has a core-shell structure, where the core layer includes a cobalt-free single-crystal positive electrode active substance, and the shell layer includes LiAlO2 and LiFePO4.
In an embodiment provided by the present disclosure, with the cladding of LiAlO2 and LiFePO4 on the surface of the cobalt-free single-crystal positive electrode active substance, the positive electrode material improves the conductivity of the cobalt-free single-crystal layered positive electrode material, thereby improving the capacity, rate, and cycle performance of the material. The shell layer must contain both LiAlO2 and LiFePO4 to achieve excellent electrochemical performance. If the shell layer only contains LiAlO2 the stability of the material cannot be significantly improved; and if the shell layer only contains LiFePO4, the cycle performance of the material cannot be significantly improved.
In an embodiment, the content of the cobalt-free single-crystal positive electrode active substance is 98.5 wt % to 99.9 wt %, for example, 98.6 wt %, 98.8 wt %, 99.0 wt %, 99.2 wt %, 99.4 wt %, 99.5 wt %, 99.8 wt %, etc.
In an embodiment, the content of LiAlO2 is 0.05 wt % to 0.5 wt %, for example, 0.1 wt %, 0.15 wt %, 0.2 wt %, 0.25 wt %, 0.3 wt %, 0.35 wt %, 0.4 wt %, 0.45 wt %, 0.48 wt %, etc.
In an embodiment provided by the present disclosure, the content of LiAlO2 in the positive electrode material is 0.05 wt % to 0.5 wt %. If the content of LiAlO2 is too much, the capacity of the obtained positive electrode material is low; and if the content of LiAlO2 is too little, the shell layer is unevenly cladded.
In an embodiment, the content of LiFePO4 is 0.05 wt % to 1 wt %, for example, 0.08 wt %, 0.1 wt %, 0.15 wt %, 0.2 wt %, 0.25 wt %, 0.3 wt %, 0.35 wt %, 0.4 wt %, 0.45 wt %, 0.5 wt %, 0.55 wt %, 0.6 wt %, 0.65 wt %, 0.7 wt %, 0.75 wt %, 0.8 wt %, 0.85 wt %, 0.9 wt %, 0.95 wt %, etc.
In an embodiment provided by the present disclosure, the content of LiFePO4 in the positive electrode material is 0.05 wt % to 1 wt %. If the content of LiFePO4 is too much, the capacity of the positive electrode material is reduced; and if the content of LiFePO4 is too little, the positive electrode material cannot be unevenly cladded so that part of the positive electrode material is still in direct contact with the electrolyte, thereby affecting the electrochemical performance.
In an embodiment, the cobalt-free single-crystal positive electrode active substance is LiNixMnyO2, where x is greater than or equal to 0.45 and less than or equal to 0.95, for example, 0.5, 0.55, 0.6, 0.65, 0.68, 0.7, 0.75, 0.8, 0.85, 0.88, 0.9, etc., and y is greater than or equal to 0.05 and less than or equal to 0.55, for example, 0.1, 0.12, 0.15, 0.18, 0.2, 0.25, 0.3, 0.35, 0.38, 0.4, 0.45, 0.48, 0.5, etc.
The present disclosure provides a method for preparing a positive electrode material in an embodiment. The method includes the following step.
A cobalt-free single-crystal positive electrode active substance, a lithium salt, an aluminum-containing material, and FePO4 are mixed and calcined to obtain a positive electrode material.
In an embodiment, the preparation method of the cobalt-free single-crystal positive electrode active substance includes the following step. A lithium salt and a cobalt-free positive electrode active substance precursor are mixed and sintered to obtain the cobalt-free single-crystal positive electrode active substance.
In an embodiment, the cobalt-free positive electrode active substance precursor has a chemical formula NixMny(OH)2, where x is greater than or equal to 0.45 and less than or equal to 0.95, for example, 0.5, 0.55, 0.6, 0.65, 0.68, 0.7, 0.75, 0.8, 0.85, 0.88, 0.9, etc., and y is greater than or equal to 0.05 and less than or equal to 0.55, for example, 0.1, 0.12, 0.15, 0.18, 0.2, 0.25, 0.3, 0.35, 0.38, 0.4, 0.45, 0.48, 0.5, etc.
In an embodiment, the lithium salt includes LiOH and/or Li2CO3.
In an embodiment, the temperature of the sintering is 800° C. to 1000° C., for example, 820° C., 850° C., 880° C., 900° C., 920° C., 950° C., 980° C., etc.
In an embodiment provided by the present disclosure, the temperature of the sintering is 800° C. to 1000° C. If the temperature of the sintering is too low, the crystal structure of the material is incomplete; and if the temperature of the sintering is too high, the particle size of the material is too large, which leads to the reduction of capacity.
