Patent Application
20140319195
This application claims priority to Japanese Patent Application No. 2013-091050 filed on Apr. 24, 2013, the content of which is incorporated herein by reference.
1. Field of the Invention
The present invention relates to a post-processing apparatus and an image forming system, and more particularly to a post-processing apparatus configured to collect printed sheets ejected from an image forming apparatus and to handle the printed sheets, and an image forming system comprising the post-processing apparatus.
2. Description of Related Art
As a post-processing apparatus for collecting and handling printed sheets ejected from an image forming apparatus, for example, a sheet post-processing apparatus disclosed by Japanese Patent Laid-Open Publication No. 2005-314029 is known. Such a conventional sheet post-processing apparatus is described with reference to
As shown by
As shown by
The intermediate stacker 700 of the structure above temporarily stores therein the sheets P to be handled, for example, to be folded and/or stapled. Specifically, each sheet P introduced into the sheet post-processing apparatus 500B through an entrance 510 passes through entrance rollers 511, feed rollers 517 and a sheet path r502 and enters an area between the guide plates 562A and 562B. Then, the sheet P slides down along the guide plates 562A and 562B and is stopped by the sheet stopper 563. In this way, sheets P are collected and stored in the intermediate stacker 700.
At this stage, if the sheet P slides down too fast, the stopper 563 may be pushed down by the impact of a collision of the sheet P with the stopper 563. In order to avoid this trouble, in the intermediate stacker 700, the friction member 565 is located immediately above the sheet stopper 563. The sheet P sliding down along the guide plates 562A and 562B comes into contact with the friction member 565 before hitting against the sheet stopper 563. Thereby, the sliding sheet P slows down, and a fall of the stopper 563 due to the collision of the sheet P can be avoided.
In the method of slowing down the sliding sheet P by use of the friction member 565, however, the degree of slowing-down changes depending on the coefficient of friction of the surface of the friction member 565, the size and the grammage of the sheet P, etc. Therefore, the intermediate stacker 700 has a problem that there may be cases in which the sheet P does not reach the stopper 563 when the grammage of the sheet P is small or when the coefficient of friction of the friction member 565 is high.
The present invention provides a post-processing apparatus and an image forming system capable of preventing a stopper provided in a printed sheet stacker from falling without using any members for slowing down a printed sheet ejected from an image forming apparatus.
A first aspect of the present invention provides a post-processing apparatus configured to collect printed sheets ejected from an image forming apparatus and to handle the printed sheets, and the post-processing apparatus comprises: a stacker configured to collect and stack a plurality of printed sheets with one end of each of the printed sheets placed down; a movable stopper configured to stop each of the printed sheets sliding down in the stacker at a specified position; a motor configured to move the stopper along the stacker and stops the stopper; and a control unit configured to control the motor. The control unit increases a current supplied to the motor in preparation for a collision between each of the printed sheets and the stopper.
A second aspect of the present invention provides an image forming system comprising: an image forming apparatus configured to form images on a plurality of printed sheets sequentially; a post-processing apparatus configured to collect printed sheets ejected from an image forming apparatus and to handle the printed sheets; and a control unit configured to control the motor. The post-processing apparatus comprises: a stacker configured to collect and stack a plurality of printed sheets with one end of each of the printed sheets placed down; a movable stopper configured to stop each of the printed sheets sliding down in the stacker at a specified position; and a motor configured to move the stopper along the stacker and stops the stopper. The control unit increases a current supplied to the motor in preparation for a collision between each of the printed sheets and the stopper.
An image forming system 1 and a post-processing apparatus 3 according to an embodiment of the present invention will be hereinafter described with reference to the drawings.
As shown by
The post-processing apparatus 3 comprises a main tray 21, a brochure tray 24, a flat stapling unit 13, a center stapling/folding unit 15, and a control unit 4 for controlling all of the sections of the post-processing apparatus 3. The post-processing apparatus 3 is to handle printed sheets P ejected from the image forming apparatus 2 and ejects the handled sheets P to the main tray 21 or the brochure tray 24. More specifically, the post-processing apparatus 3 receives printed sheets P from the image forming apparatus 2 at a pair of receiving rollers 11, and the post-processing apparatus 3 is operable in a mode in which the sheets P are fed to the flat stapling unit 13 and in a mode in which the sheet path is switched to feed the sheets P downward to the center stapling/folding unit 15. The sheets P fed to the flat stapling unit 13 are ejected to the main tray 21 one by one or are stapled by a stapler provided in the flat stapling unit 13 and ejected to the main tray 21. The sheets P fed to the center stapling/folding unit 15 are collected in a stacker 23. Thereafter, the sheets P are stapled by a stapler 31, and the stapled set of sheets P is folded in two by a pair of folding rollers 35. The stapled and folded set of sheets P is ejected to the tray 24. When the sheets P are to be only folded, the sheets P are folded in two and ejected to the tray 24 without undergoing a stapling process by the stapler 31.
