Patent Application
20090110458
This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2007-280028 filed on Oct. 29, 2007.
The present invention relates to a post-processing apparatus and an image forming apparatus.
According to an aspect of the invention, there is provided a post-processing apparatus in which a sheet to be post-processed is substantially vertically dropped in a sequence from a first stage to a second stage, and from the second stage to a third stage, the sheet is temporarily stored in the first stage, a bundle of sheets is post-processed in the second stage, and the sheets are stacked in the third stage, wherein an opening/closing first supporting member which, at a closed position, substantially horizontally supports a sheet, and which, at an opened position, is disengaged from the support of the sheet is disposed in the first stage, an opening/closing second supporting member which, at a closed opened position, substantially horizontally supports a sheet, and which, at an opened position, is disengaged from the support of the sheet, and a post-processing unit which post-processes a bundle of sheets supported by the second supporting member are disposed in the second stage, a sheet stacking member on which the bundle of sheets that has been subjected to the post-processing is stacked is disposed in the third stage, and the apparatus comprises an integral sheet aligning member which butts against an end portion of the sheet supported by the first supporting member, and end portions of the sheets supported by the second supporting member, and a sheet aligning member moving unit which moves the sheet aligning member.
Exemplary embodiment(s) of the present invention will be described in detail based on the following figures, wherein:
Hereinafter, specific exemplary embodiments of the invention will be described in detail with reference to the drawings.
In the image forming apparatus main unit 30, a sheet conveying path for conveying sheets fed from the sheet supplying devices 34, 35. The sheet conveying path is formed by conveying path members which are not shown. Plural conveying rolls (roll pairs) 36 to 51 are disposed at predetermined intervals on the sheet conveying path.
On the sheet conveying path, between the conveying rolls 40, 41, an image transferring device 52 and an image fixing device 53 are disposed as functioning portions for forming an image on a sheet. The image transferring device 52 transfers an image (toner image) onto a sheet which is conveyed along the sheet conveying path. The image transferring device 52 has a photosensitive drum 52A and transferring roll 52B which are opposed to each other across the sheet conveying path. Although not illustrated, the image transferring device 52 has: a charging device which charges the photosensitive drum 52A; an image writing device which, by means of a laser beam, exposes and scans the surface of the photosensitive drum 52A that is charged to a predetermined potential by the charging device, thereby writing an electrostatic latent image; and a developing device which develops the electrostatic latent image written by the image writing device, by using, for example, a two-component developer consisting of a toner and a carrier.
The photosensitive drum 52A and the transferring roll 52B are placed in a state where they are contacted with each other at a predetermined pressure. When an image is to be formed on a sheet, the photosensitive drum 52A is rotated at a constant speed in a counterclockwise direction in the figure. While rotating by being driven by the photosensitive drum 52A, the transferring roll 52B cooperates with the photosensitive drum 52A to nip the sheet therebetween, and applies charges which are opposite in polarity to the toner, to the sheet, whereby a toner image on he photosensitive drum 52A is transferred onto the sheet.
The image fixing device 53 fixes the image (toner image) to the sheet which is conveyed along the sheet conveying path. The image fixing device 53 comprises: a heating roll 53A which is heated to a predetermined temperature (fixing temperature) by a heater or the like; and a pressure roller 53B which is contacted with the heating roll 53A at a predetermined pressure.
The sheet conveying rolls 2, 3 receive and conveys a sheet 13 on which an image has been formed, and which is discharged from the image forming apparatus main unit by, for example, the center registration method. In the center registration method, sheets of various sizes are conveyed while setting the center position in the sheet width direction as a common reference position, irrespective of the sizes of the sheets. In the side registration method, by contrast, sheets of various sizes are conveyed while setting one end portion (side end) in the sheet width direction as a common reference position. The sheet conveying method may be either of the center registration method and the side registration method. The exemplary embodiment will be described while assuming that the center registration method is employed. In each of the sheet conveying rolls 2, 3, the sheet 13 is nipped between a roll pair in which one roll is used a driving roll and the other roll is used as a driven roll, and then the sheet conveying roll rotates to give a conveying force to the sheet 13. The sheet conveying rolls 2 are placed on the upstream side of the sheet conveying roll 3 in the sheet conveying direction.
