This invention relates to a ring binder mechanism for retaining loose-leaf pages, and in particular to an improved mechanism for reducing a snapping motion of ring members as they close and for securely locking the closed ring members together. This invention further relates to an improved mechanism for easily opening and closing ring members that are filled with loose-leaf pages.
As is known in the art, a typical ring binder mechanism retains loose-leaf pages, such as hole-punched papers, in a file or notebook. It generally features multiple rings, each including two ring members capable of selectively opening to add or remove pages, or selectively closing to retain pages and allow them to move along the ring members. The ring members generally mount on two adjacent hinge plates that join together about a pivot axis and pivot within an elongated housing. The housing is slightly narrower than the joined hinge plates when the hinge plates are in a coplanar position (180°). So as the hinge plates pivot through this position, they deform the resilient housing and cause a tension spring force in the housing, urging the hinge plates to pivot away from the coplanar position (180°) either opening or closing the ring members. Thus, when the ring members are closed, this spring force resists hinge plate movement and clamps the ring members together. Similarly, when the ring members are open, the spring force holds them apart. An operator may typically overcome this force by manually pulling the ring members apart or pushing them together. In addition, in some mechanisms the operator may move a lever located at one or both ends of the mechanism for moving the hinge plates through the coplanar position (180°) to open or close the ring members (in addition to manually pulling the ring members apart or pushing them together).
One drawback to these typical ring binder mechanisms is that when the ring members close, the housing's spring force snaps them together rapidly and with a force that might cause fingers to be pinched between the ring members. The spring force also makes pivoting the hinge plates through the coplanar position (180°) difficult, making both opening and closing the ring members harder. Another drawback is that when the ring members are closed, they do not positively lock together. So if the mechanism accidentally drops, the ring members may unintentionally open. Still another drawback is that over time the housing may begin to permanently deform, reducing its ability to uniformly clamp the ring members together and possibly causing uneven movements or gaps between closed ring members.
To address these concerns, some ring binder mechanisms include a control slide directly attached to the lever. These control slides have inclined cam surfaces that project through openings in the hinge plates for rigidly controlling the hinge plates' pivoting motion both when opening and closing the ring members. Examples of these types of mechanisms are shown in U.S. Pat. No. 4,566,817 to Barrett, Jr., U.S. Pat. No. 4,571,108 to Vogl, and U.S. Pat. No. 6,276,862 to Snyder, et al. and in U.K. Pat. No. 2,292,343 to Kokuyo Co. Ltd. Some of these cam surfaces include a stop for blocking the hinge plate's pivoting motion when the ring members are closed, locking the closed ring members together.
But these mechanisms still have drawbacks. When the ring members close, the housing's spring force may still snap them together. The spring force may also still make both opening and closing the ring members difficult. Furthermore, the control slides in these mechanisms, specifically the cam surfaces and stops, are complexly shaped and can be difficult and time consuming to fabricate. Moreover, since the control slides directly bias the hinge plates, they are usually relatively wide and may need to be constructed of large gauge metal to withstand forces associated with repeated use (i.e., repeatedly biasing the hinge plates to pivot). Therefore the openings in the hinge plates receiving these control slides may also be relatively wide, potentially weakening the hinge plates so that they too must also be made of large gauge metal. For these reasons, mass production of these mechanisms may be more costly.
Other types of ring binder mechanisms also attempt to address the issues of avoiding snapping motion of the ring members and positively locking the ring members together. For instance, some mechanisms arrange the hinge plates so that they never pass through the coplanar position (180°) in their pivoting motion. As a result of avoiding the coplanar position (180°) of the hinge plates, the ring members do not violently snap together upon closing. However, a closing force applied to the ring members is relatively weak so that it is necessary to provide a separate locking device to keep the ring members closed. Examples of this type of ring mechanism are shown in U.S. Pat. No. 5,660,490 to Warrington and G.B. Pat. No. 952,536 to Bennett. Other mechanisms arrange the hinge plates and housing so that the hinge plates are only weakly biased by the housing. A separate wire form spring is engaged with the underside of the hinge plates to provide a bias for pivoting the hinge plates to a position in which the ring members are open. An example of this ring binder mechanism construction is shown in U.S. Pat. Appl. Publ. No. 2003/0123923 to Koike, et al.
In the mechanisms described by Warrington and Koike, et al., the ends of the ring members are formed with hooks that are engaged upon closing to hold the ring members in the closed position. It requires some dexterity to manipulate the ring members to engage and disengage them. The manipulation becomes even more difficult if the ring members are filled with loose-leaf pages. Further, the hooks are more susceptible to forces that may unintentionally open the ring binder. Moreover, ring binder mechanisms having multiple ring members requiring simultaneous engagement or disengagement of hooks may make operation more awkward and difficult.
