Railing systems are required by many building codes around decks, porches, and balconies that are at a certain height above the surrounding grade. Such railing systems require posts that can function as straight posts, corner posts, and end posts, which may require maintaining a rather large inventory. Furthermore, railing systems may be used with glass panels, cables, privacy boards, mesh, and the like depending on consumer preference and in some instances different posts are required to facilitate attachment to the different style panel. Finally, conventional railing systems with glass panels require an installation process whereby the glass is lifted above the top end of the height and then slid downwardly into the post, which renders the glass susceptible to breaking. Thus, a need exists for a railing system which includes a post having the capability of modular use to reduce required inventories and addresses the other noted pitfalls.
In one aspect, the invention may be a post system comprising: a structural post extending along a longitudinal axis from a bottom end to a top end, the bottom end of the structural post configured to be mounted to a support structure so that the structural post extends upright from the support structure; a plurality of corner covers configured to be coupled to the structural post to form a configurable post assembly in which the plurality of corner covers form longitudinal corner sections of the configurable post assembly and a longitudinal gap exists between adjacent ones of the plurality of the corner covers; and a plurality of cover plates configured to be coupled to the configurable post assembly to fill in selected ones of the longitudinal gaps so that remaining ones of the longitudinal gaps can be used for coupling railing infills to the configurable post assembly to form any one of a corner post, an end post, or a straight post in a railing system.
In another aspect, the invention may be a post system comprising: a structural post extending along a longitudinal axis from a bottom end to a top end, the bottom end of the structural post configured to be mounted to a support structure so that the structural post extends upright from the support structure; at least one infill retention member comprising: a first portion configured to be coupled to the structural post; and a channel bar having a longitudinal channel cavity configured to receive an edge portion of a glass panel railing infill; an insert configured to be inserted into the longitudinal channel cavity of the channel bar between a first portion of the channel bar and the glass panel railing infill to exert a compression force on the edge portion of the glass panel railing infill in combination with a second portion of the channel bar.
In yet another aspect, the invention may be a post system comprising: a structural post extending along a longitudinal axis from a bottom end to a top end, the bottom end of the structural post configured to be mounted to a support structure so that the structural post extends upright from the support structure; and a plurality of corner covers configured to be slidably coupled to the structural post to form a post assembly in which the plurality of corner covers form longitudinal corner sections of the post assembly.
In still another aspect, the invention may be a method of forming a railing section comprising: (a) horizontally moving a glass panel railing infill into a railing gap between mounted first and second structural posts; (b) lowering a first infill retention member to: (1) slidably couple a first portion of the first infill retention member to the first structural post; and (2) slidably receive a first edge portion of the glass panel railing infill in a second portion of the first infill retention member; (c) lowering a second infill retention member to: (1) slidably couple a first portion of the second infill retention member to the second structural post; and (2) slidably receive a second edge portion of the glass panel railing infill in a second portion of the second infill retention member; (d) pressing a first insert into a first inboard gap formed between the second portion of the first infill retention member and the first edge portion of the glass panel railing insert to retain the first edge portion of the glass panel railing within the second portion of the first infill retention member via a friction fit; and (c) pressing a second insert into a second inboard gap formed between the second portion of the second infill retention member and the second edge portion of the glass panel railing insert to retain the second edge portion of the glass panel railing within the second portion of the second infill retention member via a friction fit.
In a further aspect, the invention may be a railing system comprising: a structural post extending along a longitudinal axis from a bottom end to a top end, the bottom end of the structural post configured to be mounted to a support structure so that the structural post extends upright from the support structure; a plurality of corner covers configured to be coupled to the structural post to form a post assembly in which the plurality of corner covers form longitudinal corner sections of the post assembly and a longitudinal gap exists between adjacent ones of the plurality of the corner covers; a plurality of slats having end portions configured to be slidably nested within the longitudinal gap in a vertical stack; and a plurality of slat spacers configured to be slidably coupled to the post assembly within the longitudinal gaps between adjacent ones of the plurality of slats in the vertical stack to maintain a horizontal gap between the adjacent ones of the plurality of slats in the vertical stack.
In a still further aspect, the invention may be a railing system comprising: a post assembly comprising: a structural post extending along a longitudinal axis from a bottom end to a top end, the bottom end of the structural post configured to be mounted to a support structure so that the structural post extends upright from the support structure; a plurality of corner covers either integrally formed with or configured to be coupled to the structural post to form longitudinal corner sections of the post assembly, wherein a longitudinal gap exists between adjacent ones of the plurality of the corner covers; a plurality of cable infill retention plates configured to be coupled to the post assembly in selected ones of the longitudinal gaps; a plurality of cable infills, each of the plurality of cable infills comprising: a cable having a first end and a second end; a first cable retention assembly configured to be coupled to one of the plurality of cable infill retention plates, the first cable retention assembly located at a first end of the cable, the first cable retention assembly comprising a first resilient element configured to exert a tensioning force on the cable when in a biased state.
In another aspect, the invention may be a post system having a first structural post extending along a first longitudinal axis from a bottom end to a top end, the bottom end of the first structural post configured to be mounted to a support structure so that the first structural post extends upright from the support structure. The post system also has a second structural post extending along a second longitudinal axis from a bottom end to a top end, the bottom end of the second structural post configured to be mounted to the support structure so that the second structural post extends upright from the support structure. A first cable infill extends from the first structural post to the second structural post. A mid-span bar has a first fitting coupled to the first cable infill and a support member engaging the first fitting, the support member spaced and isolated from the support structure.
In yet another aspect, the invention may be a method of installing a railing system. First, a first cable infill is coupled to first and second structural posts, wherein the first and second structural posts extend along first and second longitudinal axes from a bottom end to a top end, and wherein the bottom ends of the first and second structural posts are configured to be mounted to a support structure so that the first and second structural posts extend upright from the support structure. Second, a first fitting of a mid-span bar is joined with a support member of the mid-span bar, the first fitting non-rotatable with respect to the support member when joined with the support member. Third, the first cable infill is engaged with the first fitting. Fourth, the first cable infill is tensioned to apply a first tensioning force to the first cable infill, the first fitting retained by the first cable infill when the first tensioning force is applied to the first cable infill.
In another aspect, the invention may be a railing system. The system has a first structural post extending along a first longitudinal axis from a bottom end to a top end, the bottom end of the first structural post configured to be mounted to a support structure so that the first structural post extends upright from the support structure. The system further incorporates a second structural post extending along a second longitudinal axis from a bottom end to a top end, the bottom end of the second structural post configured to be mounted to a support structure so that the second structural post extends upright from the support structure. A first cable infill extends from the first structural post to the second structural post. A second cable infill extends from the first structural post to the second structural post. A mid-span bar has a first fitting coupled to the first cable infill, a second fitting coupled to the second cable infill, and a support member engaging the first and second fittings and suspended from the support structure by the first and second cable infills.
Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
The features of the exemplary embodiments of the present invention will be described with reference to the following drawings, where like elements are labeled similarly, and in which:
All drawings are schematic and not necessarily to scale. Parts given a reference numerical designation in one figure may be considered to be the same parts where they appear in other figures without a numerical designation for brevity unless specifically labeled with a different part number and described herein.
The features and benefits of the invention are illustrated and described herein by reference to exemplary (“example”) embodiments. This description of exemplary embodiments is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description. Accordingly, the disclosure expressly should not be limited to such exemplary embodiments illustrating some possible non-limiting combination of features that may exist alone or in other combinations of features.
In the description of embodiments disclosed herein, any reference to direction or orientation is merely intended for convenience of description and is not intended in any way to limit the scope of the present invention. Relative terms such as “lower,” “upper,” “horizontal,” “vertical,”, “above,” “below,” “up,” “down,” “top” and “bottom” as well as derivative thereof (e.g., “horizontally,” “downwardly,” “upwardly,” etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description only and do not require that the apparatus be constructed or operated in a particular orientation. Terms such as “attached,” “affixed,” “connected,” “coupled,” “interconnected,” and similar refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise.
As used throughout, any ranges disclosed herein are used as shorthand for describing each and every value that is within the range. Any value within the range can be selected as the terminus of the range.
Referring first to
Referring to
The post system 100 may further comprise a post cover and a post cap 455 that are configured to be coupled to the top end 202 of the structural post 200 to axially lock the corner covers 300 and the cover plates 400 in place so that they cannot be moved axially relative to the structural post 200. Furthermore, in accordance with the railing system 10 whereby the railing infill 30 is a glass panel railing infill, the post system 100 may further comprise at least one infill retention member 500 and at least one insert 700. The infill retention member 500 and the insert 700 may, in an embodiment, only be used when the railing infill is the glass panel railing infill 30, and in some embodiments alternative styles of retention members may be used for alternative styles of railing infills. The number of the infill retention members 500 and the inserts 550 needed for a particular post system 100 may be dictated by the number of railing infills which are configured to be coupled to the post system 100. In
The post system 200 may be sold as a kit which includes the structural post 200, a plurality of the corner covers 300, and a plurality of the cover plates 400. The kit may also include one or more of the infill retention members 500, one or more of the inserts 550, and one or more of the vertical spacers 150. Various combinations of different numbers of each component may be included as part of a kit, depending on the end configuration of the railing system. Thus, in an embodiment, the invention may be directed to a kit of parts for the post system 100 whereby the parts are not assembled, but are configured to be assembled to form the post system 100 and, ultimately, the railing system 10.
Referring now to
Referring to
The set of first fasteners 613 are configured to extend through the first set of through-holes 611 in the first plate 610 and into an opening 212 in the distal portion 211 of one of the connection arms 210 along the bottom end 201 of the structural post 200 to couple the first plate 610 to the bottom end 201 of the structural post 200. The second set of through-holes 612 in the first plate 610 are positioned outward of the first set of through-holes 611 so that the second set of through-holes 612 are located closer to the peripheral edge of the first plate 610 than the first set of through-holes 611. The second set of fasteners 622 are configured to extend through the second set of through-holes 612 of the first plate 610, through the support structure 20, and then through the plurality of through-holes 621 in the second plate 620 to attach the first and second plates 610, 620 together, with the support structure 20 being positioned in a space between the first and second plates 610, 620. Bolts 623 may be attached to distal ends of the second set of fasteners 622 to lock the second set of fasteners 622 in place. Thus, when all fastened together, the first plate 610 abuts a top surface 21 of the support structure 20 and the second plate 620 abuts a bottom surface 22 of the support structure 20. The first and second plates 610, 620 are attached through the support structure 20 via the fasteners 622. Thus, the post base 600 is configured to be coupled to the bottom end 201 of the structural post 200, which may prevent axial movement between the structural post 200 and any of the corner covers 300 which are coupled thereto. The post base 600 may further be configured to couple the post system 100 to the support structure 20.