The gate 4 switches over the conveying direction in which the sheet is conveyed by the sheet conveying rolls 2, 3. Specifically, the gate 4 switches over the conveying direction of the sheet 13 which is fed by the sheet conveying roll 3. The gate 4 switches the sheet conveying direction to an obliquely downward direction (the direction of the arrow B in
Although only one gate 4 is shown in
In this way, the sheet 13 which is guided by the gate 4 to the pair of buffer arms 5 is sent to a lower portion of the post-processing apparatus 1 in the form that the sheet is vertically dropped in a sequence from a first stage to a second stage, and from the second stage to a third stage. In the vertical direction, the first stage is the uppermost stage. The sheet 13 is temporarily stored in the first stage, a bundle of sheets 13 is post-processed in the second stage, and the sheets 13 are stacked in the third stage.
Between the first and second stages, a space which is sufficient for supporting the sheets 13 in the stages in a completely separated manner is ensured. Also between the second and third stages, a space which is sufficient for supporting the sheets 13 in the stages in a completely separated manner is ensured. The sheet 13 which is supported in the second stage is positioned immediately below that which is supported in the first stage, and the sheet 13 which is supported in the third stage is positioned immediately below that which is supported in the second stage.
In the post-processing apparatus 1 having the three-stage structure, the pair of buffer arms 5 and the lead stopper 8 are disposed in the first stage, the pair of compile arms 6, the lead stopper 9, and the stapler 11 are disposed in the second stage, and the stack tray 12 is disposed in the third stage.
The pair of buffer arms 5 are disposed as a first supporting member in the first stage in the vertical direction. The pair of buffer arms 5 are opened and closed between a closed position where the gap of the arms is narrower than the width of the sheet 13, and an opened position where the gap of the arms is wider than the width of the sheet 13. The pair of buffer arms 5 are horizontally placed. When the pair of buffer arms 5 are moved to the closed position, therefore, the sheet 13 is horizontally supported in the form that the sheet is placed on the pair of buffer arms 5. At the closed position, consequently, the pair of buffer arms 5 horizontally support the sheet 13, and, at the opened position, are disengaged from the support of the sheet 13.
The lead stopper 8 restricts the lead end position of the sheet 13 supported by the pair of buffer arms 5. Here, the lead and position of a sheet means an end of the sheet which is placed while being directed toward the downstream side in the sheet conveying direction, and the rear end of a sheet means an end of the sheet which is placed while being directed toward the upstream side in the sheet conveying direction. A side end of a sheet means an end of the sheet which is placed while being directed in a direction which is parallel to the sheet conveying surface and perpendicular to the sheet conveying direction.
The pair of compile arms 6 are disposed as a second supporting member in the second stage in the vertical direction. In a similar manner as the pair of buffer arms 5, the pair of compile arms 6 are opened and closed between a closed position where the gap of the arms is narrower than the width of the sheet 13, and an opened position where the gap of the arms is wider than the width of the sheet 13. The pair of compile arms 6 are horizontally placed. At the closed position, consequently, also the pair of compile arms 6 horizontally support the sheet 13, and, at the opened position, are disengaged from the support of the sheet 13.
The lead stopper 9 restricts the lead end position of the sheet 13 supported by the pair of compile arms 6.
The stapler 11 is disposed as a post-processing unit in the second stage in the vertical direction. The stapler 11 performs a stapling process in which staples are driven into a bundle of sheets 13 supported by the pair of compile arms 6, thereby binding the bundle of the sheets 13. The stapler 11 is reciprocally moved in directions in which the stapler approaches and separates from the sheets 13 supported by the pair of compile arms 6. When the sheet 13 dropped from the pair of buffer arms 5 is to be received by the pair of compile arms 6, the stapler 11 is moved (retracted) in the direction in which the stapler separates from the sheet 13 so that the dropped sheet 13 is not contacted with the stapler 11, and, when the sheets 13 supported by the pair of compile arms 6 are to be stapled, the stapler 11 is moved (advanced) in the direction in which the stapler approaches the sheets 13 so that a bundle of the sheets 13 to be stapled is clamped by the stapler 11. As a post-processing unit, a unit which performs a boring process of forming bind holes in the bundle of the sheets 13, or that which performs another post process may be employed.
The stack tray 12 is disposed as a sheet stacking member in the third stage in the vertical direction. The stack tray 12 is used for stacking the bundle of the sheets 13 which have undergone the stapling process. The stack tray 12 is raised or lowered in accordance with driving of a lifting mechanism which is not shown. The level position of the stack tray 12 is controlled so that the position in the vertical direction where the tray receives sheets from the pair of compile arms 6 (hereinafter, the position is often referred to as “sheet receiving position”) is unchanged even when the stack amount (stack height) of sheets is increased. For example, the position is controlled so that, in a state where no sheets are stacked on the stack tray 12, the stack tray 12 waits at an initial position, and, in a state where sheets are stacked on the stack tray 12, the stack tray 12 is gradually lowered from the initial position in accordance with increase of the stack amount of sheets.
