This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2018-055083 filed Mar. 22, 2018, Japanese Patent Application No. 2018-055080 filed Mar. 22, 2018, Japanese Patent Application No. 2018-055081 filed Mar. 22, 2018, and Japanese Patent Application No. 2018-055082 filed Mar. 22, 2018.
The present disclosure relates to a post-processing apparatus and an image forming system.
JP-A-2015-16640 discloses that a first binding tool, a second binding tool, and the like are provided to bind a bundle of sheets, a connecting member, which is connected to one of the multiple binding tools, is provided, a switching mechanism, which switches the binding tool that connects to the connecting member, is provided, and the binding tool, which connects to the connecting member, is switched by the switching mechanism. In addition, Patent Document 1 discloses that binding processing is performed on multiple points of the bundle of sheets by drawing the binding tool connected to the connecting member by moving the connecting member in parallel with a sheet surface.
In the configuration in which the multiple binding units are provided, paths along which the binding units move sometimes overlap one another. In addition, for example, there is a configuration that moves a binding unit by operating the binding unit with a belt. Here, in some instances, there is a limitation in terms of layouts such as interference between the belt and other members, for example, when making the paths of the binding units close to one another by operating the belt.
In the configuration in which the multiple binding units are provided, the paths along which the multiple binding units move branches off, in some instances, in order to switch the binding units, for example. Further, there is a technology of providing a movable dividing member for switching the paths along which the binding units travel, at a branching-off point from which the paths branch off, but in this technology, switching control of the dividing member is required.
In a configuration in which the path along which the binding unit moves has a curved portion, it is possible to inhibit a dimension of a region through which the binding unit passes, for example, by increasing a curvature of the curved portion. However, when the curved portion has a large curvature, it is impossible to stably change a direction of the binding unit, in some instances, in comparison with a case in which the curved portion has a small curvature.
There is a technology that forms a groove for guiding a binding unit and moves the binding unit along the groove. In addition, in a case in which this technology adopts a configuration in which the groove is divided, a part of the binding unit falls into the groove when the binding unit passes the branching-off point, which makes it impossible for the binding unit to move, in some instances.
Aspects of non-limiting embodiments of the present disclosure relate to providing a post-processing apparatus and the like capable of moving respective binding units while making movement paths of the multiple binding units close to each other.
Aspects of non-limiting embodiments of the present disclosure also relate to providing a post-processing apparatus and the like capable of switching paths along which binding units travel even in a case in which no movable dividing member is provided at a branching-off point.
Aspects of non-limiting embodiments of the present disclosure further relate to providing a post-processing apparatus and the like in which an operation of changing a direction of a binding unit is assisted when the binding unit passes a curved portion.
Aspects of non-limiting embodiments of the present disclosure further relate to restricting a movement of a binding unit from being disabled when the binding unit passes a branching-off point.
Aspects of certain non-limiting embodiments of the present disclosure overcome the above disadvantages and other disadvantages not described above. However, aspects of the non-limiting embodiments are not required to overcome the disadvantages described above, and aspects of the non-limiting embodiments of the present disclosure may not overcome any of the problems described above.
According to an aspect of the present disclosure, there is provided a post-processing apparatus including: a first binding unit that binds sheets and moves while rotating a first gear; a second binding unit that binds sheets and moves while rotating a second gear; a common path that is a path along which the first binding unit and the second binding unit move; a first rack gear that is provided along the common path and meshes with the first gear; and a second rack gear that is provided along the common path at a side opposite to the first rack gear with the common path interposed between the second rack gear and the first rack gear, and meshes with the second gear.
Exemplary embodiments of the present disclosure will be described in detail based on the following figures, wherein:
Hereinafter, exemplary embodiments of the present disclosure will be described with reference to the accompanying drawings.
<Image Forming System 100>
In the following description, an up and down direction (vertical direction) in
<Image Forming Apparatus 1>
The image forming apparatus 1 has sheet accommodating units 11 and 12 which accommodate the sheets P, an image forming unit 13 which forms an image on the sheet P, discharge rollers 15 which discharge the sheet P on which the image is formed, and a main body controller 16 which controls an operation of the image forming apparatus 1.
The sheet accommodating units 11 and 12 accommodate the sheets P having different sizes or types. In the illustrated example, the sheet accommodating units 11 and 12 may be drawn toward the front side of the page surface, that is, toward the front side in the width direction. Further, an operation of supplementing the sheet accommodating units 11 and 12 with the sheets P is performed by a user or the like in a state where the sheet accommodating units 11 and 12 are drawn.
The image forming unit 13 forms images on the sheets P transported from the sheet accommodating units 11 and 12. In the illustrated example, the image forming unit 13 forms the image on the sheet P through an electrophotographic process of forming an image by transferring toner, which is attached to a photoconductor, onto the sheet P, but the image forming unit 13 may form an image through an inkjet process of forming an image by ejecting ink onto the sheet P.
The discharge rollers 15 discharge the sheet P on which the image is formed by the image forming unit 13. In the illustrated example, the discharge rollers 15 include a pair of rolls, and the sheet P is discharged from the image forming apparatus 1 as the pair of rolls rotates.