Referring to
As noted above, the structural post 200 comprises the central hub section 205 and the plurality of connection arms 210. The central hub section 205 and the connection arms 210 may be integrally connected so that the structural post 200 is a monolithic component. The central hub section 205 and the plurality of connection arms 210 may be elongated along the longitudinal axis A-A. The plurality of connection arms 210 may extend radially outward from the central hub section 205. The plurality of connection arms 210 may be arranged in an angularly equi-spaced manner about the longitudinal axis A-A. Each of the connection arms 210 comprises a distal portion 211 which may have a C-shaped cross-sectional profile. The C-shaped cross-sectional profile may define an opening that may receive a fastener such as for example for attaching the post base to the structural post 200 as described above. In the exemplified embodiment, there are four of the connection arms 210 such that the structural post 200 has an X-shaped cross-sectional profile, however the specific number of connection arms 210 may be modified in alternative embodiments.
The central hub section 205 may have a shape of a square with rounded, or more specifically concave sides. However, the invention is not to be so limited and the shape of the central hub section 205 may be modified from that which is depicted in the drawings. The central hub section 205 may be round, square, other polygonal shapes, or the like in alternative embodiments. The central hub section 205 may comprise a central opening 206 that extends the length of the structural post 200. The central opening 206 may be configured to receive a fastener for purposes of facilitating the attachment of a base or cap unit to the structural post 200. The central opening 206 could be omitted in alternative embodiments.
Each of the connection arms 210 may extend from one of the corners of the central hub section 205. In alternative embodiments, each of the connection arms 210 may extend from one of the sides of the central hub section 205. As noted previously, the connection arms 210 may extend radially outward from the central hub section 205 relative to the longitudinal axis A-A. The connection arms 210 and all of the features associated therewith as described herein may extend the full length of the structural post 200. In some embodiments, the connection arms 210 and one or more of its features as described herein may be discontinuous in the axial direction with breaks therealong without detracting from the functions as described herein. The connection arms 210 may each be identical to one another.
One of the connection arms 210 will be described henceforth, it being understood that all of the connection arms 210 may have an identical structure. The connection arms 210 may comprise a spine 213 that extends radially from the central hub section 205 with the spine 213 having a first side 214 and a second side 215 opposite the first side 214. Each of the first and second sides 214, 215 extends radially from the central hub section 205. Each of the spines 213 may extend from the central hub section 205 along an axis (or more specifically a plane) so that the axes (or planes) of the spines 213 intersect at a center of the structural post 200.
The connection arms 210 may further comprise a first arm rib 216 protruding outwardly from the first side 214 of the spine 213 and a second arm rib 217 protruding outwardly from the second side 215 of the spine 213 with the first and second arm ribs 216, 217 being located at the same axial position along the spine 213. The first and second arm ribs 216, 217 may be oriented perpendicularly/orthogonal relative to one another. The first and second arm ribs 216, 217 may extend along the full length of the structural post 200. The first and second arm ribs 216, 217 may extend at an angle and rearwardly from the spine 213 (back towards the central hub section 205 and away from the distal portion 211). The connection arms 210 may comprise a first wall 218 protruding outwardly from the first side 214 of the spine 213 and a second wall 219 protruding outwardly from the second side 215 of the spine 213. The first and second walls 218, 219 may be located at the same axial position along the spine 213. The first and second walls 218, 219 may be oriented perpendicular/orthogonal relative to one another. The first and second walls 218, 219 may extend along the full length of the structural post 200. The first and second walls 218, 219 may extend at an angle and rearwardly from the spine 213 (back towards the central hub section 205 and away from the distal portion 211). The connection arms 210 may comprise a third wall 222 protruding outwardly from the first side 214 of the spine 213 and a fourth wall 223 protruding outwardly from the second side 215 of the spine 213. The third and fourth walls 222, 223 may be orthogonal/perpendicular to one another. The third and fourth walls 222, 223 may extend along the full length of the structural post 200. The third and fourth walls 222, 223 may extend at an angle and rearwardly from the spine 213 (back towards the central hub section 205 and away from the distal portion 211). The terms perpendicular/orthogonal as used with reference to the features mentioned in this paragraph may refer to the respective rib or wall extending along an axis, and the axes of the two ribs or walls being orthogonal or perpendicular to one another. Moreover, while the relationship is described as perpendicular or orthogonal, in alternative embodiments other angular relationships between the ribs and walls may be used without affecting function.
The first and second walls 218, 219 may extend from the spine 213 a first distance D1. The first and second arm ribs 216, 217 may extend from the spine 213 a second distance D2. The third and fourth walls 222, 223 may extend from the spine 213 a third distance D3. The first distance D1 may be greater than each of the second and third distances D2, D3. Furthermore, the first and second arm ribs 216, 217 may extend from the C-shaped distal portion 211 of the connection arms 210, which may be considered to form part of the spine 213. Each of the first and second arm ribs 216, 217 and the first, second, third, and fourth walls 218, 219, 222, 223 may extend from the spine 213 at an acute angle and may extend in a direction towards the central hub section 205. More specifically, the first and second arm ribs 216, 217 and the first, second, third, and fourth walls 218, 219, 222, 223 may extend towards one of the adjacently located connection arms 210.
The first wall 218 may be oriented parallel to and spaced apart from the first arm rib 216 to form a first retaining groove 220 between the first wall 218 and the first arm rib 216. The second wall 219 may be oriented parallel to and spaced apart from the second arm rib 217 to form a second retaining groove 221 between the second wall 219 and the second arm rib 217. The third wall 222 may be parallel to and spaced apart from the first wall 218 to form a first channel 224 between the first and third walls 218, 222. The second wall 223 may be parallel to and spaced apart from the second wall 219 to form a second channel 225 between the second and fourth walls 219, 223. While the term parallel is described here, the relationship may be substantially parallel including being up to 5° offset from parallel in some embodiments. The first and second retaining grooves 220, 221 and the first and second channels 224, 225 may extend the full length of the structural post 200 from the bottom end 201 to the top end 202. The first and second retaining grooves 220, 221 and the first and second channels 224, 225 may be open at the top and/or bottom ends 201, 202 of the structural post 200. The first and second retaining grooves 220, 221 may be configured to interact or engage with features of the corner covers 300 to facilitate the coupling of the corner covers 300 to the structural post 200, as discussed below. The first and second channels 224, 225 may be configured to interact or engage with features of the infill retention members 500 to facilitate the coupling of the infill retention members 500 to the structural post 200, as discussed below.
For adjacent ones of the connection arms 210, the second arm rib 217, the second wall 219, and the fourth wall 223 of one of the connection arms 210 extends towards and is respectively aligned with the first arm rib 216, the first wall 218, and the third wall 222 of the adjacently positioned connection arm 210. Furthermore, a slot 226 is formed between distal ends of the first wall 218 of one of the connection arms 210 and the second wall 219 of the adjacently positioned connection arm 210, with the slot 226 providing access into the first channel 224 of one of the connection arms 210 and the second channel 225 of the adjacently positioned connection arm 210. The first channel 224 of one of the connection arms 210 and the second channel 225 of an adjacent one of the connection arms 210 may collectively form a T-bar receiving slot 229 which may be used for the attachment of the infill retention member 500, as described further below. In an embodiment, the structural post 200 may comprise an infill retention member engagement feature, which may be the T-bar receiving slot 229 in one embodiment. However, the infill retention member engagement feature may take on other structural forms so long as it is configured to engage or mate with the infill retention member 500 to facilitate the coupling of the infill retention member 500 to the structural post 200 as described herein.
Outer surfaces of the first walls 218 of all of the connection arms 210 collectively form a square or rectangular shape, with gaps formed by the slots 226 between the distal ends of the first walls 218 of the adjacent connection arms 210. The C-shaped distal portions 211 of the connection arms 210 extend radially outward from corners of the theoretical square or rectangular shape formed by the first walls 218 of the collection of the connection arms 210.
Referring to
The corner covers 300 comprise an outer wall 310 having an outer surface 311 and an inner surface 312. In the exemplified embodiment, the outer wall 310 and the outer surface 311 are L-shaped. Thus, the outer surface 311 of the outer wall 310 comprises a first longitudinal section 313 and a second longitudinal section 314 that are orthogonal to one another. The first and second longitudinal sections 313, 314 may extend the full length of the corner cover 300 from the bottom end 301 to the top end 302. However, in alternative embodiments the outer surface 311 may be rounded rather than squared or L-shaped. It should be appreciated that the corner covers 300 form a portion of an exterior of the post system 100, and thus the shape of the corner covers 300 and in particular the outer surface 311 thereof may dictate the overall shape of the post system 100 as visible to an end-user when installed on a support structure. In the exemplified embodiment, the inner surface 312 of the outer wall 310 is rounded at corner regions thereof, although the inner surface 312 could have a more squared appearance in alternative embodiments.
The corner covers 300 further comprise a first sidewall 320 extending from the first longitudinal section 313 of the outer wall 310 and a second sidewall 330 extending from the second longitudinal section 314 of the outer wall 310. The first sidewall 320 may extend orthogonally from the first longitudinal section 313 and the second sidewall 330 may extend orthogonally from the second longitudinal section 314. Stated another way, the outer wall 310 may have a first side edge 315 and a second side edge 316, and the first sidewall 320 may extend from the first side edge 315 and the second sidewall 330 may extend from the second side edge 316. The first and second sidewalls 320, 330 may extend towards one another as they extend further from the outer wall 310. The first and second sidewalls 320, 330 may be oriented orthogonally relative to one another. Thus, the corner covers 300 have a generally square shaped cross-sectional profile, although the first and second sidewalls 320, 330 are spaced apart and do not connect. Specifically, the first sidewall 320 terminates in a distal end 321 and the second sidewall 330 terminates in a distal end 331, the distal ends 321, 331 being spaced apart from one another by a longitudinally elongated slot 340. The outer wall 310 and the first and second sidewalls 320, 330 may collectively define an interior space 317.