The pair of side tampers 7 are disposed as a sheet-side-end aligning member which aligns the side ends of sheets. The pair of side tampers 7 are opened and closed in the same directions as the above-described pairs of buffer arms 5 and compile arms 6. The pair of side tampers 7 are opened and closed between an opened position where the gap of the tampers is wider than the width of the sheet 13, and a closed position where the gap of the tampers is narrower than the width of the sheet 13. The side tampers have a function of aligning one sheet of one bundle with a predetermined position, and also a function of, with respect to the second and subsequent sheets which are continuously conveyed, repeating the operation of aligning a sheet with the predetermined position, whereby the side ends of all sheets constituting the bundle are aligned and collated with the same position. The side tampers have a further function of simultaneously aligning sheets on the first supporting member and the second supporting member. In this case, the side tampers have a function of simultaneously aligning sheets on the first and second supporting members even in the case where the number of the sheets on the first supporting member is different from that of the sheets on the second supporting member.
Each of the side tampers 7 has a plate-like shape which is vertically elongated. Each of the side tampers 7 integrally has: a portion (hereinafter, referred to as “first side-end butting portion”) 71 which butts against side ends of the sheet 13 supported by the pair of buffer arms 5 in the first stage in the vertical direction; a portion (hereinafter, referred to as “second side-end butting portion”) 72 which butts against side ends of the sheets 13 supported by the pair of compile arms 6 in the second stage in the vertical direction; and a portion (hereinafter, referred to as “third side-end butting portion”) 73 which butts against side ends of the sheets 13 stacked on the stack tray 12 in the third stage in the vertical direction.
The first side-end butting portion 71 is placed at the same level position as the sheet 13 supported by the pair of buffer arms 5. The second side-end butting portion 72 is placed at the same level position as the sheets 13 supported by the pair of compile arms 6. The third side-end butting portion 73 is placed at the same level position as the sheet 13 which is one of the sheets 13 stacked on the stack tray 12, and which is stacked at the sheet receiving position. The side tamper 7 may be configured so that the length of the tamper is reduced and the first and second side-end butting portions 71, 72 are integrated with each other except the third side-end butting portion 73.
The tail tamper 10 is disposed as a sheet-rear-end aligning member which aligns rear ends of sheets. The tail tamper 10 is reciprocally moved in the sheet length directions (directions in which the tail tamper approaches and separates from the rear end of the sheet 13) which extend along the sheet conveying direction. The tail tamper 10 has a plate-like shape which is vertically elongated. The tail tamper 10 integrally has: a portion (hereinafter, referred to as “first rear-end butting portion”) 101 which butts against the rear end of the sheet 13 supported by the pair of buffer arms 5 in the first stage in the vertical direction; a portion (hereinafter, referred to as “second rear-end butting portion”) 102 which butts against the rear ends of the sheets 13 supported by the pair of compile arms 6 in the second stage in the vertical direction; and a portion (hereinafter, referred to as “third rear-end butting portion”) 103 which butts against the rear ends of the sheets 13 stacked on the stack tray 12 in the third stage in the vertical direction.
The first rear-end butting portion 101 is placed at the same level position as the sheet 13 supported by the pair of buffer arms 5. The second rear-end butting portion 102 is placed at the same level position as the sheets 13 supported by the pair of compile arms 6. The third rear-end butting portion 103 is placed at the same level position as the sheet 13 which is one of the sheets 13 stacked on the stack tray 12, and which is stacked at the sheet receiving position. The tale tamper 10 may be configured so that the length of the tamper is reduced and the first and second rear-end butting portions 101, 102 are integrated with each other except the third rear-end butting portion 103.
Then, the operation of the thus configured post-processing apparatus 1 will be described with reference to
Among sheets which are conveyed by the sheet conveying rolls 2, 3, first, the sheet 13 having a certain size is guided obliquely downwardly by the gate 4. In advance of feeding of the sheet 13, as shown in
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In a post-processing apparatus 1 comprising a tale tamper 10 in which the third rear-end butting portion 103 is integrated in addition to the first and second rear-end butting portions 101, 102, in the case where sheets which are different in size from bundle to bundle are handled (the size mix stack is executed), or in the case where sheets are to be stacked while rear-end positions of the sheets are shifted from bundle to bundle (the offset stack is executed), it is preferable to inhibit the sheet aligning operation (the reciprocal moving operation) by the tail tamper 10 while the tail tamper 10 is retracted in the direction in which the tail tamper separates from the rear end of the sheet 13.