In an embodiment, the time of the sintering is 10 hours to 20 hours, for example, 11 hours, 12 hours, 13 hours, 14 hours, 15 hours, 16 hours, 17 hours, 18 hours, 19 hours, etc.
In an embodiment, the atmosphere of the sintering is an air atmosphere or an O2 atmosphere.
In an embodiment, after the sintering, the method further includes the following step. The resulting product is crushed.
In an embodiment, the crushed material is sieved through a sieve with a mesh size of 300 to 400, for example, 300, 310, 320, 330, 340, 350, 360, 370, 380, 390, 400, etc.
In an embodiment, the residual alkali content of the cobalt-free single-crystal positive electrode active substance is less than or equal to 0.5 wt %, for example, 0.05 wt %, 0.08 wt %, 0.1 wt %, 0.12 wt %, 0.15 wt %, 0.18 wt %, 0.2 wt %, 0.22 wt %, 0.25 wt %, 0.28 wt %, 0.3 wt %, 0.35 wt %, 0.4 wt %, 0.45 wt %, etc.
In an embodiment, the pH value of the cobalt-free single-crystal positive electrode active substance is less than or equal to 12, for example, 7, 8, 9, 10, 11, 12, etc.
In an embodiment, the specific surface area of the cobalt-free single-crystal positive electrode active substance is less than or equal to 2 m2/g, for example, 0.5 m2/g, 0.6 m2/g, 0.8 m2/g, 1 m2/g, 1.2 m2/g, 1.4 m2/g, 1.5 m2/g, 1.6 m2/g, 1.7 m2/g, 1.8m2/g, etc.
In an embodiment, the aluminum-containing material is Al2O3 and/or Al(OH)3.
In an embodiment, the mixing is mixing with stirring.
In an embodiment, the speed of the stirring is 900 rpm to 1000 rpm, for example, 910 rpm, 920 rpm, 930 rpm, 940 rpm, 950 rpm, 960 rpm, 970 rpm, 980 rpm, 990 rpm, etc.
In an embodiment, the time of the mixing is 5 minutes to 20 minutes, for example, 6 minutes, 7 minutes, 8 minutes, 9 minutes, 10 minutes, 11 minutes, 12 minutes, 13 minutes, 14 minutes, 15 minutes, 16 minutes, 17 minutes, 18 minutes, 19 minutes, 20 minutes, etc.
In an embodiment, the temperature of the calcining is 400° C. to 700° C., for example, 450° C., 500° C., 550° C., 600° C., 650° C., etc.
In an embodiment provided by the present disclosure, the temperature of the calcining is 400° C. to 700° C. If the temperature of the calcining is too low, the binding force between the bulk material and the cladding material is weak, and the cladding material is easy to fall off; and if the temperature of the calcining is too high, the cladding material can easily enter the bulk material (the cobalt-free single-crystal positive electrode active substance) and cannot clad the bulk material.
In an embodiment, the time of the calcining is 5 hours to 8 hours, for example, 5.2 hours, 5.5 hours, 5.8 hours, 6 hours, 6.2 hours, 6.5 hours, 6.8 hours, 7 hours, 7.2 hours, 7.5 hours, 7.8 hours, etc.
In an embodiment, after the calcining, the method further includes the following step. The product is sieved through a sieve with a mesh size of 300 to 400, for example, 300, 310, 320, 330, 340, 350, 360, 370, 380, 390, 400, etc.
In an embodiment, the method includes the following steps.
In the positive electrode material, the content of the cobalt-free single-crystal positive electrode active substance is 98.5 wt % to 99.9 wt %, the content of LiAlO2 is 0.05 wt % to 0.5 wt %, and the content of LiFePO4 is 0.05 wt % to 1 wt %.
The present disclosure provides a lithium-ion battery in an embodiment. The lithium-ion battery includes the preceding positive electrode material.
The drawings are used to provide a further understanding of the technical solutions of the present disclosure, constitute a part of the description, explain the technical solutions of the present disclosure in conjunction with the embodiments of the present application, and do not limit the technical solutions of the present disclosure.
The technical solutions of the present disclosure will be further described below in conjunction with the drawings and specific examples.
A method for preparing a positive electrode material includes the following steps.
In the positive electrode material prepared in this example, the content of the cobalt-free single-crystal positive electrode active substance was 99.2 wt %, the content of LiAlO2 was 0.3 wt %, and the content of LiFePO4 was 0.5 wt %.
A method for preparing a positive electrode material includes the following steps.
In the positive electrode material prepared in this example, the content of the cobalt-free single-crystal positive electrode active substance was 98.8 wt %, the content of LiAlO2 was 0.5 wt %, and the content of LiFePO4 was 0.7 wt %.
A method for preparing a positive electrode material includes the following steps.