The first sidewall 320 comprises an inner surface 322 that faces the interior space 317 and an outer surface 323 that is opposite the inner surface 322. The first sidewall 320 comprises a first inwardly extending retaining rib 324 located along the inner surface 322 adjacent to the distal end 321. The first inwardly extending retaining rib 324 extends inwardly into the interior space 317. The first sidewall 320 further comprises a first recess 325 located adjacent to the first inwardly extending retaining rib 324 along the inner surface 322. The first inwardly extending retaining rib 324 and the first recess 325 may extend along the full length of the corner cover 300. The first sidewall 320 may further comprise a first engagement feature 326 located on the outer surface 323. The first engagement feature 326 may be located approximately midway between the outer wall 310 and the distal end 321. The first engagement feature 326 may be a first groove formed into the outer surface 323 of the first sidewall 320. While the first engagement feature 326 is a female structure (i.e., a groove) in the exemplified embodiment, the first engagement feature 326 could be a male structure, such as a post or a nub or a protrusion or the like in alternative embodiments. The first engagement feature 326 may extend the full length of the corner cover 300. The first groove may have a dovetail shape in the exemplified embodiment, although other shapes are permissible in accordance with the invention disclosed herein.
The second sidewall 330 comprises an inner surface 332 that faces the interior space 317 and an outer surface 333 that is opposite the inner surface 332. The second sidewall 330 comprises a second inwardly extending retaining rib 334 located along the inner surface 332 adjacent to the distal end 331. The second inwardly extending retaining rib 334 may extend inwardly into the interior space 317. The second sidewall 330 further comprises a second recess 335 located adjacent to the second inwardly extending retaining rib 334 along the inner surface 332. The second inwardly extending retaining rib 334 and the second recess 335 may extend along the full length of the corner cover 300. The second sidewall 330 may further comprise a second engagement feature 336 located on the outer surface 333. The second engagement feature 336 may be located approximately midway between the outer wall 310 and the distal end 331. The second engagement feature 336 may be a second groove formed into the outer surface 333 of the second sidewall 330. While the second engagement feature 336 is a female structure (i.e., a groove) in the exemplified embodiment, the second engagement feature 336 could be a male structure, such as a post or a nub or a protrusion or the like in alternative embodiments. The second engagement feature 336 may extend the full length of the corner cover 300. The second groove may have a dovetail shape in the exemplified embodiment, although other shapes are permissible in accordance with the invention disclosed herein. The first and second engagement features 326, 336 may be collectively referred to as a pair of engagement features (i.e., the corner covers 300 comprise a pair of engagement features 326, 336).
The retaining rib 324 of the first sidewall 320 and the retaining rib 334 of the second sidewall 330 may define or form the boundary of the longitudinally elongated slot 340, which may be referred to herein as a receiving slot. As discussed further below, the first and second inwardly extending retaining ribs 324, 334 may facilitate the coupling between the corner covers 300 and the structural post 200. Specifically, the first and second inwardly extending retaining ribs 324, 334 may mate with or nest within the first and second retaining grooves 220, 221 of one of the connection arms 210 of the structural post 200, with the spine 213 of the connection arm 210 extending through the receiving slot 340. As also described further below, the first and second engagement features 326, 336 (i.e., the first pair of engagement features 326, 336) of the corner covers 300 may facilitate the coupling between the corner covers 300 and the cover plates 400.
Referring now to
The cover plates 400 are generally U-shaped and comprise an outer wall 410 comprising a first side edge 411 and an opposite second side edge 412, a first sidewall 420 extending from the first side edge 411, and a second sidewall 430 extending from the second side edge 412. The first and second sidewalls 420, 430 may oppose one another. The first and second sidewalls 420, 430 may be configured to flex inwardly towards one another when being coupled to the configurable post assembly which is formed by the structural post 200 and the plurality of corner covers 300. The first and second sidewalls 420, 430 may be sufficiently thin to allow for the inward flexing thereof as described herein. The first and second sidewalls 420, 430 may be biased into the position shown in
The first sidewall 420 of the cover plate 400 comprises an inner surface 421, an outer surface 422, and a first engagement feature 425. The first engagement feature 425 may be located on the outer surface 422 of the first sidewall 420. The first engagement feature 425 may be formed by a shape of the first sidewall 420. In the exemplified embodiment, the first engagement feature 425 comprises a longitudinal barb that extends the full length of the cover plate 400. The first engagement feature 425 may form a shoulder or ledge that faces towards the outer wall 410. The second sidewall 430 of the cover plate 400 comprises an inner surface 431, an outer surface 432, and a second engagement feature 435. The second engagement feature 435 may be located on the outer surface 432 of the second sidewall 430. The second engagement feature 435 may be formed by a shape of the second sidewall 430. In the exemplified embodiment, the second engagement feature 435 comprises a longitudinal barb that extends the full length of the cover plate 400. The second engagement feature 435 may form a shoulder or ledge that faces towards the outer wall 410. The first and second engagement features 425, 435 of the cover plate 400 may be collectively referred to herein as a pair of second engagement features.
Referring to
The term configurable post assembly 299 may refer to the assembly comprising the structural post 200 and one or more of the corner covers 300. That is, any of one, two, three, or four of the corner covers 300 may be coupled to the structural post 200 at various different locations/positions along the structural post 200. This is the reason that the term “configurable” is used to describe the post assembly 299, because the post assembly 299 may take on different configurations depending on the number of corner covers 300 coupled thereto and the specific positions of the corner covers 300 on the post assembly 299. Thus, there could be four corner covers 300, three corner covers 300 at different positions, two corner covers 300 positioned adjacent or across from one another, or just a single corner cover 300, with each being encompassed by the term configurable post assembly 299.
Referring to
As noted previously, the connection arms 210 of the structural post 200 comprise the first retaining groove 220 and the second retaining groove 221. Furthermore, the corner cover 300 comprises the first inwardly extending retaining rib 324 and the second inwardly extending retaining rib 334. As the corner cover 300 is coupled to the structural post 200 (via the sliding as shown or other techniques as described), the first and second inwardly extending retaining ribs 324, 334 mate with the first and second retaining grooves 220, 221, respectively. Specifically, the first and second inwardly extending retaining ribs 324, 334 nest within the first and second retaining grooves 220, 221. Furthermore, the spine 213 of the connection arm 210 extends through the receiving slot 340 defined between the first and second inwardly extending retaining ribs 324, 334. When so positioned, the first and second arm ribs 216, 217 of the connection arm 210 of the structural post 210 nest within the first and second recesses 325, 335 of the corner cover 300. Thus, by positioning the corner cover 300 above the top end 202 of the structural post 200 and then sliding the corner cover 300 downwardly along the structural post 200, all of the aforementioned engagement features (ribs, recesses, grooves, etc.) of the structural post 200 and the corner cover 300 simultaneously mate and engage with one another to facilitate the attachment/coupling of the corner cover 300 to the post structure 200. Once the corner cover 300 is coupled to the post structure 200, the corner cover 300 is prohibited from being radially separated from the structural post 200 due to the engagement and mating between the various rib, walls, and grooves. Rather, in accordance with the exemplified embodiment, the corner cover 300 may only be detached from the post structure 200 by sliding the corner cover 300 back upwardly relative to the post structure 200. In an embodiment, the interfacing between the connection arms 210 and the corner covers 300 prevents pivoting of the corner covers 300 relative to the connection arms 210. The pivoting may be prevented due to the contact between the first inwardly extending retaining rib 324 of the cover member 300 and the first arm rib 216 and the first wall 218 of the connection arm 210 and contact between the second inwardly extending retaining rib 334 of the cover member 300 and the second arm rib 217 and the second wall 219 of the connection arm 210. Finally, as noted previously, the distal portions 211 of the connection arms 210 may be located within the interior space 317 (i.e., the internal cavities) of the corner covers 300 when the corner covers 300 are coupled to the connection arms 210 of the structural post 200.
Turning again to
Referring to
In
The cover plates 400 may be snap-fit connected to the two corner covers 300 which define the longitudinal gap 398 within which the cover plate 400 is positioned. When the cover plates 400 are moved into the respective longitudinal gaps 398, at some point in that movement the first engagement feature 425 of the cover plate 400 engages or mates with the first engagement feature 326 of one of the corner covers 300 and the second engagement feature 435 of the cover plate 400 engages or mates with the second engagement feature 336 of the adjacently positioned one of the corner covers 300. In this embodiment, the first and second engagement features 425, 435 of the cover plate 400 comprise barbs or shoulder features and the first and second engagement features 326, 336 of the corner covers 300 comprise channels. As such, the barbs may nest within the channels and the shoulder features may abut against surfaces that define the channels. In an alternative embodiment, the cover plate 400 may comprise channels and the corner covers 300 may comprise barbs or protrusions that mate therewith. A pulling force applied onto the cover plate 400 relative to the configurable post assembly 299 (and more specifically relative to the corner covers 300) may cause the first and second engagement features 425, 435 of the cover plate 400 to disengage from the first and second engagement features 326, 336 of the corner covers 300 to facilitate disassembly.
In the exemplified embodiment, the first and second engagement features 326, 336 of the corner covers 300 comprise longitudinal grooves and the first and second engagement features 425, 435 of the cover plates 400 comprise longitudinal barbs that engage/mate with/nest within the longitudinal grooves. Thus, the first and second engagement features 326, 336 of the corner covers 300 may be female features and the first and second engagement features 425, 435 of the cover plates 400 may be male features. However, the exact structure and shape of the various engagement features associated with the corner covers 300 and the cover plates 400 may be modified without affecting the assembly and disassembly process. For example, the cover plates 400 could have female engagement features while the corner covers 300 have mating male engagement features to achieve the same result.