The main body controller 16 controls operations of the constituent members provided in the image forming apparatus 1. In addition, in the illustrated example, the main body controller 16 outputs an instruction signal intended to instruct the post-processing apparatus 2 to process the sheet P.
Here, an operation of the image forming apparatus 1 will be described. First, as the instruction signal is outputted from the main body controller 16, the sheets P are sent, one by one, from the sheet accommodating units 11 and 12. Further, an image is formed on the sheet P by the image forming unit 13, and then the sheet P, on which the image is formed, is discharged from the discharge rollers 15.
<Post-Processing Apparatus 2>
The post-processing apparatus 2 has a transport unit 21 which is connected to the image forming apparatus 1, and a finisher unit 22 which performs predetermined processing on the sheet P transported by the transport unit 21.
The transport unit 21 has multiple transport rollers 24 which transport the sheet P, on which the image is formed by the image forming apparatus 1, to the finisher unit 22, and a punching functional unit 25 which punches two holes or four holes through the sheet P.
The finisher unit 22 has a binding processing device 30 which performs binding processing on a bundle B of sheets, transport rollers 31 which transport the sheet P to the binding processing device 30, discharge rollers 35 which discharge the bundle B of sheets bound by the binding processing device 30, a loading unit 36 which loads the discharged bundle B of sheets, and a sheet processing controller 37 which controls operations of the constituent members provided in the post-processing apparatus 2.
Here, an operation of the post-processing apparatus 2 will be described. First, as the instruction signal, which is intended to instruct the sheet processing controller 37 to process the sheet P, is outputted to the sheet processing controller 37 from the main body controller 16, the sheet processing controller 37 outputs an instruction signal that instructs the respective constituent members of the post-processing apparatus 2 to process the sheet P.
The sheet P, on which the image is formed by the image forming apparatus 1, is supplied to the transport unit 21 of the post-processing apparatus 2. The sheet P, which is punched by the punching functional unit 25, is transported to the finisher unit 22 by the transport rollers 24 in the transport unit 21.
The sheet P supplied to the finisher unit 22 is transported by the transport rollers 31, and then the binding processing is performed by the binding processing device 30. Further, the bundle B of sheets, on which the binding processing is performed by the binding processing device 30, is discharged to the loading unit 36 by the discharge rollers 35.
<Sheet Binding Processing Device 30>
Next, the sheet binding processing device 30 will be described with reference to
The illustrated sheet binding processing device 30 has a sheet stacking unit 40 which forms the bundle B of sheets by stacking the sheets P, a needleless type binding unit 70 which performs the needleless type binding processing, a needle type binding unit 90 which performs the needle type binding processing, and a binding guide unit 50 which guides the needleless type binding unit 70 and the needle type binding unit 90.
<Sheet Stacking Unit 40>
Next, the sheet stacking unit 40 will be described with reference to
The sheet stacking unit 40 has a stacking plate 41 which supports the sheets P from a vertical direction lower side and forms the bundle B of sheets by stacking a necessary number of sheets P, an abutting portion 45 against which tops of the sheets P, which approach the stacking plate 41, hit, transport paddles 46 which transport the sheets P to the abutting portion 45, and width direction alignment units 47 which align width direction positions of the sheets P stacked on the stacking plate 41.
Here, as illustrated in
In the following description, a direction in which the sheet P is transported while being dropped or moved upward along the stacking plate 41, is sometimes simply referred to as a “transport direction”. In addition, a direction toward a lower side in the transport direction, that is, a direction in which the sheets P approach the abutting portion 45 is sometimes referred to as an “approaching side”. In addition, a direction toward an upper side in the transport direction, that is, a direction in which the sheets P (bundle B of sheets) are discharged in a direction in which the sheets P (bundle B of sheets) are retracted (spaced apart) from the abutting portion 45 is sometimes referred to as a “retracting side”.
The abutting portion 45 is provided at a position at which the tops of the sheets P hit against the abutting portion 45, at the transport direction approaching side with respect to the stacking plate 41. In addition, the tops of the sheets P, which hit against the abutting portion 45, are aligned in the width direction. Here, in the following description, the top of the sheet P, which is transported to the transport direction approaching side, is sometimes simply referred to as the “top of the sheet P”.
The transport paddles 46 are provided at the upper side of the stacking plate 41 in the vertical direction. The transport paddles 46 are rotated by being driven by a non-illustrated driving source, thereby transporting the sheet P toward the abutting portion 45 (the transport direction approaching side).
The width direction alignment units 47 are provided at both sides in the width direction with the stacking plate 41 interposed between the width direction alignment units 47. The width direction alignment units 47 are moved in the width direction by being driven by a non-illustrated driving source, thereby aligning the positions of the sheet P in the width direction.
