This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2023-163181 filed Sep. 26, 2023, No. 2023-050215 filed Mar. 27, 2023, No. 2023-036732 filed Mar. 9, 2023, No. 2023-050217 filed Mar. 27, 2023, No. 2023-160231 filed Sep. 25, 2023, and No. 2023-148272 filed Sep. 13, 2023.
The present invention relates to a post-processing device and an image forming apparatus.
JP2015-036233A discloses a bookbinding device that arranges sheets, on which images have been formed, to form a bundle of sheets and that binds the bundle of sheets into a book. The bookbinding device includes an alignment section that arranges sheets and aligns the sheets into the bundle of sheets. The alignment section includes a pair of left and right side fences that arrange the left and right sides of the transported sheets and align the left and right sides of the sheets. The pair of left and right side fences have U-shaped cross sections that align the left and right end portions of the sheets. Each fence has a side wall that aligns sides of the end portions of the sheets, an upper wall that aligns the upper sides of the end portions of the sheets, and a lower wall that aligns the lower sides of the end portions of the sheets. On one of the upper wall or the lower wall, a front convex portion and a rear convex portion in the transport direction are formed. On the other wall of the lower wall or the upper wall, a central convex portion in the transport direction is formed. The front convex portion and the rear convex portion on the one wall and the central convex portion on the other wall form an alignment groove. The alignment groove guides the end portions of the sheets in a case of arranging and aligning the sheets such that the left and right end portions of the sheets can be held.
A post-processing device is conceivable, which includes a loading section that has a loading surface directed obliquely upward and in which a recording medium is loaded on the loading surface in a state where one end of the recording medium is directed downward; a supporting section that supports the one end of the recording medium loaded on the loading surface; and an abutting section that abuts the one end of the recording medium loaded on the loading surface against the supporting section by pushing an upper end of the recording medium opposite to the one end downward.
In the post-processing device, in a case where the recording medium loaded on the loading surface is in a freely bendable state, the recording medium may be bent. In such a case, the abutting section may not push the upper end of the recording medium downward, and may not abut one end of the recording medium against the supporting section.
Aspects of non-limiting embodiments of the present disclosure relate to a post-processing device and an image forming apparatus that suppress trouble in abutting of one end of the recording medium against the supporting section, as compared with a case where the recording medium loaded on the loading surface is in a freely bendable state.
Aspects of certain non-limiting embodiments of the present disclosure overcome the above disadvantages and/or other disadvantages not described above. However, aspects of the non-limiting embodiments are not required to overcome the disadvantages described above, and aspects of the non-limiting embodiments of the present disclosure may not overcome any of the disadvantages described above.
According to an aspect of the present disclosure, there is provided a post-processing device including: a loading section that has a loading surface directed obliquely upward and in which a recording medium is loaded on the loading surface in a state where one end of the recording medium is directed downward; a supporting section that supports the one end of the recording medium loaded on the loading surface; a restricting section that restricts bending of the recording medium by coming into contact with the recording medium loaded on the loading surface; and an abutting section that abuts the one end of the recording medium against the supporting section by pushing an upper end of the recording medium opposite to the one end downward, in a state where the restricting section restricts the bending of the recording medium.
Exemplary embodiment(s) of the present invention will be described in detail based on the following figures, wherein:
An example of an exemplary embodiment of the present invention will be described below with reference to the drawings.
First, a configuration of an image forming apparatus 100 according to the present exemplary embodiment will be described.
An arrow UP shown in the drawing indicates an upper side of the apparatus, and an arrow DO indicates a lower side of the apparatus. Further, an arrow LH shown in the drawing indicates a left side of the apparatus and an arrow RH indicates a right side of the apparatus. Furthermore, an arrow FR shown in the drawing indicates a front side of the apparatus and an arrow RR indicates a rear side of the apparatus. Since these directions are directions determined for the sake of convenience of description, the configuration of the apparatus is not limited by these directions. It should be noted that regarding each of the directions relating to the apparatus, the term “apparatus” may be omitted. That is, for example, “the upper side of the apparatus” may simply be described as “the upper side.”
Also, in the following description, the term “up-down direction” may be used to mean “both of an upward direction and a downward direction” or “any one of the upward direction or the downward direction”. A term “right-left direction” may be used to mean “both of a rightward direction and a leftward direction” or “any one of the rightward direction or the leftward direction”. It should be noted that the “right-left direction” may also be referred to as a lateral direction, a transverse direction, and a horizontal direction. A term “front-rear direction” may be used to mean “both of a forward direction and a rearward direction” or “any one of the forward direction or the rearward direction”. It should be noted that the “front-rear direction” may also be referred to as a lateral direction, a transverse direction, and a horizontal direction. Further, the up-down direction, the right-left direction, and the front-rear direction are directions that intersect each other (specifically, directions orthogonal to each other).
Further, a symbol in which “×” is in “∘” in the drawings means an arrow from the front to the back of the sheet surface. Furthermore, a symbol in which “⋅” is in “∘” in the drawings means an arrow from the back to the front of the sheet surface. Moreover, dimensional ratios of parts shown in the respective drawings in the up-down direction, the right-left direction, and the front-rear direction may differ from actual dimensional ratios.