The cover plates 300 comprise the outer wall 310 which has the outer surface 311. Furthermore, the cover plates 400 comprise the outer wall 410 which has an outer surface 415. When the corner covers 300 and the cover plates 400 are assembled as shown in
Referring to
The infill retention members 500 comprise a first portion 510 that may be configured to be coupled to the structural post 200 and a second portion 540 that may be configured to be coupled to be engaged with one or more of the corner covers 300 and which may be configured to support a railing infill, such as one of the glass panel railing infills. The infill retention member 500 may further comprise a rear wall 505 located between the first and second portions 510, 540, although the rear wall 505 could be deemed to form part of one of the first and second portions 510, 540 in an alternative embodiment. The rear wall 505 may comprise a front surface 506 and a rear surface 507 opposite the front surface 506.
The first portion 510 of the infill retention member 500 may protrude from the rear surface 507 of the rear wall 505. Specifically, the first portion 510 may comprise a T-bar 511 that protrudes from the rear wall 505. In an embodiment, the rear wall 505 forms a part of the second portion 540 of the infill retention member 500 and in such embodiment the T-bar 511 may protrude from the second portion 540 of the infill retention member 500. The T-bar 511 may comprise a first wall portion 512 that protrudes directly from the rear surface 507 of the rear wall 505 and a second wall portion 513 that extends perpendicularly from the end of the first wall portion 512 so that the first and second wall portions 512, 513 collectively form a T-shape. In the exemplified embodiment the first wall portion 512 may comprise dual walls, but a single wall may be used in alternative embodiments. The second wall portion 513 protrudes outwardly from both opposing sides of the first wall portion 512 to form the T-shape. Specifically, the second wall portion 513 may comprise a first flange 514 extending from the first wall portion 511 in a first direction and a second flange 515 extending from the first wall portion 511 in a second direction that is opposite the first direction. The first flange 514 may be spaced apart from the rear surface 507 of the rear wall 505 to define a first longitudinal channel 516. The second flange 515 may be spaced apart from the rear surface 507 of the rear wall 505 to define a second longitudinal channel 517. The first and second longitudinal channels 516, 517 may extend the full length of the infill retention member 500. The T-bar 511, or more generally the first portion 510 of the infill retention member 500, may form a post engagement feature of the infill retention member 500 which is configured to engage with the structural post 200 to facilitate the attachment of the infill retention member 500 to the structural post 200 as described further below.
The second portion 540 of the infill retention member 500 may comprise a channel bar 541 that defines a longitudinal channel cavity 542. The longitudinal channel cavity 542 may be configured to receive an edge portion of one of the glass panel railing infills as described herein. The channel bar 541 may comprise a first sidewall 550 extending from the front surface 506 of the rear wall 505 at a first end of the rear wall 505 and a second sidewall 560 extending from the front surface 506 of the rear wall 505 at a second end of the rear wall 505. The rear wall 505 may also form part of the channel bar 541 in some embodiments. The first sidewall 550 comprises an inner surface 551 and an outer surface 552. Furthermore, the first sidewall 550 comprises a first protuberance 553 that protrudes from or is otherwise located along the outer surface 552. The first protuberance 553 may function as an engagement feature that engages/mates with a feature of one of the corner covers 300 to facilitate attachment of the infill retention member 500 to the corner cover 300. The first protuberance 553 may be a channel or groove instead of a protuberance in an alternative embodiment.
The first sidewall 550 of the channel bar 541 comprises an insert engagement feature 554 that is configured to mate or engage with the insert 700 in the assembled post assembly 100. The insert engagement feature 554 may comprise a barb 555 that extends from the inner surface 551 of the first sidewall 550 and into the longitudinal channel cavity 542. The barb 555 may comprise a shoulder (or ledge) 556 that faces the longitudinal channel cavity 542, and more specifically faces the rear wall 505. The shoulder 556 may be formed by a wall or surface which extends from the inner surface 551 and can be used to “catch” on another structure to facilitate an attachment or locking engagement between the structures.
The second sidewall 560 of the channel bar 541 comprises an inner surface 561 and an outer surface 562. Furthermore, the second sidewall 560 comprises a second protuberance 563 that protrudes from or is otherwise located along the outer surface 562. The second protuberance 563 may function as an engagement feature that engages/mates with a feature of one of the corner covers 300 to facilitate attachment of the infill retention member 500 to the corner cover 300. The first protuberance 553 may be a channel or groove instead of a protuberance in an alternative embodiment.
The channel bar 541 may further comprise a pressure distribution wall 570 that protrudes or extends into the longitudinal channel cavity 542. Specifically, the channel bar 541 may comprise an end wall 565 extending inwardly from a distal end of the second sidewall 560 in a direction towards the first sidewall 550, and the pressure distribution wall 570 may extend from a distal end of the end wall 565 into the longitudinal channel cavity 542 and towards the rear wall 505. The pressure distribution wall 570 may therefore be spaced apart from the second sidewall 560 by a gap. As such, the pressure distribution wall 570 may be configured to deflect into the gap when a force is applied thereon in a direction towards the second sidewall 560. The pressure distribution wall 570 may comprise an outer surface 571 and an inner surface 572, with the inner surface 572 facing the gap and the outer surface 571 facing the first sidewall 550. The outer surface 571 may form a major surface of the pressure distribution wall 570. The outer surface 571 may be configured to contact and apply a compression force onto a glass panel railing infill that has its edge located within the longitudinal channel cavity 542, as described further below.
The channel bar 541 may comprise a first portion which comprises the first sidewall 550 and a second portion which comprises the second sidewall 560 and the pressure distribution wall 570. A longitudinal slot 569 may be formed between the first and second portions of the channel bar 541. More specifically, the longitudinal slot 569 may be formed between the distal end of the first sidewall 550 and an region where the pressure distribution wall 570 intersects the end wall 565. The longitudinal slot 569 may be configured to allow an edge portion of one of the glass panel railing infills to pass therethrough and into the longitudinal channel cavity 542.
Referring now to
The insert 700 may comprise a lead portion 710 and a trailing portion 711. The lead portion 710 of the insert 700 may have a tapered profile to facilitate the insertion of the insert into the longitudinal channel cavity 542 of the infill retention member 500 during assembly of the post system 100 as described further below. The lead portion 710 may enter into the longitudinal channel cavity 542 first during an assembly process. The insert 700 may comprise an outer surface 713. The outer surface 713 may comprise a channel bar engagement feature 720 that is configured to mate with the insert engagement feature 554 of the infill retention member 500 in the assembled post system 100. The channel bar engagement feature 720 may comprise an insert groove 721 formed into the outer surface 713 of the insert 700. The channel bar engagement feature 720 may be located along the trailing portion 711 of the insert 700.
The insert 700 may further comprise a central void 730 which extends the full length of the insert 700 from an opening in the top end 702 of the insert 700 to an opening in the bottom end 701 of the insert 700. The trailing portion 711 of the insert 700 may comprise the central void 730. Alternatively, the central void 730 may extend along a portion of the length of the insert 700 instead of the full length of the insert. The insert 700 may comprise a first sidewall 731 located on a first side of the central void 730 and a second sidewall 732 located on a second side of the central void 730. The channel bar engagement feature 720 (i.e., the insert groove 721) may be formed into the first sidewall 731. When the insert 700 is positioned within the longitudinal channel cavity 542 of the infill retention member 500 as described further below, the first sidewall 731 may deflect into the central void 730 to facilitate the attachment of the insert 700 to the infill retention member 500. That is, a compression force may be applied onto the insert 700 during assembly, which causes the first sidewall 731 to deflect into the central void 730 and which may assist with placement of the insert 700 and locking all of the components of the post assembly 100 together to ultimately hold the railing infill in place.
Referring to
The manner of coupling the corner covers 300 to the post structures 200 has been previously described. The manner of coupling the cover plates 400 to the configurable post assembly 299, and more specifically to the corner covers 300, has also been previously described. As noted above, at this point in the installation process, only three of the corner covers 300 are coupled to the post structure 200. One of the connection arms 210 of the post structure 200 remains free, meaning it does not have a corner cover 300 coupled thereto. Furthermore, the longitudinal gap 398 between the connection arm 210 which does not have a corner cover 300 coupled thereto and one of the adjacent corner covers 300 remains open does not have a cover plate 400 therein. The connection arm 210 which does not have a corner cover 300 coupled thereto should be the connection arm 210 which faces away from an edge 23 of the support structure 20 and which is closest to the other post system 100 which the glass panel railing infill 30 is going to be positioned between. Stated another way, the corner of the past system 100 which is inboard (meaning closer to the installer and further from the edge 23 of the support structure 20) and which is facing the adjacent post system 100 which the railing infill 30 being installed will extend between, does not have a corner cover 300 located therein until after the railing infill 30 is positioned in the selected longitudinal gap 398.
Stated another way, the glass panel railing infill 30 is configured to be attached to two adjacent post structures 100 so that the glass panel railing infill 30 extends between the two post structures 100. The glass panel railing infill 30 is configured to be inserted into a selected one of the longitudinal gaps 398 from a side of the post structures 100 which is opposite the edge 23 of the support structure 20. That is, the installer stands on the side of the post structures 100 which is opposite the edge 23 during the installation process. Thus, the corner of the post structures 100 which faces away from the edge 23 of the support structure 20 (and therefore faces the glass panel railing infill 30 being coupled thereto) and which faces the other post structure 100 which the glass panel failing infill 30 is configured to extend between is the corner which will not have a corner cover 300 located thereon at this stage of the assembly/installation process. These corners of the two post structures 100 should be free of the corner covers 300 to provide sufficient space for the glass panel railing infill 30 to be inserted. Stated another way, the glass panel railing infill 30 is configured to be inserted into the selected one of the longitudinal gaps 398 from an inboard side of the post system 100, which is the side facing away from the edge 23. The side of the post system 100 which faces the edge 23 may be referred to herein as the outboard side.
In this embodiment, the vertical spacer 150 is positioned within the selected one of the longitudinal gaps 398 where the glass panel railing infill 30 is intended to be located. The vertical spacer 150 may comprise first and second engagement features 151, 152 on opposite ends thereof that are configured to engage with portions of the first and second engagement features 326, 336 of adjacent ones of the corner covers 300. Of course, at this stage of the installation process, the first engagement feature 151 of the vertical spacer 150 engages or mates with the first engagement feature 326 of one of the corner covers 300, and the second engagement feature 152 is free because the adjacent corner cover 300 is not yet assembled into place, but available to mate/engage with the second engagement feature 336 of the fourth corner cover 300 which it is eventually attached to the exposed connection arm 210 at a later stage in the assembly/installation process.