<Binding Guide Unit 50>
Next, the binding guide unit 50 will be described with reference to
The binding guide unit 50 illustrated in
The support plate 51 is a plate-shaped member and has an upper surface 511 which is directed upward in the vertical direction, and a lower surface 513 which is directed downward in the vertical direction (see
As illustrated in
Here, as illustrated in
The common groove 521 extends in the width direction as described above, and a width direction front side of the common groove 521 is curved toward the transport direction retracting side. More specifically, the common groove 521 has a width direction straight portion 521A which is provided in the width direction, and a front curved portion 521B which extends to the transport direction retracting side from a width direction front side of the width direction straight portion 521A. Further, both of the needleless type binding unit 70 and the needle type binding unit 90 pass through the common groove 521.
The needleless type groove 525 extends approximately rectilinearly in the width direction. More specifically, the needleless type groove 525 is continuous with the width direction straight portion 521A of the common groove 521 through the branching-off point 523, and the needleless type groove 525 is provided in a direction (width direction) that coincides with the width direction straight portion 521A of the common groove 521. Further, while the needleless type binding unit 70 passes through the needleless type groove 525, the needle type binding unit 90 does not pass through the needleless type groove 525.
The needle type groove 527 is continuous with the common groove 521 through the branching-off point 523, and the needle type groove 527 is curved from the branching-off point 523 and then extends to the transport direction retracting side. More specifically, the needle type groove 527 has a rear curved portion 527A which extends to the transport direction retracting side from a width direction rear side of the width direction straight portion 521A of the common groove 521, and a transport direction straight portion 527B which extends in the transport direction from the rear curved portion 527A. Additionally, the transport direction straight portion 527B is a portion that extends upward in the vertical direction when viewed from the branching-off point 523. Further, while the needle type binding unit 90 passes through the needle type groove 527, the needleless type binding unit 70 does not pass through the needle type groove 527. In addition, the rear curved portion 527A of the needle type groove 527 has a larger curvature (a smaller radius of curvature) than the front curved portion 521B of the common groove 521.
Meanwhile, in the illustrated example, when comparing a weight of the needleless type binding unit 70 and a weight of the needle type binding unit 90, the needleless type binding unit 70 is heavier in weight and the needle type binding unit 90 is lighter in weight in consideration of differences in weights and numbers of the constituent members. Therefore, the needleless type binding unit 70 requires greater driving power at the time of changing directions of (at the time of rotating) the needleless type binding unit 70 and the needle type binding unit 90. Therefore, in the illustrated example, driving power for moving the needleless type binding unit 70 is inhibited by inhibiting the amount of change in direction (rotation angle) of the needleless type binding unit 70 having a heavier weight. Specifically, the movement path of the needleless type binding unit 70 is defined by the needleless type groove 525 between the needleless type groove 525 and the needle type groove 527. That is, the needleless type groove 525, which rectilinearly continues from the width direction straight portion 521A of the common groove 521 is defined as the movement path of the needleless type binding unit 70. Meanwhile, the direction of the needle type binding unit 90, which is lighter in weight, is more easily changed than the direction of the needleless type binding unit 70, such that the needle type groove 527 is defined as a path of the needle type binding unit 90. That is, the needle type groove 527, which is curved and extends from the width direction straight portion 521A of the common groove 521 is defined as the movement path of the needle type binding unit 90.
Here, in the illustrated example, since the needleless type groove 525 is provided in the width direction, a change in position in the transport direction, that is, a displacement magnitude in the vertical direction is relatively small when the needleless type binding unit 70 moves along the needleless type groove 525. Meanwhile, since the needle type groove 527 has a portion that extends in the transport direction, a displacement magnitude in the transport direction, that is, a displacement magnitude in the vertical direction is relatively large when the needle type binding unit 90 moves along the needle type groove 527. Further, greater driving power is required as the displacement magnitude in the vertical direction is increased. Therefore, in the illustrated example, the needleless type binding unit 70 is configured to pass through the needleless type groove 525 so that the displacement magnitude of the needleless type binding unit 70, which is heavier in weight, is small in the vertical direction. In addition, the needle type binding unit 90, which is lighter in weight, is configured to pass through the needle type groove 527.
Next, the needleless type rack 53 and the needle type rack 54 will be described. First, the needleless type rack 53 is provided along the common groove 521 and the needleless type groove 525. More specifically, the illustrated needleless type rack 53 has a needleless type rack straight portion 53A which has a longitudinal direction extending in the width direction and has an approximately straight shape, and a needleless type rack curved portion 53B which is curved and extends along the front curved portion 521B from a width direction front end of the needleless type rack straight portion 53A. The needleless type rack 53 is provided to be closer to the transport direction approaching side than the common groove 521 and the needleless type groove 525 are to the transport direction approaching side. Further, in the illustrated example, the needleless type rack 53 is provided on the lower surface 513 (see
The needle type rack 54 is provided along the common groove 521 and the needle type groove 527. More specifically, the illustrated needle type rack 54 has a needle type rack straight portion 54A which has a longitudinal direction extending in the width direction and has an approximately straight shape, a needle type rack front curved portion 54B which is curved and extends along the front curved portion 521B from a width direction front end of the needle type rack straight portion 54A, and a needle type rack rear curved portion 54C which is curved and extends along the rear curved portion 527A from a width direction rear end of the needle type rack straight portion 54A. In addition, the needle type rack 54 is provided to be closer to the transport direction retracting side than the common groove 521 is to the transport direction retracting side. In addition, the needle type rack 54 is provided to be closer to the width direction front side than the needle type groove 527 is to the width direction front side. In addition, in the illustrated example, the needle type rack 54 is provided on the lower surface 513 (see
Here, the guide groove 52, the needleless type rack 53, and the needle type rack 54 extend to the width direction front side of the support plate 51. In this way, the needleless type binding unit 70 and the needle type binding unit 90, which move along the guide groove 52, may approach a user positioned at the front side of the image forming apparatus 1 (see
The needleless type rack 53 and the needle type rack 54 are provided outside the common groove 521, the needleless type groove 525, and the needle type groove 527. Further, the needleless type rack 53 and the needle type rack 54 are provided at positions that face each other with the common groove 521 interposed therebetween. More specifically, in the illustrated example, the needleless type rack 53 and the needle type rack 54 are provided with the common groove 521, the needleless type groove 525, and the needle type groove 527 interposed therebetween.