In the mechanism described by Bennett, the actuating lever is attached to the housing between the housing's ends. One end of the lever is bent slightly greater than a right angle so it is capable of directly pivoting the hinge plates to close the ring members and is further capable of blocking their pivoting motion, holding the ring members together. But this may not positively lock the ring members closed. The lever may slide out of the blocking position if the mechanism is accidentally dropped or if the housing deforms after repeated use.
Consequently, there is a need for a ring binder mechanism that securely and positively locks ring members together for retaining loose-leaf pages, but has ring members that easily open and close as pages accumulate and that do not snap together when the ring members close. The present invention is directed to such a ring binder mechanism.
The present invention provides a ring binder mechanism that securely and positively locks for retaining loose-leaf pages. It provides a mechanism having ring members that easily open and close as pages accumulate and that gently move together as they close. The mechanism generally comprises a housing, which has longitudinal ends, and hinge plates, which are supported by the housing for pivoting motion about a pivot axis relative to the housing. The mechanism also comprises rings capable of holding the loose-leaf pages. Each ring includes two ring members. A first ring member is mounted on a first hinge plate and can move therewith relative to a second ring member. In a closed position, the two ring members form a substantially continuous, closed loop for allowing loose-leaf pages retained by the rings to be moved along the rings from one ring member to the other. In an open position, the two ring members form a discontinuous, open loop for adding or removing loose-leaf pages from the rings. Furthermore, the mechanism comprises a control structure supported by the housing for movement relative to the housing. The control structure is capable of controlling the pivoting motion of the hinge plates, and produces the pivoting motion bringing the ring members to the closed position. In addition, at least one of the hinge plates includes a protrusion for engaging the control structure and releasably holding the control structure in a locking position, blocking the hinge plates from pivoting to open the ring members.
In another aspect, a ring binder mechanism generally comprises a housing having longitudinal ends and a top surface. The top surface includes at least one opening therein. The mechanism further comprises hinge plates, supported by the housing for pivoting motion about a pivot axis relative to the housing, and rings, capable of holding loose-leaf pages. Each ring includes two ring members. A first ring member is mounted on a first hinge plate and can move therewith relative to a second ring member. In a closed position, the two ring members form a substantially continuous, closed loop for allowing loose-leaf pages retained by the rings to be moved along the rings from one ring member to the other. In an open position, the two ring members form a discontinuous, open loop for adding or removing loose-leaf pages from the rings. The mechanism also comprises a control structure supported by the housing for movement relative to the housing. The control structure is capable of controlling the pivoting motion of the hinge plates, and produces the pivoting motion bringing the ring members to the closed position. In addition, the housing includes a stall located on the top surface of the housing, between the housing's longitudinal ends. The stall is capable of partially receiving the control structure when the ring members are open.
In yet a further aspect, a ring binder mechanism generally comprises a housing, which has longitudinal ends and a top surface, and hinge plates, which are supported by the housing for pivoting motion about a pivot axis relative to the housing. The mechanism also comprises rings capable of holding the loose-leaf pages. Each ring includes two ring members. A first ring member is mounted on a first hinge plate and can move therewith relative to a second ring member. In a closed position, the two ring members form a substantially continuous, closed loop for allowing loose-leaf pages retained by the rings to be moved along the rings from one ring member to the other. In an open position, the two ring members form a discontinuous, open loop for adding or removing loose-leaf pages from the rings. Furthermore, the mechanism comprises a control structure supported by the housing for movement relative to the housing to pivot the hinge plates in at least one direction. The control structure includes an actuating lever pivotally connected to the housing generally above the housing's top surface. The actuating lever is formed for receiving a fastener therethrough, connecting the housing to a cover.
In still a further aspect, a ring binder mechanism generally comprises a housing, which has longitudinal ends, and hinge plates, which are supported by the housing for pivoting motion about a pivot axis relative to the housing. The mechanism also comprises rings capable of holding the loose-leaf pages. Each ring includes two ring members. A first ring member is mounted on a first hinge plate and can move therewith relative to a second ring member. In a closed position, the two ring members form a substantially continuous, closed loop for allowing loose-leaf pages retained by the rings to be moved along the rings from one ring member to the other. In an open position, the two ring members form a discontinuous, open loop for adding or removing loose-leaf pages from the rings. Furthermore, the mechanism comprises a control structure supported by the housing for movement relative to the housing. The control structure includes a travel bar, which moves in translation relative to the housing and the hinge plates, and a locking element, which is pivotally connected to the housing and the travel bar. The locking element can move between a locked position where it blocks the pivoting motion of the hinge plates and an unlocked position where it does not block the pivoting motion of the plates.