Referring to
It should be appreciated that if the fourth corner cover 300 were coupled to the post structures 200 prior to positioning the glass panel railing infill 30 as shown, there would be insufficient space for the glass panel railing infill 30 to fit between the two post systems 100. This would then require the glass panel railing infill 30 to be inserted into the longitudinal gaps 398 from above, which may be less desirable due to the potential for the glass panel railing infills 30 to break and because wind may make it difficult to properly insert the glass panel railing infills 30 in this manner. Thus, having the corner covers 300 be detachable so that at least one may be not attached to the post structures 200 until the glass panel railing infill 30 is in position may be an effective solution which minimizes the potential for glass breakage and allows for a simple assembly/installation process for the installer.
Referring to
Next, referring to
The first and second sidewalls 550, 560 of the channel bar 541 of the infill retention member 500 engage the corner covers 300 that define the selected longitudinal gap 398 within which the infill retention member 500 is located (although, as described below, one of the corner covers 300 that defines the selected longitudinal gap 398 may, or may not, be in position at this stage in the assembly/installation process). Furthermore, the first and second protuberances 553, 563 located on the first and second sidewalls 550, 560 of the infill retention members 500 engage or mate with the first and second engagement features 326, 336 of the corner covers 300 that are positioned on either side of the infill retention members 500.
At the stage of assembly shown in
When the infill retention members 500 are coupled to the configurable post assembly 299, edge portions of the glass panel railing infill 30 nest within the longitudinal channel cavity 542 of the infill retention members 500. Thus, as the infill retention members 500 slide downwardly relative to the structural posts 200, the infill retention members 500 also slide downwardly relative to the pre-positioned glass panel railing infills 30 When the infill retention member 500 is positioned as shown in
Referring to
In accordance with the exemplified embodiment, the insert 700 may be inserted into the longitudinal gap 398 by translating or moving the insert 700 horizontally with the leading edge 710 entering the longitudinal gap 398 first. Due to the tapered shape of the leading edge 710 and the flexible material used to form the insert 700, it should be reasonably easy to push the insert 700 into the selected longitudinal gap 398. The insert 700 is specifically positioned within the selected longitudinal gap 398 at a position between a major surface of the glass panel railing insert 30 and the first sidewall 550 of the infill retaining member 500. As the insert 700 is pushed into the selected longitudinal gap 398, the insert 700 may deform as described previously to enable for a tight fit. This is because the insert 700 in its non-deformed state may have a width that is larger than the space between the major surface of the glass panel railing infill 30 and the first sidewall 550 of the infill retaining member 500. Thus, the central void 730 of the insert 700 allows for the insert 700 to deform and fit into the remaining space. As such, once the insert 700 is fully in position, the insert 700 may apply a pressure force against the glass panel railing infill 30, thereby pressing the glass panel railing infill 30 against the pressure distribution wall 570 of the infill retaining member 500. Thus, the glass panel railing infill is therefore tightly retained between the insert 700 and the pressure distribution wall 570 of the infill retaining member 500.
Moreover, once the insert 700 is positioned as shown in
Referring to
The glass panel railing infill 30 may have a first length L1 measured from the first side edge 31 to the second side edge 32. The first and second walls 218, 219 of the first and second structural posts 200 which face one another are spaced apart from one another by a second horizontal distance D2. The corner covers 300 of the post systems 100 which are closest to one another are spaced apart from one another by a third horizontal distance D3. In one embodiment D2>L1>D3.
Referring to
Referring now to
The post systems 1100 may also include post covers 1450 and post caps 1455 which are identical to the post covers 450 and the post caps 455 of the previously described embodiment, which description may be relied upon for this embodiment as well. Finally, the post systems 1100 may include a post base 1600 which may include first and second plates 1610, 1620 and various fasteners such as screws or the like. The post base 1600 may be identical to the post base 600 described with reference to the post systems 100. Therefore, further description of the post base 1600 will not be provided here in the interest of brevity, it being understood that the description of the post base 600 is applicable.
The railing system 1000 may comprise the plurality of post systems 1100 (four are shown in
The structural posts 1200 and the corner covers 1300 may be integrally formed, although the corner covers 1300 may also be detachably coupled to the structural posts 1200 as with the prior described embodiment. In this embodiment, all four of the corner covers 1300 may be coupled to the structural posts 1200 prior to attaching the slats 1800 to the configurable post assembly 1299 (which is the combination of the structural posts 1200 and the corner covers 1300). However, this may not be required in all embodiments and it may be possible to modify the order of assembly/installation of the various components. In some embodiments, at least two of the corner covers 1300 may be coupled to the structural posts 1200 before the slats 1800 and the slat spacers 1900 are attached to the configurable post assembly 1299, such that edge portions of the slats 1800 and the slat spacers 1900 are positioned into a longitudinal gap 1398 between the two corner covers 1300 that are coupled to the structural posts 1200. The cover plates 1400 may be located within the other longitudinal gaps 1398 that are not left open for the slats 1800 and spacers 1900.
The slats 1800 may be formed from any desired material, including wood, engineered wood, metal, plastic, or the like. Each of the slats 1800 is elongated in a horizontal direction between a first end 1801 and a second end 1802. The slats 1800 may comprise a first end portion 1803 which comprises the first end 1801 and a second end portion 1804 which comprises the second end 1802. The slats 1800 may comprise a front surface 1805 and a rear surface 1806 which form major surfaces of the slats 1800 and extend between the first and second ends 1801, 1802. The slats 1800 may comprise a top edge 1807 and a bottom edge 1808 opposite the top edge 1807. The front and rear surfaces 1805, 1806 may be planar and parallel to one another. However, in alternative embodiments the front and/or rear surfaces 1805, 1806 may not be planar, but may instead have any desired texture, ribs, recesses, waves, or the like to create a desired aesthetic. The front and/or rear surfaces 1805, 1806 are generally the surfaces which are exposed and seen by a viewer and thus they generate the aesthetic of the system. The color, texture, and other appearance of the slats 1800 may be modified to form a desired aesthetic.
In the exemplified embodiment, the top edge 1807 of the slats 1800 comprises a groove 1809 that extends from the first end 1801 to the second end 1802. Similarly, the bottom edge 1808 of the slats 1800 comprises a groove 1810 that extends from the first end 1801 to the second end 1802. The grooves 1809, 1810 may be omitted in some embodiments. In alternative embodiments, the top edge 1807 may comprise a groove and the bottom edge 1808 may comprise a protrusion so that the bottom edge 1808 of an upper slat 1800 may nest within the groove in the top edge 1807 of an immediately adjacent lower slat 1800. Alternatively, the top edge 1807 may comprise the protrusion and the bottom edge 1808 may comprise the groove. In still other embodiments, the top and/or bottom edges 1807, 1808 may be flat and/or planar and may not have grooves or protrusions at all.
The plurality of slats 1800 within each of the railing infill assemblies 1050 are configured to be slidably nested within the longitudinal gaps 1398 of two adjacent ones of the post assemblies 1100. Furthermore, the plurality of slats 1800 within each of the railing infill assemblies 1050 are configured to be arranged in a vertical stack. That is, the slats 1800 are stacked so that the first and second edges 1801, 1802 of each slat 1800 are aligned and the bottom edge 1808 of each slat 1800 is adjacent to the top edge 1807 of another slat 1800. The bottom and top edges 1807, 1808 of adjacent slats 1800 may be maintained in a spaced apart manner by the slat spacers 1900, the details of which will be provided below.
Referring to
The upper portions 1905 of the first and second vertical side legs 1902, 1903 and the horizontal sections 1901 collectively define an upper slat receiving slot 1910. The upper slat receiving slot 1910 is specifically defined between an upper edge 1911 of the horizontal section 1901, an inner edge 1912 of the upper portion 1905 of the first vertical side leg 1902, and an inner edge 1913 of the upper portion 1905 of the second vertical side leg 1902. The upper slat receiving slot 1910 may be sized and configured to receive a lower portion of one of the slats 1800. That is, the lower portion of one of the slats 1800 may nest within the upper slat receiving slot 1910 with the upper portions 1905 of the first and second vertical side legs 1902 extending along portions of the front and rear surfaces 1805, 1806 of the slat. The lower portions 1906 of the first and second vertical side legs 1902, 1903 and the horizontal sections 1901 collectively define a lower slat receiving slot 1920. The lower slat receiving slot 1920 is specifically defined between a lower edge 1921 of the horizontal section 1901, an inner edge 1922 of the lower portion 1906 of the first vertical side leg 1902, and an inner edge 1923 of the lower portion 1906 of the second vertical side leg 1902. The lower slat receiving slot 1920 may be sized and configured to receive an upper portion of one of the slats 1800. That is, the upper portion of one of the slats 1800 may nest within the lower slat receiving slot 1920 with the lower portions 1906 of the first and second vertical side legs 1902 extending along portions of the front and rear surfaces 1805, 1806 of the slat.
The first vertical side leg 1902 of the slat spacer 1900 may have an outer edge 1930. Furthermore, the slat spacer 1900 may comprise a first side edge portion 1931 that comprises the outer edge 1930 of the first vertical side leg 1902. The first side edge portion 1931 may also comprise a portion of the front and rear surfaces of the first vertical side leg 1902 that are adjacent to the outer edge 1930. The second vertical side leg 1902 of the slat spacer 1900 may have an outer edge 1932. Furthermore, the slat spacer 1900 may comprise a second side edge portion 1933 that comprises the outer edge 1932 of the second vertical side leg 1902 of the slat spacer 1900. The second side edge portion 1933 may also comprise a portion of the front and rear surfaces of the second vertical side leg 1902 that are adjacent to the outer edge 1932. The slat spacer 1900 may comprise a first engagement portion 1940 that comprises the first side edge portion 1931 and a second engagement portion 1950 that comprises the second side edge portion 1933.