As described above, the tooth surface of the needleless type rack 53 is provided to be directed upward in the vertical direction. The tooth surface, which is directed upward, meshes with a needleless type pinion gear 77 (to be described below) of the needleless type binding unit 70. That is, the tooth surface of the needleless type rack 53 is disposed to support a part of a load of the needleless type binding unit 70. Accordingly, the needleless type rack 53 and the needleless type pinion gear 77 can be prevented from being spaced apart from each other.
Similarly, as described above, the tooth surface of the needle type rack 54, which is directed upward, meshes with a needle type pinion gear 97 (to be described below) of the needle type binding unit 90. Accordingly, the tooth surface of the needle type rack 54 is disposed to support a part of a load of the needle type binding unit 90, such that the needle type rack 54 and the needle type pinion gear 97 can be prevented from being spaced apart from each other.
<Needleless Type Guide Body 55 and Needle Type Guide Body 57>
Next, the needleless type guide body 55 and the needle type guide body 57 will be described with reference to
First, the needleless type guide body 55 will be described. As illustrated in
Here, as illustrated in
Next, the needle type guide body 57 will be described. As illustrated in
Here, as illustrated in
Here, the first curved surface 571 is a surface that extends in a direction intersecting (orthogonal to) the support plate 51, and the first curved surface 571 is formed at a position close to the support plate 51. The first curved surface 571 guides a first needle type pin (stud) 981 to be described below. The illustrated first curved surface 571 has a flat portion 571A which is formed at a side of the common groove 521, and a curved portion 571B which is formed and curved to be closer to the needle type groove 527 than the flat portion 571A is to the needle type groove 527. More specifically, the first curved surface 571 is a portion which is provided in a movement path of the first needle type pin 981, such that the first needle type pin 981 hits against (engages with) the first curved surface 571. Meanwhile, the first curved surface 571 is provided outside a movement path of a second needle type pin 983 to be described below, such that the second needle type pin 983 does not hit against the first curved surface 571. That is, the first curved surface 571 and the second needle type pin 983 are provided in a non-contact manner.
The second curved surface 573 is a surface that extends in a direction intersecting (orthogonal to) the support plate 51, and the second curved surface 573 is formed and positioned to be farther from the support plate 51 than the first curved surface 571 is from the support plate 51. The second curved surface 573 guides the second needle type pin (stud) 983 to be described below. In addition, the second curved surface 573 is positioned to be closer to the needle type groove 527 than the first curved surface 571 is to the needle type groove 527. More specifically, the second curved surface 573 is a portion which is provided in the movement path of the second needle type pin 983, such that the second needle type pin 983 hits against (engages with) the second curved surface 573. Meanwhile, the second curved surface 573 is provided outside the movement path of the first needle type pin 981, such that the first needle type pin 981 does not hit against the second curved surface 573. That is, the second curved surface 573 and the first needle type pin 981 are provided in a non-contact manner. Additionally, degrees of freedom of the shapes of the first curved surface 571 and the second curved surface 573 are increased because the first curved surface 571 and the second needle type pin 983 are provided in a non-contact manner and the second curved surface 573 and the first needle type pin 981 are provided in a non-contact manner. That is, in a designing step, trajectories of the first needle type pin 981 and the second needle type pin 983 may be more freely set.
Although the details will be described below, as the needle type binding unit 90 moves, the first curved surface 571 and the second curved surface 573 of the needle type guide body 57 engage with the needle type guide pins 98 (the first needle type pin 981 and the second needle type pin 983) provided on the needle type binding unit 90, thereby controlling the direction of the needle type binding unit 90. Further, the needle type guide body 57 may be perceived as a guide that is provided at the branching-off point 523 and makes a pair with the needle type guide pins 98.
Meanwhile, the first curved surface 571 and the second curved surface 573 are surfaces that lie along the needle type groove 527, that is, surfaces directed toward the transport direction retracting side (vertical direction upper side). In addition, the first curved surface 571 is provided to be closer to a radial direction inner side of the curved surface than the second curved surface 573 is to the radial direction inner side of the curved surface. In addition, in the illustrated example, the first curved surface 571 and the second curved surface 573 have different shapes such as curvatures. Specifically, while the first curved surface 571 has the flat portion 571A, the second curved surface 573 does not have a surface like the flat portion 571A. In addition, the curved portion 571B of the first curved surface 571 has a larger curvature (a smaller radius of curvature) than the second curved surface 573.