Other objects and features of the present invention will be in part apparent and in part pointed out hereinafter.
Corresponding reference characters indicate corresponding parts throughout the views of the drawings.
This application contains subject matter in common with co-assigned, co-pending patent application Ser. No. 10/870,165 filed simultaneously herewith for a Soft Close Ring Binder Mechanism and Ser. No. 10/870,801 filed simultaneously herewith for a Ready Lock Ring Binder Mechanism, the entire texts of which are hereby incorporated by reference.
Referring now to the drawings of the present invention, and particularly to
The housing 11, shown in
The raised plateau 17 of the housing includes five openings. Two openings 29, 31 are circular and receive and attach mounting posts 33, 35 capable of securing the mechanism 1 to the notebook 5. The other three openings 37, 39, 41 are rectangular and receive part of first, second, and third locking elements 43, 45, 47 of the control structure respectively. Each rectangular opening 37, 39, 41 includes two tabs 49 projecting upward. Each pair of tabs receives a hinge pin 51 passing through an upper opening 53 in the respective locking element 43, 45, 47, pivotally attaching the locking element 43, 45, 47 to the housing 11. The raised plateau 17 further includes three stalls 55 adjacent to each rectangular opening 37, 39, 41. Each stall 55 is pressed slightly upward from the raised plateau 17 and receives part of a cam surface 57 of each locking element 43, 45, 47 when the control structure 15 moves to open the mechanism 1. It is understood that different shaped housings, including asymmetrical ones, and housings with different numbers or shapes of openings or slots do not depart from the scope of this invention.
Referring to
The hinge plates 59, 61 are generally each a thin, elongate sheet having inner and outer longitudinal edge margins, and two longitudinal ends. Each hinge plate 59, 61 includes two cutouts and two protrusion members along their inner longitudinal edge margin, with one cutout located at each longitudinal end and both protrusion members located therebetween. When the hinge plates 59, 61 interconnect, the corresponding cutouts and protrusion members of each hinge plate align. As shown in
Referring now to
Moreover, the hinge plates 59, 61 pivot in the housing 11 so that an angle A between exterior surfaces of the hinge plates (i.e., the surfaces facing away from the housing's raised plateau 17) is always less than 180° and the pivot axis never moves below a coplanar position of the hinge plates 59, 61 (i.e., the position where the angle A between the exterior surfaces of the hinge plates 59, 61 is 180°). Accordingly, a spring force of the housing 11 pivots the hinge plates 59, 61 for opening the ring members 63, but not for closing them. It is to be understood that an angle between exterior surfaces of hinge plates could alternatively always be greater than 180° so that a spring force of a housing pivots the hinge plates toward a closed position. Furthermore, certain embodiments of the present invention may have hinge plates arranged to pivot up and down through a coplanar position (180°) of the hinge plates.
As previously stated, the housing 11 supports the control structure 15 for movement relative to the housing. Referring back to
In this embodiment, the intermediate connector 85 is generally an elongate beam with a flat web and two side flanges. It includes an elongate opening 91 in the web for receiving one of the mounting posts 33 therethrough, allowing the connector 85 to move relative to the mounting post 33. It also includes a first end generally wider than a second end. More specifically, at the narrower second end, the intermediate connector 85 includes a projecting tab 93 with an enlarged end that is received in a slot 97 in a first end of the travel bar. This first end of the travel bar is bent down to form an end flange 99 against a front side of which the intermediate connector 85 can bear to push the travel bar 71. The enlarged end of the projecting tab is engageable with a back side of the end flange, allowing the intermediate connector 85 to pull the travel bar 71 toward the actuating lever 27. The slot 97 of the travel bar in which the tab 93 is received is elongate in the lengthwise direction of the travel bar 27. Thus, the intermediate connector 85 is able to freely pivot up and down with respect to the travel bar 71. Accordingly, the connector 85 transmits a linear movement from the pivoting actuating lever 27 to the travel bar 71. Moreover, the travel bar 71 can move up and down without hindrance from the intermediate connector 85. Although the travel bar's motion is not perfectly linear, it is still considered to be translational motion for purposes of the present invention.