The slat spacers 1900 may comprise the first engagement feature 1940 and the second engagement feature 1950, as previously described. The slat spacers 1900 may be positioned within the longitudinal gap 1398 so that the first engagement feature 1940 of the slat spacer 1900 engages the first engagement feature 1326 of one of the corner covers 1300 on a first side of the longitudinal gap 1398 while the second engagement feature 1950 of the slat spacer 1900 engages the second engagement feature 1336 of another one of the corner covers 1300 on a second side of the longitudinal gap 1398. With reference to the exemplified embodiment, this means that the first engagement feature 1940 of the slat spacers 1900 nests within the groove of the first engagement feature 1326 of the corner cover 1300 while the second engagement feature 1950 of the slat spacers 1900 nests within the groove of the second engagement feature 1336 of the corner cover 1300. In other embodiments, the slat spacers 1900 may comprise grooves and the corner covers 1300 may comprise protrusions or ribs that nest therein.
Thus, it should be appreciated that the slat spacers 1900 may be positioned into the longitudinal gaps 1398 while the first and second engagement features 1940, 1950 of the slat spacers 1900 are in engagement with the first and second engagement features 1326, 1336 of the two adjacent corner covers 1300 which bound the longitudinal gap 1398 that the slat spacer 1900 is being positioned into. The slat spacers 1900 may be positioned into the longitudinal gaps 1398 by sliding the slat spacers 1900 downwardly within the longitudinal gaps 1398 from a top opening in a top end of the configurable post structure 1299. The slat spacers 1900 when so positioned may be capable of moving axially relative to the configurable post assembly 1299, but may be radially retained and prevented from moving radially relative to the configurable post assembly 1299. Thus, in an embodiment, the only way to remove the slat spacers 1900 from the longitudinal gaps 1398 may be to slide the slat spacers 1900 back upwardly through the longitudinal gaps 1398 for removal from the top end of the longitudinal gaps 1398.
Referring to
Next, as shown in
With continued reference to
Next, referring to
Next, referring to
This process continues until a sufficient number of the slats 1800 and the slat spacers 1900 are positioned within the longitudinal gaps 1398 of the adjacent post systems 1100 to substantially fill the longitudinal gaps 1398 in the axial direction.
Because there is a slat spacer 1900 positioned between each adjacent one of the slats 1800 in the vertical stack of the slats 1800, the slats 1800 are maintained with a horizontal gap 1850 in between the bottom end 1808 of one of the slats 1800 and the top end 1807 of an adjacent one of the slats 1800. Specifically, each slat 1800 may be spaced apart from each adjacent slat 1800 by the horizontal gap 1850 which may have a height which is substantially equal to a thickness of the horizontal section 1901 of the slat spacer 1901 as measured between the upper and lower edges 1911, 1921 of the horizontal section 1901. In the exemplified embodiment, the slat spacers 1900 may be configured to retain the slats 1800 in a vertical orientation (i.e., with the front and rear surfaces 1805, 1806 of the slats 1800 oriented vertically). The slat spacers 1900 may further prevent or prohibit tilting of the slats 1800 when the slats 1800 are mounted in the vertical stack. Specifically, because bottom and top portions 1811, 1812 of the slats 1800 nest within the upper and lower slat receiving slots 1910, 1920 of the slat spacers 1900, the slats 1800 are prevented from tilting and are maintained in the vertical orientation.
Referring to
The structural post 2200 may be identical to the structural post 200 described above, and thus will not be described in detail here it being understood that the description of the structural post 200 is applicable. The corner covers 2300 may be identical to the corner covers 300 described above, and thus will not be described in detail here it being understood that the description of the corner covers 2300 is applicable. In an embodiment, the corner covers 2300 may be integrally formed with the structural post 2200. In another embodiment, the corner covers 2300 may be distinct and separate from the structural post 2200 and may be configured to be detachably coupled to the structural post 2200. The cover plates 2400 may be identical to the cover plates 400 described above, and thus will not be described in detail here it being understood that the description of the corner covers 2300 is applicable. The cover plates 2400 may be configured for detachable coupling to the configurable post assembly formed by the combination of the structural post 2200 and one or more of the corner covers 2300.
Finally, the coupling and engagement of various features of the structural posts 2200, the corner covers 2300, and the cover plates 2400 may be the same as described above with reference to the structural posts 200, the corner covers 300, and the cover plates 400, and thus reliance on the prior description is fully applicable to this embodiment. As noted, the corner covers 2300 are coupled to (or integral with) the structural posts 2200 and form longitudinal corner sections of the post assemblies 2100. The corner covers 2300 are spaced apart from one another to define the longitudinal gaps 2398 within which other components are positioned. The components and techniques for assembling the post assemblies 2100 and mounting them to the support structure 2020 may be the same as that described above and will not be repeated here in the interest of brevity. The post assemblies 2100 may also include post covers 2450 and post caps 2455 which are identical to the components of the same name described in the earlier embodiments. While not shown, a post base may also be used to couple the post assemblies 2100 to the support structure 2020 in the same manner as with the prior described embodiments.
The railing system 2000 further comprises a plurality of cable infill retention plates 2500 and a plurality of cable infills 2600. The cable infill retention plates 2500 will be described in detail below, and are configured to be coupled to one of the post assemblies 2100 of the railing system 2000. In particular, the cable infill retention plates 2500 are configured to be coupled to one of the post assemblies 2100 within one of the longitudinal gaps 2398 between adjacent ones of the corner covers 2300 which are not filled by the cover plates 2400. The post assemblies 2100 which are adjacently positioned may have longitudinal gaps 2398 that face one another so that the cable infills 2600 may extend in the intervening railing space between the two post assemblies 2100. Specifically, the cable infills 2600, which will be described in more detail below, are configured to be coupled to and extend between two of the cable infill retention plates 2500 so that when the two cable infill retention plates 2500 are coupled to two adjacent ones of the post assemblies 2100, the cable infills 2600 extend between the two post assemblies 2100 as shown. In the exemplified embodiment, there are ten of the cable infills 2600 arranged in a spaced apart manner to form the railing boundary of the railing system 2000, although the exact number and the spacing between the cable infills 2600 is not to be limiting of the invention and more or less than ten of the cable infills 2600 at varying spaces may be provided in other embodiments.
The railing system 2000 may further comprise an upper infill member 2800 which is configured to be coupled to the two adjacent post assemblies 2100 and extend therebetween. The upper infill member 2800 may comprise a first engagement feature 2810 at a first end 2801 thereof and a second engagement feature 2820 at a second end 2802 thereof. The upper infill member 2800 may be coupled to and extend between two adjacently positioned post assemblies 2100, with the first and second engagement features 2810, 2820 positioned within the selected longitudinal gaps 2398 thereof. The first and second engagement features 2810, 2820 may engage features of the structural post 2200 and/or the corner covers 2300 which bound/define the longitudinal gaps 2398 within which the first and second engagement features 2810, 2820 are positioned. The first and second engagement features 2810, 2820 may rest atop of a top end of the cable infill retention plates 2500 to facilitate the axial positioning of the upper infill member 2800 as shown for example in
Referring to
The cable infill retention plates 2500 further comprise a plurality of apertures 2560 that extend from the outer surface 2511 of the outer wall 2510 to the inner surface 2512 of the outer wall 2510. The plurality of apertures 2560 are arranged along the outer wall 2510 in a vertically or axially spaced apart manner. In the exemplified embodiment, there are ten of the apertures 2560, but different numbers of apertures may be used in other embodiments. The number of apertures 2560 may match or correspond to the number of cable infills 2600, and the cable infills 2600 may be coupled to the cable infill retention plates 2500 via the apertures 2560, as described further below.
As noted above, the cable infills 2600 are configured to be coupled to the cable infill retention plates 2500 via the apertures 2560. Then, when the cable infill retention plates 2500 are coupled to two adjacent post assemblies 2100, the cable infills 2600 extend across a railing space formed between the two adjacent post assemblies 2100 to form a railing barrier that prevents a person from easily passing through the space between the two adjacent post assemblies 2100. Each of the cable infills 2600 comprises an identical set of structures and components and thus will be described together with reference to one of the cable infills 2600.
The cable infill 2600 may comprise a cable 2610, a first cable retention assembly 2700, and a second cable retention assembly 2900. The cable 2610 may comprise a first end 2611 and a second end 2612, with the cable 2610 being elongated between the first and second ends 2611, 2612. The cable 2610 may comprise a first cable section 2620 and a second cable section 2630. The first and second cable sections 2620, 2630 may be detachably coupled to one another, the details of which will be provided below. The first cable section 2620 may comprise the first end 2611 of the cable 2610 and a third end 2621. The second cable section 2630 may comprise the second cable end 2612 and a fourth end 2631. The first and second cable sections 2620, 2630 may be coupled together with the third end 2621 of the first cable section 2620 adjacent to the fourth end 2631 of the second cable section 2630. The third and fourth ends 2621, 2631 are hidden behind other structures in
A first coupler 2640 may be fixed to the third end 2621 of the first cable section 2620 and a second coupler 2650 may be fixed to the fourth end 2631 of the second cable section 2630 to facilitate the coupling of the first and second cable sections 2620, 2630 to one another. Specifically, the first and second couplers 2640, 2650 may be configured to be coupled together in an adjustable manner to adjust an amount of tension present in the cable 2610 as it spans across the railing space between the two adjacent post assemblies 2200. As noted, the first and second couplers 2640, 2650 may be fixed to the first and second cable sections 2620, 2630 respectively, meaning that the first and second couplers 2640, 2650 may not be able to be readily separated from the first and second cable sections 2620, 2630.