The needleless type guide body 55 and the needle type guide body 57 are provided at positions that face each other with the common groove 521 interposed between the needleless type guide body 55 and the needle type guide body 57. In addition, the needleless type guide body 55 and the needle type guide body 57 are provided at positions that faces the branching-off point 523. In addition, the needleless type guide body 55 is provided at a position which is different in the width direction from a position of the needle type guide body 57. In the illustrated example, the needleless type guide body 55 is provided to be closer to the width direction front side than the needle type guide body 57 is to the width direction front side. Further, the positions of the needleless type guide body 55 and the needle type guide body 57 are fixed, and the positions of the needleless type guide body 55 and the needle type guide body 57 are not changed relative to the branching-off point 523.
<Needle Type Binding Unit 90>
Next, the needle type binding unit 90 will be described below with reference to
As illustrated in
Here, as illustrated in
Here, the needle type moving roller 93 will be described. As illustrated in
Next, the needle type guide pins 98 will be described. As illustrated in
Meanwhile, as illustrated in
Next, the needle type wheels 99 will be described. As illustrated in
Next, dimensions of the first to fourth needle type wheels 991 to 994 will be described. First, the first needle type wheel 991 and the second needle type wheel 992 are formed to have an equal dimension. In addition, the third needle type wheel 993 and the fourth needle type wheel 994 have an equal dimension. Therefore, in the following description, a dimensional relationship between the first needle type wheel 991 and the third needle type wheel 993 will be described.
First, an outer diameter D21 of the first needle type wheel 991 is larger than an outer diameter D23 of the third needle type wheel 993 (outer diameter D21>outer diameter D23). In addition, a length L21 in a direction along the axis of the first needle type wheel 991 is longer than a length L23 in a direction along the axis of the third needle type wheel 993 (length L21>length L23). In this way, the first needle type wheel 991 (second needle type wheel 992) is configured to have dimensions larger than those of the third needle type wheel 993 (fourth needle type wheel 994). Thus, an end (wheel end) of the first needle type wheel 991 is restricted from falling into the needleless type groove 525 and causing defective traveling (derailment), as described below, when the first needle type wheel 991 (second needle type wheel 992) moves across the needleless type groove 525.
<Needleless Type Binding Unit 70>
Next, the needleless type binding unit 70 will be described with reference to
As illustrated in
Here, as illustrated in
Here, the needleless type moving roller 73 will be described. As illustrated in
Next, the needleless type guide pin 78 will be described. As illustrated in
Next, the needleless type wheels 79 will be described. As illustrated in
<Operation of Needleless Type Binding Unit 70>
Next, an operation of the needleless type binding unit 70 will be described with reference to
First, as illustrated in
Next, an operation of the needleless type binding unit 70, which moves from the common groove 521 to the needleless type groove 525 via the branching-off point 523, will be described with reference to
First, as illustrated in
As illustrated in
As illustrated in
Although a detailed description will be omitted, an operation of the needleless type binding unit 70, which moves to the common groove 521 from the needleless type groove 525 via the branching-off point 523, is performed in the order reverse to the order mentioned above. That is, the state illustrated in
<Operation of Needle Type Binding Unit 90>
Next, an operation of the needle type binding unit 90 will be described with reference to
First, as illustrated in
Next, an operation of the needle type binding unit 90, which moves from the common groove 521 to the needle type groove 527 via the branching-off point 523, will be described with reference to
First, as illustrated in
As illustrated in
As illustrated in
As illustrated in
Although a detailed description will be omitted, an operation of the needle type binding unit 90, which moves from the needle type groove 527 to the common groove 521 via the branching-off point 523, is performed in the order reverse to the order mentioned above. That is, the state illustrated in
As described above, the needleless type binding unit 70 moves from the common groove 521 to the needleless type groove 525, whereas the needle type binding unit 90 moves from the common groove 521 to the needle type groove 527. That is, traveling paths of the needleless type binding unit 70 and the needle type binding unit 90 are switched. Here, the traveling paths are switched as the needleless type guide pin 78 and the needleless type guide body 55, which are provided in a pair, engage with each other and as the needle type guide pins 98 and the needle type guide body 57, which are provided in a pair, engage with each other.
Here, in the illustrated configuration, for example, it is not necessary to provide a distribution valve or the like, which is a movable dividing member, inside the guide groove 52 and in the vicinity of the branching-off point 523 in order to switch the traveling paths of the needleless type binding unit 70 and the needle type binding unit 90. That is, the needleless type binding unit 70 and the needle type binding unit 90 are distributed to the needleless type groove 525 and the needle type groove 527, respectively, from the common groove 521 through which the needleless type binding unit 70 and the needle type binding unit 90 pass in common, without using a rail switching mechanism (switching control). Therefore, in comparison with the case in which the rail switching mechanism is used, the needleless type binding unit 70 and the needle type binding unit 90 are distributed at low costs by a simple mechanism including a combination of the needleless type guide pin 78 and the needleless type guide body 55 or a combination of the needle type guide pins 98 and the needle type guide body 57. Additionally, in the illustrated configuration, defective switching of the traveling paths, which is caused by malfunctions of electronic components, is inhibited. In addition, in the illustrated configuration, collisions between the binding units, which occur together with the defective switching of the traveling paths, are inhibited.