Within the mechanism 1, the travel bar 71 is disposed generally parallel to the longitudinal axis of the housing (
Now referring to
To open the mechanism 1, an operator (not shown) pivots the actuating lever 27 outward and downward (
To return the mechanism 1 back to the closed and locked position, the operator pivots the actuating lever 27 inward and upward (
A benefit of this mechanism, as described above, is that the locking elements 43, 45, 47 generally completely occupy the area between the hinge plates 59, 61 and the housing 11. In addition, the locking elements 43, 47 are positively held behind the respective protrusions 65, 66 of the hinge plates and are encased by the housing 11, preventing the mechanism 1 from accidentally opening. For both reasons, this mechanism 1 securely retains loose-leaf pages when the ring members 63 are closed.
This mechanism 1 also reduces the undesirable snapping motion of ring members as they close. As the operator pivots the actuating lever 27 to close the ring members 63, the locking elements 43, 45, 47 slowly and controllably move the hinge plates 59, 61 downward, gently closing the ring members 63. In addition, this mechanism 1 opens easier than prior art mechanisms. The operator need only move the travel bar 71 a short distance to pivot the locking elements 43, 45, 47 and move their cam surfaces 57 over the hinge plates' respective protrusions 65, 66 before the housing's spring force automatically pivots the plates 59, 61 to open the ring members 63. Similarly, the actuating lever's pivoting movement reduces the magnitude of force necessary to cause the travel bar movement because of the mechanical advantage given by the lever 27. Furthermore, this mechanism 1 opens and closes more easily when the ring members 63 are filled with pages. The operator can pivot the actuating lever 27 to unlock the mechanism 1 and open the ring members 63, as compared to directly manipulating ring members to unlock and open them.
Referring to
In this embodiment, the wire form springs 323 pivot the hinge plates 259, 261 to open the ring members 263. They also hold the open ring members 263 apart because, as described above, the relaxed springs 323 resist hinge plate movement tending to deflect the springs 323 and close the ring members 263. Consequently, the wire form springs 323 perform similar functions to a spring force of the housing. So a benefit of this mechanism 201 is that the housing's spring force may be reduced, or possibly eliminated, leaving only the wire form springs 323 to act on the hinge plates 259, 261. This can make moving the plates 259, 261 down and through the coplanar position (180°) easier, making this mechanism 201 easier to close.
In this embodiment, the actuating lever 427 is elongate with a polygonal cross section. At one end, the lever 427 bends downward approximately 90° and wedges into a cam surface 537 that functions as a locking element, replacing the first locking element 43 of the first embodiment. Additionally at this end, two openings 539, 541 pass through side surfaces of the lever for respectively mounting the lever 427 on the housing 411 and attaching it to a travel bar 471. At the other end, the lever 427 bends twice, forming a step-shaped grasping end 543 for gripping to pivot the lever. Between the ends, and toward the grasping end 543, the lever 427 includes a circular opening 545, providing access to a circular opening 429 of the housing where a post 433 attaches the housing 411 to a spine of a notebook (not shown). It is envisioned that the actuating lever 427 is made of a plastic, however other suitable rigid materials or combination of materials, such as metal or hard rubber, may be used without departing from the scope of this invention. Additionally, mechanisms including actuating levers having differently shaped openings for receiving a mounting post do not depart from the scope of this invention (e.g.,
As illustrated in
When the mechanism 401 is at a closed and locked position (
The hinge plates 659, 661 of this embodiment are similar to the hinge plates 259, 261 of the second embodiment. But in this embodiment, each hinge plate includes only a cutout 727 or a tab 729. The cutout 727 and the tab 729 are positioned along an outer longitudinal edge margin of the corresponding hinge plates, near the plates' longitudinal center. Accordingly, when the hinge plates 659, 661 interconnect, the tab 729 is across from the cutout 727, facilitating attachment of a wire form spring 723 to the underside of the interconnected plates in similar fashion to the attachment of the wire form springs 323 of the second embodiment. In addition, each hinge plate 659, 661 includes one protrusion member positioned along an inner longitudinal edge margin of the plate and located near its longitudinal center. When the plates 659, 661 interconnect, the protrusion members align to form a protrusion 751, symmetrically bridging a central hinge of the plates.
A fifth embodiment of the present invention, generally indicated 801, is shown in
Referring now to
Components of the various embodiments of the ring binder mechanism of the present invention are made of a suitable rigid material, such as metal (e.g., steel). But mechanisms made of a nonmetallic material, specifically including plastic, do not depart from the scope of this invention.
When introducing elements of the present invention or the preferred embodiment(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
Moreover, the use of “up” and “down” and variations thereof is made for convenience, but does not require any particular orientation of the components.
As various changes could be made in the above ring binder mechanisms without departing from the scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
This application claims the benefit of U.S. Provisional Application No. 60/553,231, filed Mar. 15, 2004, the entire text of which is hereby incorporated by reference.
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