Alternatively, the tail tamper 10 may be configured in the following manner in order to cope with the offset stack of sheet bundles of the same size. As shown in
Alternatively, the tail tamper 10 may have a split structure shown in, for example,
The first tale tamper 111 has two tamper arms 111A, 111B, and the second tale tamper 112 has three tamper arms 112A, 112B, 112C. The tamper arms are placed in the following manner in the direction (sheet width direction) perpendicular to the sheet conveying direction. In the two tamper arms 111A, 111B, specifically, one tamper arm 111A is placed between the tamper arms 112A, 112B, and the other tamper arm 111B is placed between the tamper arms 112B, 112C.
Each of the tamper arms 111A, 111B of the first tale tamper 111 integrally has: a portion (hereinafter, referred to as “first rear-end butting portion”) 111-1 which butts against the rear end of the sheet 13 supported by the pair of buffer arms 5 in the first stage in the vertical direction; and a portion (hereinafter, referred to as “second rear-end butting portion”) 111-2 which butts against the rear ends of the sheets 13 supported by the pair of compile arms 6 in the second stage in the vertical direction.
Each of the tamper arms 112A, 112B, 112C of the second tale tamper 112 integrally has: a portion (hereinafter, referred to as “first rear-end butting portion”) 112-1 which butts against the rear end of the sheet 13 supported by the pair of buffer arms 5 in the first stage in the vertical direction; a portion (hereinafter, referred to as “second rear-end butting portion”) 112-2 which butts against the rear ends of the sheets 13 supported by the pair of compile arms 6 in the second stage in the vertical direction; and a portion (hereinafter, referred to as “third rear-end butting portion”) 112-3 which butts against the rear ends of the sheets 13 stacked on the stack tray 12 in the third stage in the vertical direction.
In the post-processing apparatus 1 comprising the tail tamper 10 having the split structure, in the case where the first tale tamper is reciprocally moved in state where the sheets 13 are placed respectively on the pair of buffer arms 5 which constitute as the first stage, the pair of compile arms 6 which constitute as the second stage, and the stack tray 12 which constitutes as the third stage, the first rear-end butting portions 111-1 of the tamper arms 111A, 111B butt against the rear end of the sheet 13 supported by the pair of buffer arms 5, and the second rear-end butting portions 111-2 of the tamper arms 111A, 111B butt against the rear ends of the sheets 13 supported by the pair of compile arms 6. Therefore, the rear-end positions of the sheets 13 are simultaneously aligned in the first and second stages.
In the case where the second tale tamper 112 is reciprocally moved in place of the first tale tamper 111, by contrast, the first rear-end butting portions 112-1 of the tamper arms 112A, 112B, 112C butt against the rear end of the sheet 13 supported by the pair of buffer arms 5, the second rear-end butting portions 112-2 of the tamper arms 112A, 112B, 112C butt against the rear ends of the sheets 13 supported by the pair of compile arms 6, and the third rear-end butting portions 112-3 of the tamper arms 112A, 112B, 112C butt against the rear ends of the sheets 13 stacked on the stack tray 12. Therefore, the rear-end positions of the sheets 13 are simultaneously aligned in the first, second, and third stages.
In the thus configured post-processing apparatus 1, in the case where sheets which are different in size from bundle to bundle are handled (the size mix stack is executed), or in the case where sheets are to be stacked while rear-end positions of the sheets are shifted from bundle to bundle (the case where the sheet widths in the side-tamping direction are equal to one another, such as the case where the offset stack is executed, or that where A4 LEF is stacked on A3 SEF), the sheets are aligned by operating (reciprocally moving) the first tale tamper 111 while the second tale tamper 112 is retracted in the direction in which the tail tamper separates from the rear ends of the sheets 13. In the case where sheets which have the same size from bundle to bundle are to be stacked while rear-end positions of the sheets are aligned (the case where usual stacking is to be executed), the sheets are aligned by operating (reciprocally moving) the second tale tamper 112 while the first tale tamper 111 is retracted in the direction in which the tail tamper separates from the rear ends of the sheets 13. The operation of the first tale tamper 111, and that of the second tale tamper 112 may be switched over by a controlling unit which is not shown, depending on the process conditions (the offset stack is to be executed or not, and the side mix stack is to be executed or not) at the operation.
The post-processing apparatus of the invention may be combined with an image forming apparatus main unit (not shown) comprising a printer engine for forming an image on a sheet, and the like, to constitute a part of an image forming apparatus such as a digital copier or a digital multifunction machine. Therefore, the invention may be realized as an image forming apparatus including the post-processing apparatus 1 having the above-described configuration.
The foregoing description of the embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention defined by the following claims and their equivalents.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2007-280028 | Oct 2007 | JP | national |