Here, the function of the needle type guide pins 98, which is omitted above, will be described. First, in the illustrated example as described above, the stacking plate 41 is provided to be inclined with respect to the horizontal direction. Further, the needle type binding unit 90 is also provided to be inclined in accordance with the stacking plate 41. In addition, since the upper unit 901 having the needle type binding piece (member) 91 and the like is heavy in weight, the needle type binding unit 90 easily tilts by its own weight (see arrow R1 in
In addition, if the needle type binding unit 90 tilts in the direction of arrow R1 in
Meanwhile, the needle type guide body 57 is provided at the width direction rear side of the guide groove 52 extending in the width direction, but no needle type guide body 57 is provided at the width direction front side (see
The needle type groove 527 is more greatly curved (has a larger curvature) than the needleless type groove 525. Therefore, in the illustrated example, the needle type binding unit 90, which is lighter in weight, is configured to be guided by the needle type groove 527 which is a more greatly curved route. In this way, since the needle type binding unit 90 is guided by the needle type groove 527, the movement of the needle type binding unit 90 is easily stabilized in comparison with the case in which the needleless type binding unit 70 is guided by the needle type groove 527. In addition, a driving mechanism of the needleless type binding unit 70 may be simplified. Here, to simplify the driving mechanism, for example, driving power required to be supplied is reduced or the number of components of the driving mechanism or a dimension of the driving mechanism is inhibited. Additionally, the needle type groove 527 extends upward in the vertical direction when viewed from the branching-off point 523. Therefore, in the illustrated example, the needle type binding unit 90, which is lighter in weight, is configured to be guided by the needle type groove 527. In this way, the driving mechanism may be simplified in comparison with the case in which the needleless type binding unit 70 is guided by the needle type groove 527.
As described above with reference to
<Operation of Needle Type Wheel 99>
Next, an operation of the needle type wheels 99 of the needle type binding unit 90 will be described with reference to
First, as illustrated in
As illustrated in
As illustrated in
<Dimension of First Needle Type Wheel 991 and Dimension of Second Needle Type Wheel 992>
Next, a dimension of the first needle type wheel 991 and a dimension of the second needle type wheel 992 will be described with reference to
As described above, the first needle type wheel 991 and the second needle type wheel 992 are formed to have dimensions that inhibit the first needle type wheel 991 and the second needle type wheel 992 from being inserted into the needleless type groove 525 when the first needle type wheel 991 and the second needle type wheel 992 pass across the needleless type groove 525. More specifically, the first needle type wheel 991 and the second needle type wheel 992 are formed to have dimensions that will restrict the first needle type wheel 991 and the second needle type wheel 992 from falling into the needleless type groove 525 in such a degree that the needle type binding unit 90 cannot move.
Here, the dimension of the second needle type wheel 992 will be specifically described. Further, only the second needle type wheel 992 will be described herein, but as described above, the first needle type wheel 991 and the second needle type wheel 992 are configured to have an equal dimension.
First, as described above, the axial length L21 of the second needle type wheel 992 is longer than an overall length of the fourth needle type wheel 994 (third needleless type wheel 993), that is, longer than the axial length L23 (see
The outer diameter D21 of the second needle type wheel 992 is greater than the groove width W1 of the needleless type groove 525 (groove width W1<outer diameter D21). Further, the length L23 of the second needle type wheel 992 in a direction in which the second needle type wheel 992 intersects the needleless type groove 525, that is, in the transport direction is greater than the groove width W1 (groove width W1<length L23).
The direction of the needle type binding unit 90 is changed when the second needle type wheel 992 passes across the needleless type groove 525. In this regard, an angle a, which is formed by an axis of the second needle type wheel 992 and the needleless type groove 525, is also changed. Further, the illustrated second needle type wheel 992 is formed to have a dimension that allows the second needle type wheel 992 to simultaneously come into contact with both sides of the needleless type groove 525 in a groove width direction, that is, a dimension that enables the second needle type wheel 992 to move across the needleless type groove 525, when the angle a becomes the smallest angle. Here, in the case in which the second needle type wheel 992 is disposed to move across both sides of the needleless type groove 525 in the groove width direction, regions A1 and A2 of the second needle type wheel 992, which are positioned outside the needleless type groove 525, may be formed at both sides of the needleless type groove 525 in the groove width direction.
In addition, the second needle type wheel 992 has a greater outer diameter D21 as described above. Thus, the degree to which a part of the second needle type wheel 992 falls into (enters) the needleless type groove 525 will decrease even though the part of the second needle type wheel 992 falls into (enters) the needleless type groove 525. In other words, the degree to which the second needle type wheel 992 is inserted into the needleless type groove 525 will decrease. In this way, the second needle type wheel 992 is hardly inserted into the needleless type groove 525. In addition, the needle type binding unit 90 moves (travels) in flatwise.