In the positive electrode material prepared in this example, the content of the cobalt-free single-crystal positive electrode active substance was 99.6 wt %, the content of LiAlO2 was 0.15 wt %, and the content of LiFePO4 was 0.25 wt %.
The difference between Example 4 and Example 1 is that the addition amounts of Al2O3 and FePO4 in step (3) were changed so that in the obtained positive electrode material, the content of the cobalt-free single-crystal positive electrode active substance was 99.2 wt %, the content of LiAlO2 was 0.05 wt %, and the content of LiFePO4 was 0.75 wt %.
The difference between Example 5 and Example 1 is that the addition amounts of Al2O3 and FePO4 in step (3) were changed so that in the obtained positive electrode material, the content of the cobalt-free single-crystal positive electrode active substance was 99.2 wt %, the content of LiAlO2 was 0.5 wt %, and the content of LiFePO4 was 0.3 wt %.
The difference between Example 6 and Example 1 is that the addition amounts of Al2O3 and FePO4 in step (3) were changed so that in the obtained positive electrode material, the content of the cobalt-free single-crystal positive electrode active substance was 99.2 wt %, the content of LiAlO2 was 0.02 wt %, and the content of LiFePO4 was 0.78 wt %.
The difference between Example 7 and Example 1 is that the addition amounts of Al2O3 and FePO4 in step (3) were changed so that in the obtained positive electrode material, the content of the cobalt-free single-crystal positive electrode active substance was 99.2 wt %, the content of LiAlO2 was 0.78 wt %, and the content of LiFePO4 was 0.02 wt %.
The difference between Example 8 and Example 1 is that the addition amounts of Al2O3 and FePO4 in step (3) were changed so that in the obtained positive electrode material, the content of the cobalt-free single-crystal positive electrode active substance was 98.5 wt %, the content of LiAlO2 was 0.2 wt %, and the content of LiFePO4 was 1.3 wt %.
The difference between Example 9 and Example 1 is that the temperature of the calcining in step (3) was 300° C.
The difference between Example 10 and Example 1 is that the temperature of the calcining in step (3) was 800° C.
The cobalt-free single-crystal positive electrode active substance obtained in step (2) in Example 1 was taken as the positive electrode material, that is, there was no cladding layer of LiAlO2 and LiFePO4.
Therefore, the cladding is beneficial to improve the capacity and the first-cycle efficiency of cobalt-free single-crystal layered positive electrode materials.
The difference between Comparative Example 2 and Example 1 is that Al2O3 in step (3) was substituted with an equal amount of FePO4, that is, there was no LiAlO2 in the product.
The difference between Comparative Example 3 and Example 1 is that FePO4 in step (3) was substituted with an equal amount of Al2O3, that is, there was no LiFePO4 in the product.
The positive electrode materials prepared in Examples and Comparative Examples in the present disclosure were assembled into batteries, respectively.
The positive electrode material, conductive carbon black, and a binder polyvinylidene fluoride (PVDF) were mixed at a mass ratio of 90:5:5. The mixture was mixed with N-methylpyrrolidone (NMP) as the solvent and then coated on an aluminum foil. The coated aluminum foil was subjected to vacuum drying at 90° C. to obtain a positive pole piece. The negative pole piece (lithium piece), the positive pole piece, electrolyte (1 mol/L lithium hexafluorophosphate LiPF6, vinyl carbonate EC:methyl ethyl carbonate EMC=1:1), and a separator were assembled into a battery.
It can been seen from the comparison between Example 1 and Examples 6 to 8 that when the cladding amount of LiAlO2 or LiFePO4 in Examples 6 and 7 is too low, the cladding layer cannot be uniformly cladded on the surface of the bulk material (cobalt-free single-crystal positive electrode active substance), resulting in poor cycle performance; and when the cladding amount of LiFePO4 in Example 8 is excessive, the cladding layer is too thick, resulting in low material capacity and poor cycle performance.
It can be seen from the compassion between Example 1 and Examples 9 and 10 that when the calcination temperature is too low, the binding force between the cladding layer and the bulk material is poor, resulting in poor cycle performance; and when the calcination temperature is too high, the cladding layer easily enters the bulk material, resulting in low capacity.
It can be seen from the compassion between Example 1 and Comparative Example 1 that the capacity, first-cycle efficiency, and cycle performance of the material after cladded with LiAlO2 and LiFePO4 are improved. It can be seen from the compassion between Example 1 and Comparative Examples 2 and 3 that the cycle performance of the material only cladded with one of LiAlO2 and LiFePO4 is worse than the cycle performance of the material cladded with both LiAlO2 and LiFePO4.
Number | Date | Country | Kind |
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202010592536.2 | Jun 2020 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2020/135523 | 12/11/2020 | WO |