In the exemplified embodiment, the first coupler 2640 comprises a fixed swage component 2641 and a rotatable turnbuckle 2642. The fixed swage component 2641 may be fixed directly to the third end 2621 of the first cable section 2620. The rotatable turnbuckle 2642 may comprise a first end 2643 and a second end 2644 opposite the first end 2643. The rotatable turnbuckle 2642 may comprise an inner surface 2645 defining a cavity 2646 that extends from an opening in the first end 2643 to an opening in the second end 2644. The inner surface 2645 may comprise a threaded portion 2647 that extends from the second end 2644 towards the first end 2643. The threaded portion 2647 may terminate short of the first end 2643 such that the inner surface 2645 may comprise a non-threaded portion. The rotatable turnbuckle 2642 may further comprise a locking tab feature 2648 protruding from the inner surface 2643 inwardly into the cavity 2646. The locking tab feature 2648 may engage or abut an end of the fixed swage component 2641 to prevent the rotatable turnbuckle 2642 from becoming detached from the first cable section 2620. Specifically, while the rotatable turnbuckle 2642 may be capable of moving or sliding along the first cable section 2620 in the direction of the first end 2611, the rotatable turnbuckle 2642 may be prevented from sliding or moving further towards the third end 2621 than the position shown in
The second coupler 2650 may comprise a swage portion 2651 that is fixed to the fourth end 2631 of the second cable section 2630 of the cable 2610 and a threaded rod portion 2652 extending from the swage portion 2651. The swage portion 2651 may comprise a cavity 2654 within which an end portion of the second cable section 2630 which comprises the fourth end 2631 is disposed. As noted, the swage portion 2651 may be fixed to the second cable section 2631 so that the second coupler 2650 cannot be readily detached from the second cable section 2630. The threaded rod portion 2652 may comprise a threaded outer surface 2653.
The first and second couplers 2640, 2650 may be configured to be coupled together by inserting the threaded rod portion 2652 of the second coupler 2650 into the cavity 2646 of the rotatable turnbuckle 2642 of the first coupler 2640. Then, the rotatable turnbuckle 2642 may be rotated relative to the first cable section 2620 and relative to the threaded rod portion 2652 of the second coupler 2650 to engage the threaded outer surface 2653 of the second couplers 2650 with the threaded portion 2647 of the inner surface 2646 of the rotatable turnbuckle 2642 of the first coupler 2640. As should be appreciated, the more the rotatable turnbuckle 2642 is rotated in one direction, the further the first coupler 2640 will move into the cavity 2646 and the shorter the overall length of the cable 2610. The rotatable turnbuckle 2642 may be rotated in an opposite direction which causes the second coupler 2650 to move away from the third end 2621 of the first cable section 2620 which will increase the overall length of the cable 2610. Thus, the engagement between the first and second couplers 2640, 2650 may be used to adjust the length of the cable 2610 and/or adjust an amount of tension in the cable 2610 as it spans the railing space between two adjacent post assemblies 2100.
The first cable retention assembly 2700 may be located at the first end 2601 of the cable 2610 and may be used to attach the first end 2601 of the cable 2610 to one of the cable infill retention plates 2500. The first cable retention assembly 2700 may comprise a first end component 2710, a first retainer 2720, and a first resilient element 2730. The first end component may comprise a first portion or first component 2711 that is configured to be fixed to the first end 2601 of the cable 2600 and a second portion or second component 2712 that is configured to be positioned between an end of the first portion 2711 and the resilient element 2730. The second portion 2712 may form a flange that contacts the first resilient element 2730 when the cable infill 2600 is assembled.
The first retainer 2720 may be configured to be slidably mounted to the first cable section 2620 of the cable 2610. The first retainer 2720 may comprise a ball portion 2721 and a post portion 2722. The first retainer 2720 may further comprise a first passageway 2723 that extends through the first retainer 2720 from a first end 2724 of the first retainer 2720 to a second end 2725 of the first retainer 2720. The passageway 2723 may extend through both of the ball portion 2721 and the post portion 2722. The first passageway 2723 may comprise a first passageway section 2727 located within the ball portion 2721 and having a first diameter and a second passageway section 2728 located within the post portion 2722 and having a second diameter. The first diameter of the passageway 2723 may be larger than the second diameter of the passageway 2723. The first retainer 2720 may comprise a first shoulder 2726 located within the passageway 2723 between the first and second passageway sections 2727, 2728. The shoulder 2726 may be an annular wall or ledge that extends inwardly from an inner surface of the ball portion 2721 to reduce the diameter of the passageway 2723 as shown.
The first resilient element 2730 may be a spring. The first resilient element 2730 may be a tension spring. The first resilient element 2730 may take on other forms in alternative embodiments, such as being other types of springs or other types of resilient elements having a similar function to a spring. The first resilient element 2730 may be slidably mounted to the first cable section 2720 and positioned between the first end component 2710 which is fixed to the first cable section 2720 and the first retainer 2720 which is slidable relative to the first cable section 2720.
As best shown in
As shown in
Minor modifications to the various components coupled to the ends of the cable 2610 may be used in accordance with alternative embodiments. For example, referring to
Referring to
Next, referring to
The first end component 2710 may have an outer diameter which is greater than a diameter of the passageway of the first resilient element 2730. Thus, when the three parts of the cable retention assembly 2700 are positioned as shown in
Still referring to
Referring to
Once the second cable retention assembly 2900 is attached to the second cable section 2630 as shown in
Next, referring to
In an embodiment, the cable infill retention plates 2500 are slid downwardly within the longitudinal gaps 2398 to couple the cable infill retention plates 2500 to the post assemblies 2100. Thus, the cable infill retention plates 2500 may be slidably coupled to the post assemblies 2100. Once attached, the cable infill retention plates 2500 may be prevented from being radially detached from the post assemblies 2100 and may instead only be able to be detached from the post assemblies 2100 by sliding the cable infill retention plates 2500 upwardly within the longitudinal gaps 2398.
Referring again back to
Next, referring to
As described above, adjusting the engagement between the first and second couplers 2640, 2650 may adjust an amount of tension in the cable 2610. When the cable 2610 is pulled tighter, the first and second end components 2710, 2910 apply a force onto their respective first and second resilient elements 2730, 2930. The first and second resilient elements 2730, 2930 may allow for a non-specific tensioning sequence. The first and second resilient elements 2730, 2930 may also allow for minimal or even no re-tensioning being required.
Turning to
The structural posts 2200, corner covers 2300, and cover plates 2400 are identical to the structural posts 2200, corner covers 2300, and cover plates 2400 described above, and thus will not be described in detail here. In addition, the components and techniques for assembling the post assemblies 2100 and mounting them to the support structure 2020 arc the same as those described above. The post assemblies 2100 may also include post covers 2450 and post caps 2455 which are identical to the components of the same name described in the earlier embodiments. A post base may also be used to couple the post assemblies 2100 to the support structure 2020 in the same manner as with the prior described embodiments.
The railing system 2000 further comprises a plurality of cable infills 2600 and a plurality of upper infill members 2800. As above, the cable infills 2600 are configured to be coupled to and extend between adjacent ones of the post assemblies 2100. In the exemplified embodiment, there are ten cable infills 2600 arranged in a spaced apart manner to form the railing boundary of the railing system 2000, although the exact number and the spacing between the cable infills 2600 is not to be limiting of the invention and more or less than ten of the cable infills 2600 at varying spaces may be provided in other embodiments. The upper infill members 2800 also extend between two adjacent post assemblies 2100. The upper infill members 2800 are coupled to adjacent post assemblies 2100 and are preferably located above the cable infills 2600. Optionally, the upper infill members 2800 may be omitted.
Finally, the railing system 2000 comprises a plurality of mid-span bars 3200, one of the mid-span bars 3200 located between adjacent post assemblies 2100. Optionally, more than one of the mid-span bars 3200 may be located between adjacent post assemblies 2100. In other configurations, some of the adjacent post assemblies 2100 may lack mid-span bars 3200. As illustrated, the mid-span bars 3200 are spaced and isolated from both the support structure 2020 and the adjacent post assemblies 2100. The mid-span bars 3200 are only supported by the cable infills 2600. Each of the cable infills 2600 extending between any two adjacent post assemblies 2100 is preferably coupled to the mid-span bar 3200, but in some implementations, only a portion of the cable infills 2600 may be connected to the mid-span bar 3200. The mid-span bar 3200 is also spaced and isolated from the upper infill member 2800. Thus, the mid-span bar 3200 is free to float, only supported by the cable infills 2600.
While not illustrated in the exemplified embodiment, in some embodiments the railing system 2000 may comprise pass-through posts in addition to the mid-span bars 3200. The mid-span bars 3200 and the pass-through posts may be positioned in an alternating manner such that each mid-span bar 3200 may be positioned between two pass-through posts and each pass-through post may be positioned between two mid-span bars 3200. In some embodiments, there may be a six foot maximum span between any two posts with an eighteen foot maximum cable run between adjacent post assemblies 2100. The pass-through posts may support the cables between the post assemblies 2100. The pass-through posts may include a base plate that is configured to be coupled directly to the support structure (i.e., deck surface, or the like) 2020 and a rail attachment bracket.
When a force is applied to any one of the cable infills 2600 or the mid-span bar 3200, the mid-span bar 3200 transfers force to all of the cable infills 2600 coupled thereto. Thus, where all cable infills 2600 are coupled to the mid-span bar 3200, force is transferred to all other cable infills 2600 via the mid-span bar 3200. This beneficially prevents excessive deflection of the cable infills 2600, increasing stiffness of the cable infills 2600 via the addition of the mid-span bar 3200. Furthermore, installation complexity is minimized while achieving this increased stiffness and reduced deflection. No additional fastening to the support structure 2020 is required. The mid-span bar 3200 has a plurality of fittings 3210 which couple the cable infills 2600 to a support member 3250. Optionally, the support member 3250 may be a rod or other structural element which is configured to receive the fittings 3210. The support member 3250 may be cylindrical or it may have a rectangular or polygonal cross-section, and may be any length or dimension required to receive the fittings 3210 and provide the required strength.
Turning to
The fitting 3210 further comprises a key feature 3217, the key feature 3217 formed on the base 3214 and extending into the first passageway 3211. The key feature 3217 engages one of the alignment features 3253 when the support member 3250 is located within the first passageway 3211. Thus, the key feature 3217 engages one of the alignment features 3253 to prevent relative movement between the support member 3250 and the fitting 3210. Specifically, the key feature 3217 and alignment feature 3253 may prevent rotation of the fitting 3210 with respect to the support member 3250. In addition, the key feature 3217 and alignment feature 3253 may prevent axial movement of the fitting 3210 with respect to the support member 3250 along the longitudinal axis F-F. Optionally, the key feature 3217 and alignment feature 3253 may prevent both rotation and axial movement, only rotation, or only axial movement.