Additionally, in the illustrated example, the needle type flange 933 is provided as described above. The needle type flange 933 restricts the needle type binding unit 90 from tilting when the second needle type wheel 992 moves across the needleless type groove 525. In addition, in the illustrated example, the derailment prevention mechanism is achieved by shape-optimizing the outer diameter or the axial length of the second needle type wheel 992 or providing the needle type flange 933, and as a result, it is possible to reduce manufacturing costs of the derailment prevention mechanism.
Next, the modified examples of the exemplary embodiment will be described with reference to
First, the configuration is described above in which the tooth surface of the needleless type rack 53 and the tooth surface of the needle type rack 54 are directed in the same direction, that is, toward the transport direction retracting side (vertical direction upper side), but the present disclosure is not limited thereto. For example, the tooth surface of the needleless type rack 53 and the tooth surface of the needle type rack 54 may be formed in different directions.
For example, as illustrated in
As illustrated in
Here, like the needleless type rack 153 illustrated in
Next, in the exemplary embodiment, the configuration is described in which the needle type binding unit 90 has the first needle type pin 981 and the second needle type pin 983 as the needle type guide pins 98, but the number of needle type guide pins 98 is not limited thereto. For example, like the needle type binding unit 190 illustrated in
In the exemplary embodiment, the configuration is described in which the needleless type binding unit 70 has the single needleless type guide pin 78, but the number of needleless type guide pins 78 is not limited thereto. Although not illustrated, the multiple needleless type guide pins 78 may be provided. In addition, in the above description, the configuration is described in which each of the needleless type guide pin 78 and the needle type guide pin 98 has an approximately columnar shape, but the shapes of the needleless type guide pin 78 and the needle type guide pin 98 are not particularly limited as long as the needleless type guide pin 78 and the needle type guide pin 98 are projections that engage with the needleless type guide body 55 and the needle type guide body 57.
In the exemplary embodiment, the configuration is described in which the guide groove 52 is divided, but the present disclosure is not limited thereto. In addition, the configuration is described in which both of the needleless type binding unit 70 and the needle type binding unit 90 pass through the common groove 521, but the present disclosure is not limited thereto.
For example, as illustrated in
In the exemplary embodiment, the configuration is described in which along the divided guide groove 52, the needleless type guide body 55 and the needle type guide body 57 are provided, and the needleless type rack 53 and the needle type rack 54 are provided, but the present disclosure is not limited thereto. For example, the needleless type guide body 55 and the needle type guide body 57 are provided along the divided guide groove 52, but the needleless type rack 53 and the needle type rack 54 may not be provided along the divided guide groove 52. More specifically, for example, the needleless type binding unit 70 and the needle type binding unit 90 may be driven by a mechanism, such as a timing belt, other than the needleless type rack 53 and the needle type rack 54. Alternatively, the needleless type rack 53 and the needle type rack 54 may be provided along the divided guide groove 52, but the needleless type guide body 55 and the needle type guide body 57 may not be provided along the divided guide groove 52. More specifically, movement destinations of the needleless type binding unit 70 and the needle type binding unit 90 may be switched by a mechanism other than the needleless type guide body 55 and the needle type guide body 57.
In the exemplary embodiment, the configuration is described in which the needle type groove 527 is curved toward the transport direction retracting side (vertical direction upper side) when viewed from the branching-off point 523, but the present disclosure is not limited thereto. For example, the needle type groove 527 may be curved toward the transport direction approaching side (vertical direction lower side) when viewed from the branching-off point 523. In addition, the needle type groove 527 may be formed rectilinearly without being curved. That is, both of the needleless type groove 525 and the needle type groove 527 may be formed rectilinearly.
In the exemplary embodiment, the configuration is described in which the support plate 51 is provided to be inclined with respect to the horizontal direction, but the present disclosure is not limited thereto. For example, a plate surface of the support plate 51 may be provided in the horizontal direction.
In the exemplary embodiment, the configuration is described in which both of the needleless type binding unit 70 and the needle type binding unit 90 are moved along the guide groove 52, but the present disclosure is not limited thereto. For example, only the needle type binding unit 90 may be provided in the guide groove 52 and only the needle type binding unit 90 may move along the guide groove 52. More specifically, only the needle type binding unit 90 may pass the curved portion and the branching-off point of the guide groove 52. Similarly, only the needleless type binding unit 70 may move along the guide groove 52.
In the exemplary embodiment, the configuration is described in which the needle type guide body 57 has the stepped portion, the first curved surface 571, and the second curved surface 573, but the present disclosure is not limited thereto. For example, the first curved surface 571 and the second curved surface 573 may be provided as independent members. In addition, the needle type guide body 57 may have no stepped portion, and the needle type guide body 57 may have a curved surface against which both of the first needle type pin 981 and the second needle type pin 983 hit. Further, as described above, the number of needleless type guide pins 78 may be 1. Therefore, the single needleless type guide pin 78 may hit against the needle type guide body 57 having no stepped portion.