As shown in
The sheet P introduced into a route R1 is fed through the entrance rollers 22 and stored in the stacker 23 set almost vertically. At this moment, the lower edge of the sheet P hits against the stopper 50 in the stacker 23 to be placed in a specified position in the stacker 23. Next, the sheet P is positioned in the widthwise direction by the saddle aligning plate 32. Thereafter, further sheets P are successively fed into the stacker 23 one by one, and the sheets P are stored in the stacker 23 while being positioned by the stopper 50 such that the centers thereof are located at a staple position A. Then, the stored sheets P are center-stapled by the stapler 31. When the sheets P are to be only folded, the stapling process is omitted.
The center-stapled set of sheets P is moved down in the stacker 23 and is positioned by the stopper 50 such that the center of the set of sheets P in the sheet-feeding direction is located at a folding position B. The folding knife 36 and the folding rollers 35 cooperate to fold the set of sheets P in two, and thereby, the set of sheets P is made into a brochure. Specifically, with movements of the folding knife 36 in directions shown by arrow C, the set of sheets P is folded at the center and is inserted into the nip portion between the folding rollers 35, and with rotation of the folding rollers 35, the set of sheets P is nipped between the folding rollers 35. The folded set of sheets P passes through the nip portion between the folding rollers 35 and is ejected onto the tray 24 via an ejection port 60 of the post-processing apparatus 3.
The stopper 50 and the motor 52 are connected to each other by the drive force transmission 54 as shown by
In response to a center stapling/folding command, first, an electric current is supplied to the motor 52. Thereby, the stopper 50 is moved and stopped at a specified position. At this moment, as shown in
Next, the lower edge of a sheet P introduced into the center stapling/folding unit 15 collides with the stopper 50. As shown in
The magnitude of the force Fi corresponds to the impact of the collision between the sheet P and the stopper 50. Therefore, the force Fi is calculated as follows.
Fi=Mp×dv/dt=Sp×Xp×V1/ti (1)
In the expression (1), Mp denotes the weight of the sheet P, V1 denotes the speed of the sheet P at the time of the collision, ti denotes the time of the collision, Sp denotes the area of the sheet (sheet size), and Xp denotes the grammage of the sheet P. The speed V1 of the sheet P at the time of the collision can be calculated as follows.
V12−V22=2g×(L1+L2−Lp)
V1=√{square root over ( )}(V22+2g×(L1+L2−Lp)) (2)
In the expression (2), V2 denotes the speed of the sheet P while passing through the entrance sensor 38 (sheet feeding speed), L2 denotes the distance between the pair of entrance rollers 22 and the entrance sensor 38, L1 denotes the distance between the entrance sensor 38 and the upper surface of the stopper 50, and Lp denotes the length (size in the sheet feeding direction) of the sheet P. Here, g denotes the acceleration of gravity. The stop position of the stopper 50 is variable in accordance with the sheet size, and therefore, the value of the distance L1 between the entrance sensor 38 and the upper surface of the stopper 50 changes in accordance with the sheet size.
As shown in
F1=Mp×g (3)
After the sheet P is stored in the stacker 23, when another sheet P enters the stacker 23, as shown in
When the ejection sensor 42 detects ejection of the sheets P from the stacker 23, as shown in
As described above, the force applied from the motor 52 to the stopper 50 is changed in accordance with the sheet stacking state, etc. The changes are realized by increasing and decreasing the electric current supplied to the motor 52, which is controlled by the control unit 4. The operation of the control unit 4 to control the electric current supplied to the motor 52 is hereinafter described with reference to the drawings.
As shown by
As shown in
At step S2, the control unit 4 receives information about the speed (sheet feeding speed) V2, the sheet area (sheet size) Sp and the sheet grammage Xp.