The key feature 3217 may take the shape of a rectangular or square protuberance as illustrated, or the key feature 3217 may be cylindrical, convex, concave, or any other shape. In other implementations, the key feature 3217 and the alignment feature 3253 may be reversed, with the key feature located on the support member 3250 and the alignment feature located on the fitting 3210. Furthermore, the geometry of both elements may be altered to achieve any desired combination of rotational and axial constraint between the fitting 3210 and the support member 3250.
As illustrated, the key feature 3217 has a generally rectangular cross-section extending perpendicular to the first passageway 3211. The key feature 3217 may incorporate fillets or chamfers at the corners 3218 to facilitate mating of the fitting 3210 with the support member 3250. While opposing sides 3219 of the key feature 3217 may be parallel, they may also have a taper or other angle if so desired. Similarly, a distal surface 3222 of the key feature 3217 may be planar or may have a convex or concave shape as desired.
The fitting 3210 further incorporates a second passageway 3212 extending along a second passageway axis H-H. The first and second passageway axes G-G, H-H are non-parallel. In the exemplary embodiment, the first and second passageway axes G-G, H-H are perpendicular, but they need not be perpendicular in all implementations. The second passageway 3212 extends through the first and second arms 3220, 3230. A first portion of the second passageway 3212 is defined by a first slot 3223 formed in the first arm 3220 and a second portion of the second passageway 3212 defined by a second slot 3233 formed in the second arm 3230.
The first slot 3223 and the second slot 3233 each extend from an open side 3224, 3234 to a closed end 3225, 3235. The open side 3224 of the first slot 3223 extends in a first direction perpendicular to the second passageway axis H-H, while the open side 3234 of the second slot 3233 extends in a second direction perpendicular to the second passageway axis H-H. The second direction is opposite the first direction. Thus, the open sides 3224, 3234 are located on opposite sides of the first and second arms 3220, 3230. The closed ends 3225, 3235 have a semi-circular cross-section.
Optionally, the slots 3223, 3233 may have two parallel walls that extend tangentially from the closed ends 3225, 3235. However, in other implementations such as the one illustrated, a first wall 3226, 3236 extends tangentially from the closed ends 3225, 3235 while a second wall 3227, 3237 does not extend tangentially. The second walls 3227, 3237 and the closed ends 3225, 3235 come to a point 3228, 3238. The slots 3223, 3233 have a minimum width Wmin measured across the slots 3223, 3233 at the points 3228, 3238. The minimum width Wmin is selected, in combination with the dimensions of the cable 2610 of the cable infills 2600, to retain the cable 2610 within the slots 3223, 3233. In particular, the minimum width Wmin is selected to retain the cable 2610 within the second passageway 3212.
Turning to
As can be seen the cable infills 2600 are installed such that no tension is applied to the cable infills 2600 beyond the weight of the cable infills 2600. The cable infills 2600 have a slack distance such that the cable infills droop slightly. The slack distance will be removed when the cable infills 2600 are tensioned in subsequent assembly steps.
As shown in
Turning to
Turning to
The mid-span bar 3600 has a support member 3650 and a plurality of fittings 3610. The fittings 3610 each engage one of the cables 2610 of the cable infills 2600 as discussed above. The cable infills 2600 are not substantially horizontal, but instead are arranged at an angle to a horizontal plane due to the change in height between adjacent post assemblies 2100. The fittings 3610 are configured such that the mid-span bar 3500 and the post assemblies 2100 are arranged to be substantially vertical while the cable infills 2600 are neither horizontal nor vertical.
As illustrated in
The first passageway 3611 extends along a first passageway axis G-G while the second passageway 3612 extends along a second passageway axis H-H. The second passageway 3612 is formed in two parts in the same manner as discussed above with respect to the fitting 3210. The first passageway axis G-G and the longitudinal axis F-F of the support member 3650 are substantially coincident and parallel. Thus, the first passageway axis G-G is oriented substantially vertically. Although the support member 3650 of the mid-span bar 3600 may not be oriented vertical, most end users prefer a vertical orientation absent some overriding justification.
The second passageway axis H-H extends at an angle to the first passageway axis G-G and the longitudinal axis F-F of the support member 3650. The second passageway axis H-H may be perpendicular to the first passageway axis G-G, but is preferably neither parallel nor perpendicular to the first passageway axis G-G to permit securing the cable infills 2600 while also maintaining the longitudinal axis F-F of the support member 3650 in a vertical orientation. In a first installation, the second passageway axis H-H may be at a first angle with respect to the first passageway axis G-G, while in a second installation, the second passageway axis H-H may be at a second angle. Thus, it is possible to reconfigure the fittings 3610 such that the passageway axis H-H may be at a plurality of different angles depending on the requirements of any specific support structure 2020.
Due to potential variations in height between portions of the support structure 2020, multiple different angles for the second passageway axis H-H may be utilized for different portions of the railing system 3500. Otherwise stated, flights of stairs may be at different heights or slopes. Thus, the slope of the cable infills 2600 may be different for different sets of stairs, portions of stairs, or other parameters. The railing system 3500 permits the angle of the second passageway axis H-H to be altered to fit the requirements of the support structure 2020.
The fitting 3610 is constructed of a first portion 3710 and a second portion 3750. The first portion 3710 and second portion 3750 are separate components which are joined to form the fitting 3610. As will be discussed in greater detail below, the first portion 3710 and the second portion 3750 may be joined at multiple different relative orientations to achieve the required angle between the first and second passageway axes G-G, H-H. Several discrete angles may be possible, or it is contemplated that infinite adjustment of the angle may be achieved via any known method. A fastener 3702 is used to secure the first portion 3710 to the second portion 3750 at the desired angle.
Turning to
The first and second fingers 3620, 3630 form a primary slot 3615 extending from an open end 3616 at distal ends 3621, 3631 of the first and second fingers 3620, 3630 to a closed end 3617 at the front surface 3712 of the first mating portion 3711. The second passageway 3612 extends along the second passageway axis H-H. The second passageway 3612 is formed in two portions, with a first portion formed by the first finger 3620 and a second portion formed by the second finger 3630. The second passageway 3612 is configured to receive a cable 2610 of one of the cable infills 2600 discussed above.
The first portion of the second passageway 3612 is defined by a first slot 3623 formed in the first arm 3620 and the second portion of the second passageway 3612 defined by a second slot 3633 formed in the second arm 3630. The first slot 3623 and the second slot 3633 each extend from an open side 3624, 3634 to a closed end 3625, 3635. The open side 3624 of the first slot 3623 extends in a first direction perpendicular to the second passageway axis H-H, while the open side 3634 of the second slot 3633 extends in a second direction perpendicular to the second passageway axis H-H. The second direction is opposite the first direction. Thus, the open sides 3624, 3634 are located on opposite sides of the first and second arms 3620, 3630. The closed ends 3625, 3635 have a semi-circular cross-section.
Optionally, the first and second slots 3623, 3633 may have two parallel walls that extend tangentially from the closed ends 3625, 3635. However, in other implementations such as the one illustrated, a first wall 3626, 3636 extends tangentially from the closed ends 3625, 3635 while a second wall 3627, 3637 does not extend tangentially. The second walls 3627, 3637 and the closed ends 3625, 3635 come to a point similar to that discussed above. The slots 3623, 3633 have a minimum width measured across the slots 3623, 3633 at the points. The minimum width is selected, in combination with the dimensions of the cable 2610 of the cable infills 2600, to retain the cable 2610 within the slots 3623, 3633. In particular, the minimum width is selected to retain the cable 2610 within the second passageway 3612.
As shown in
A fastener passageway 3753 extends through the rear surface 3754 to the first passageway 3611. The fastener 3702 may be inserted through the fastener passageway 3713 of the first portion 3710 and then through the fastener passageway 3753 of the second portion 3750 to fix and couple the first portion 3710 to the second portion 3750. The engagement of the protuberances 3715, 3755 causes the first and second portions 3710, 3750 to be rotationally fixed such that no further rotation is possible once the fastener 3702 is secured within the fastener passageways 3713, 3753. Preferably, the fastener passageway 3753 of the second portion is threaded to mate with corresponding threads of the fastener 3702, but other means of fastening may be used such as a press-fit or other known methods. In other configurations, the fastener passageway 3713 of the first portion 3710 may comprise threads. The second portion 3750 is configured such that the fastener 3702 extends into the first passageway 3611 as will be discussed in greater detail below.
Turning to
In
The installation of the cable 2610 into the second passageway 3612 prevents further adjustment or removal of the fastener 3702. The fastener 3702 compresses the first and second portions 3710, 3750 while protruding into the first passageway 3611. While the fastener 3702 need not engage a floor of the alignment feature 3653, the fastener 3702 prevents rotation and axial movement of the support member 3650 along the longitudinal axis F-F with respect to the fitting 3610. Thus, the fastener 3702 may serve the same function as the key feature discussed above. In other configurations, the fastener 3702 may constrain only rotation or axial movement of the support member 3650.
While the foregoing description and drawings represent exemplary embodiments of the present disclosure, it will be understood that various additions, modifications and substitutions may be made therein without departing from the spirit and scope and range of equivalents of the accompanying claims. In particular, it will be clear to those skilled in the art that the present invention may be embodied in other forms, structures, arrangements, proportions, sizes, and with other elements, materials, and components, without departing from the spirit or essential characteristics thereof. In addition, numerous variations in the methods/processes described herein may be made within the scope of the present disclosure. One skilled in the art will further appreciate that the embodiments may be used with many modifications of structure, arrangement, proportions, sizes, materials, and components and otherwise, used in the practice of the disclosure, which are particularly adapted to specific environments and operative requirements without departing from the principles described herein. The presently disclosed embodiments are therefore to be considered in all respects as illustrative and not restrictive. The appended claims should be construed broadly, to include other variants and embodiments of the disclosure, which may be made by those skilled in the art without departing from the scope and range of equivalents.
The present application claims the benefit of priority to U.S. Provisional Patent Application Ser. No. 63/514,645, filed Jul. 20, 2023, and U.S. Provisional Patent Application Ser. No. 63/495,399, filed Apr. 11, 2023, the entireties of which are incorporated herein by reference.
Number | Date | Country | |
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63495399 | Apr 2023 | US | |
63514645 | Jul 2023 | US |