In the exemplary embodiment, the configuration is described in which the first needle type wheel 991 and the second needle type wheel 992 have the dimensions that allow the first needle type wheel 991 and the second needle type wheel 992 to move across both sides of the needleless type groove 525 in the groove width direction. Here, the first needle type wheel 991 (second needle type wheel 992) may include multiple wheels. That is, the first needle type wheel 991 may include multiple wheels arranged in the axial direction on the needle type binding unit 90 disposed in the common groove 521. In addition, the first needle type wheel 991 may be composed of multiple small-diameter wheels arranged in the movement direction of the needle type binding unit 90. When the first needle type wheel 991 includes multiple small-diameter wheels as described above, the first needle type wheel 991 is restricted from falling into the needleless type groove 525, and the height of the first needle type wheel 991 from the upper surface 511 of the support plate 51 is decreased.
In the exemplary embodiment described above, the first needle type wheel 991 and the second needle type wheel 992 have dimensions larger than those of the third needle type wheel 993 and the fourth needle type wheel 994. However, any other configuration may be provided as long as the first needle type wheel 991 (second needle type wheel 992) is more restricted from falling into the needleless type groove 525 than the third needle type wheel 993 (fourth needle type wheel 994). For example, the first needle type wheel 991 may be lighter in weight than the third needle type wheel 993, or the outer circumferential surface of the first needle type wheel 991 may be made of a member that has a larger coefficient of friction than the outer circumferential surface of the third needle type wheel 993.
In the exemplary embodiment, the configuration in which both of the needleless type binding unit 70 and the needle type binding unit 90 are provided, but the present disclosure is not limited thereto. Any one of the needleless type binding unit 70 or the needle type binding unit 90 may be provided. In addition, the number of needleless type binding units 70 and the number of needle type binding units 90 are not particularly limited. Further, only the multiple needleless type binding units 70 or only the multiple needle type binding units 90 may be provided.
In the above description, the needle type binding unit 90 is an example of a first binding unit and a binding unit. The needleless type binding unit 70 is an example of a second binding unit.
The needle type pinion gear 97 is an example of a first gear. The needleless type pinion gear 77 is an example of a second gear. The common groove 521 is an example of a common path and a road. The needle type rack 54 is an example of a first rack gear and a rack gear. The needle type rack 53 is an example of a second rack gear. The needle type groove 527 is an example of a first path. The needleless type groove 525 is an example of a second path. The rear curved portion 527A is an example of a curved portion. The needle type guide body 57 is an example of a changing unit. The abutting portion 45 is an example of an alignment unit. The first needle type pin 981 is an example of a first protruding portion. The second needle type pin 983 is an example of a second protruding portion. The support plate 51 is an example of a guide body. The common groove 521 is an example of a movement path. The needle type groove 527 is an example of a retraction path. The image forming unit 13 is an example of an image forming unit. The sheet accommodating unit 11 is an example of a sheet feeding unit.
The needle type moving roller 93 and the needle type guide pin 98 are examples of a first projection and a projection. The needleless type moving roller 73 and the needleless type guide pin 78 are examples of a second projection. The needle type guide body 57 is an example of a first abutting body. The needleless type guide body 55 is an example of a second abutting body. The common groove 521 is an example of a common road and a road. The needle type groove 527 is an example of a first road and a retraction groove portion. The needleless type groove 525 is an example of a second road. The rear curved portion 527A is an example of a curved portion. The needle type motor 95 is an example of a first driving source. The needleless type motor 75 is an example of a second driving source. The needle type pinion gear 97 is an example of a first gear. The needleless type pinion gear 77 is an example of a second gear. The needle type rack 54 is an example of a first rack gear. The needle type rack 53 is an example of a second rack gear. The stacking plate 41 is an example of an inclined surface. The guide body 57 is an example of an abutting body.
The stacking plate 41 is an example of a loading unit. Similarly, the needle type binding unit 90 is an example of a binding unit. The needleless type binding unit 70 is an example of another binding unit. The common groove 521 and the needle type groove 527 are examples of a movement path and a road. The needleless type groove 525 is an example of another movement path. The rear curved portion 527A is an example of a curved portion. The first needle type pin 981 is an example of a first projection portion. The second needle type pin 983 is an example of a second projection portion. The needle type moving roller 93 is an example of a third projection portion. The first curved surface 571 is an example of a first abutting portion. The second curved surface 573 is an example of a second abutting portion.
The common groove 521 and the needle type groove 527 are examples of a first road. The needleless type groove 525 is an example of a second road. The needle type wheel 99 is an example of a rotating body. The second needle type wheel 992 is an example of a first rotating body. The fourth needle type wheel 994 is an example of a second rotating body. The needle type moving pin 930 is an example of a moving body. The needle type flange 933 is an example of a restriction mechanism. The rear curved portion 527A is an example of a curved portion. The needle type guide body 57 is an example of a changing unit. The needleless type guide body 55 is an example of an inhibition unit.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2018-055080 | Mar 2018 | JP | national |
2018-055081 | Mar 2018 | JP | national |
2018-055082 | Mar 2018 | JP | national |
2018-055083 | Mar 2018 | JP | national |