At step S3, the control unit 4 calculates and determines a current value Ii. The current value Ii is an increment in current supplied to the motor 52 that is required when a sheet P hits against the stopper 50. Specifically, first, the control unit 4 calculates the force Fi from the information received at step S2 by using the expressions (1) and (2). The force Fi is an increment in force applied from the motor 52 to the stopper 50 when a sheet P hits against the stopper 50. Next, the control unit 4 calculates a torque Mi needed for the motor 52 to deliver the force Fi, from the force Fi and the structure of the drive force transmission 54. Then, the control unit 4 determines the current value Ii corresponding to the torque Mi, from the torque-current characteristic of the motor 52. In determining the current value Ii, it is possible to calculate the value Ii by making use of the fact that the force Fi applied to the stopper 50 is proportional to the current value Ii as shown by
At step S4, the control unit 4 calculates and determines a current value I1. The current value I1 is an increased amount of the current supplied to the motor 52 to cope with an increase of the number of sheets P stored in the stacker 23 by one, and the increase in the current by the value I1 is made the specified time after the collision of a sheet P with the stopper 50. Specifically, the control unit 4, first, calculates the force F1, which corresponds to the weight of one sheet P, from the information received at step S2 by using the expression (3). Next, the control unit 4 calculates a torque M1 needed for the motor 52 to deliver the force F1, from the force F1 and the structure of the drive force transmission 54. Then, the control unit 4 determines the current value I1 corresponding to the torque M1, from the torque-current characteristic of the motor 52. In determining the current value I1, it is possible to calculate the value I1 by making use of the proportional relationship between the force F applied to the stopper 50 and the current value I as shown by
At step S5, the control unit 4 operates to move the stopper 50 from the initial position in the stacker 23 to a stack position to permit sheets P to be stored in the stacker 23. In this moment, the control unit 4 operates to supply an electric current with a current value of I0 to the motor 52 to generate a torque to permit the motor 52 to deliver the force F0. The force F0 is a force corresponding to the weight of the stopper 50.
At step S6, the control unit 4 judges whether a sheet P comes into the center stapling/folding unit 15. Specifically, when the entrance sensor 38 detects the leading edge of a sheet P, the control unit 4 judges that the sheet P has come into the center stapling/folding unit 15. When the control unit 4 judges that a sheet P has come into the center stapling/folding unit 15, the processing goes to step S7.
At step S7, the control unit 4 starts a timer for measuring a time T1. The time T1 is a time period after the leading edge of a sheet P is detected by the entrance sensor 38 until the control unit 4 adds the current value Ii to the current supplied to the motor 52. The time T1 is a value of a time period Tk from the passing of the leading edge of the sheet P by the entrance sensor 38 to the collision of the sheet P with the stopper 50 minus a margin time T1n for absorbing a time error. Thus, the time T1 is expressed as follows.
T1=Tk−Tm (4)
Tk is calculated from the following equation.
L1+L2−Lp=V2×Tk+½gTk2
Therefore, the expression (4) can be shown as follows.
T1=√{square root over ( )}(V22+2g(L1+L2−Lp))/g−V2/g−Tm (5)
As mentioned above, V2 denotes the speed of the sheet P passing through the entrance sensor 38, and L1 denotes the distance between the entrance sensor 38 and the upper surface of the stopper 50.
At step S8, the control unit 4 judges whether the time period T1 has elapsed. When the elapse of the time period T1 is judged, the processing goes to step S9. When the elapse of the time period T1 is not judged, the processing returns to step S8. Thus, the control unit 4 waits until the time period T1 elapses.
At step S9, the control unit 4 changes the value of the current supplied to the motor 52 in accordance with the speed, the area and the grammage of the sheet P, as shown by
At step S10, the control unit 4 starts a timer for measuring a time T2. The time T2 is a time period from the change of the current value from I0 to I0+Ii until a change of the current value from I0+Ii to I0+I1.
At step S11, the control unit 4 judges whether the time period T2 has elapsed. When the elapse of the time period T2 is judged, the process goes to step S12. When the elapse of the time period T2 is not judged, the process returns to step S11. Thus, the control unit 4 waits until the time period T2 elapses.
At step S12, the control unit 4 changes the value of the current supplied to the motor 52 in accordance with the speed, the area and the grammage of the sheet P, as shown by
At step S13, the control unit 4 judges whether there is still any sheet P to come to the center stapling/folding unit 15, that is, whether the sheet P is the last sheet to be handled by the center stapling/folding unit 15. When the control unit 4 judges that there is still any sheet P to come to the center stapling/folding unit 15, the processing returns to step S6. When the control unit 4 judges that there is no other sheet P to come to the center stapling/folding unit 15, the processing goes to step S14.
At step S14, the control unit 4 judges whether the currently performed job is a center stapling and folding job or a center folding job. When it is judged that the currently performed job is a center stapling and folding job, the processing goes to step S15, and when it is judged that the currently performed job a center folding job, the processing goes to step S17.
At step S15, the control unit 4 drives the motor 52 to move the stopper 50 to a stapling position. The stapling position is a position of the stopper 50 to cause the centers of the sheets P in the sheet feeding direction to be positioned in the stapling position A.
At step S16, the control unit 4 commands the stapler 31 to staple the sheets P. After the stapling, the processing goes to step S17.
At step S17, the control unit 4 drives the motor 52 to move the stopper 50 to a folding/ejecting position. The folding/ejecting position is a position of the stopper 50 to cause the centers of the sheets P in the sheet feeding direction to be positioned in the folding position B.
At step S18, the control unit 4 commands the folding roller 35 and the folding knife 36 to start a folding operation. While undergoing the folding operation, the sheets P are ejected to the brochure tray 24.
At step S19, the control unit 4 judges whether the sheets P have been ejected from the stacker 23. Specifically, the ejection sensor 42 provided in the stacker 23 detects existence or non-existence of sheets P in the stacker 23. From the detection result, the control unit 4 judges whether the sheets P have been ejected from the stacker 23. When it is judged that the sheets P have been ejected from the stacker 23, the processing goes to step S20. When it is judged that the sheets P have not been ejected from the stacker 23, the processing returns to step S19, and the control unit 4 waits until the sheets P are ejected from the stacker 23.
At step S20, the control unit 4 changes the value of the current supplied to the motor 52 to JO. Thus, at timing based on the time when the ejection sensor 42 detects the non-existence of the sheets P in the stacker 23, the current supplied to the motor 52 is returned to the value before the collision of the first sheet P with the stopper 50.
At step S21, the control unit 4 judges whether another center stapling/folding job is to be performed. When the control unit 4 judges that another center stapling/folding job is to be performed, the processing goes to step S2. When the control unit 4 judges that no other center stapling/folding job is to be performed, the processing goes to step S22.
At step S22, the control unit 4 moves the stopper 50 to the initial position inside the stacker 23. After completion of the movement, the control unit 4 stops the supply of electric current to the motor 52. With this step, the processing is completed.
In the post-processing apparatus 3 and in the image forming system 1 of the structure above, a sheet P ejected from the image forming apparatus 2 certainly reaches the stopper 50 provided in the stacker 23 for storing sheets P while the stopper 50 is prevented from sliding down. Specifically, every time a sheet P hits against the stopper 50, the force Fi is additionally applied from the motor 52 to the stopper 50 temporarily so as to withstand the impact of the sheet P. Therefore, the stopper 50 stays firmly in a stacking position to permit the sheets P to be stacked in the stacker 23. Thus, in the post-processing apparatus 3 and in the image forming system 1, a fall of the stopper 50 possibly caused by the collision of each sheet P with the stopper 50 can be prevented. In the post-processing apparatus 3 and in the image forming apparatus 1, there are provided no members like the friction member 565 in the sheet post-processing apparatus 500B shown by
In the post-processing apparatus 3 and in the image forming system 1, further, the current supplied to the motor 52 is increased only when necessary. Therefore, in the post-processing apparatus 3 and in the image forming system 1, the power consumption can be reduced, and temperature rise of the motor 52 can be avoided.
In the post-processing apparatus 3 and in the image forming system 1, since the power consumption is small, the size of the power source unit can be reduced.
In the post-processing apparatus 3 and in the image forming system 1, the force for supporting the stopper 52 is determined depending on the speed V2 (sheet feeding speed), the area Sp and the grammage Xp of the sheet P, and therefore, the sheets P can be positioned in the stacker 23 more correctly compared with in the sheet post-processing apparatus 500B disclosed by Japanese Patent Laid-Open Publication No. 2005-314029.
Post-processing apparatuses and image forming systems according to the present invention are not limited to the embodiments above. For example, the structure of the tray for stacking and storing a plurality of sheets, and the structures and shapes of the folding roller and the folding knife may be arbitrarily designed.
In the post-processing apparatus 3 and the image forming system 1 according to an embodiment of the present invention, the control unit 4 is provided in the post-processing apparatus 3. However, the control unit 4 may be provided in the image forming apparatus 2.
Although the present invention has been described in connection with the preferred embodiments above, it is to be noted that various changes and modifications are possible for a person skilled in the art. Such changes and modifications are to be understood as being within the scope of the present invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2013-091050 | Apr 2013 | JP | national |