The image forming apparatus 100 shown in
The image forming section 102 shown in
In the electrophotographic image forming section, for example, each step of charging, exposure, development, transfer, and fixing is performed to form an image on the recording medium P. Specifically, as the electrophotographic image forming section, for example, each step of charging, exposure, development, and transfer can be performed to form an image on a transfer body, the image can be transferred from the transfer body to the recording medium P, and then the image can be fixed on the recording medium P to form an image on the recording medium P.
An example of the image forming section is not limited to the electrophotographic image forming section described above and may be, for example, an inkjet image forming section, and various image forming sections can be used. In the inkjet image forming section, for example, an ink droplet is ejected from a discharge section to the recording medium P to form an image on the recording medium P.
The post-processing device 10 shown in
Post-Processing Device Body 13, First Ejection Section 11, Second Ejection Section 12, and Post-Processing Section 15
The post-processing device body 13 shown in
In the present exemplary embodiment, as shown in
The first ejection section 11 is disposed at an upper portion on a right side surface of the post-processing device body 13. The recording medium P, of which the post-processing has been executed by the post-processing section 15, is ejected to the first ejection section 11.
Here, the post-processing is processing executed on the recording medium P on which the image is formed. As the post-processing executed by the post-processing section 15, there is binding processing of binding a plurality of recording media P with a stapler. It should be noted that the post-processing is not limited to the binding processing. The post-processing may be, for example, cutting processing of cutting the recording medium P, drilling processing of making a hole in the recording medium P, or the like, and may be processing executed on the recording medium P on which an image is formed.
The second ejection section 12 is a lower portion on the right side surface of the post-processing device body 13 and is disposed under the first ejection section 11. The recording medium P that has been post-processed by the post-processing section 90 to be described later is ejected to the second ejection section 12.
The loading section 20 shown in
The transporting mechanism 30 shown in
Specifically, as shown in
The guiding section 40 shown in
The supporting section 50 shown in
The abutting part 52 abuts against the lower end P2 of the recording medium P loaded on the loading surface 22 and supports the lower end P2. In a plurality of recording media P loaded on the loading surface 22, the lower end P2 is aligned by abutting the lower end P2 against the abutting part 52.
The loading part 54 is loaded with a lower portion of the recording medium P to which the lower end P2 is abutted against the abutting part 52. The loading part 54 has a loading surface 55 that is directed obliquely upward (toward the obliquely upper right side, in the present exemplary embodiment). The loading surface 55 is disposed on the obliquely lower right side with respect to the loading surface 22 of the loading section 20 and is disposed along the loading surface 22.
The guiding part 56 guides the lower end P2 of the recording medium P guided by the guiding section 40 to the abutting part 52 side. The guiding part 56 has a guiding surface 57 facing toward the loading surface 55. In the guiding part 56, the guiding surface 57 guides the recording medium P to the abutting part 52.
The pushing section 70 shown in
Specifically, as shown in
The moving mechanism 60 shown in
Each of the pair of side plates 65 is attached to a side of the pushing section 70 opposite to the loading surface 22 (on the right side in the present exemplary embodiment) on each of the front side and the rear side of the pushing section 70. As shown in
The first shaft portion 61 is rotatably supported by the post-processing device body 13 (refer to
In each of the pair of first links 63, a base end portion 63K is fixed to the outside in the axial direction with respect to the pushing section 70 in the first shaft portion 61. Each apical end portions 63S of the pair of first links 63 are provided with the connecting shaft 63A connected to each of the pair of side plates 65 by being inserted into the long hole 65B so as to be movable in the long hole 65B.
In each of the pair of second links 64, a base end portion 64K is fixed to the outside in the axial direction with respect to the pushing section 70 in the second shaft portion 62. Each apical end portion 64S of the pair of second links 64 is provided with a connecting shaft 64A which is rotatably connected to each of the pair of side plates 65.
The driving source 69 is configured by using, for example, a driving motor (for example, a stepping motor) that rotationally drives the second shaft portion 62. The driving source 69 is able to control the rotation position of the second shaft portion 62. As the driving source 69, the first shaft portion 61 may be rotationally driven in cell of or in addition to the rotation driving of the second shaft portion 62.
In the moving mechanism 60, the driving source 69 rotates the second shaft portion 62 between a first rotation position (refer to the solid line in
On the other hand, at the second rotation position of the second shaft portion 62, the apical end portions 63S of the pair of first links 63 are positioned on the obliquely lower left side with respect to the base end portion 63K, and the apical end portions 64S of the pair of second links 64 are positioned on the obliquely lower left side with respect to the base end portion 64K. In the present exemplary embodiment, the apical end portions 63S and 64S at the second rotation position are positioned on the left side and the upper side with respect to the apical end portions 63S and 64S at the first rotation position.
Further, at the second rotation position of the second shaft portion 62, the second shaft portion 62 is positioned outside the notch 65A, and the connecting shaft 63A of the pair of first links 63 is positioned at the upper end of the long hole 65B. Then, in the moving mechanism 60, the pushing section 70 is positioned at the restriction position, at the second rotation position of the second shaft portion 62.
In the present exemplary embodiment, as described above, the pushing section 70 can be moved by the moving mechanism 60 between the restriction position (the position indicated by the solid line in
The pushing section 70 (refer to
In a process of moving the pushing section 70 from the non-contact position (refer to
Specifically, in a contact state of the recording medium P transported by the transporting rollers 32A, the pushing section 70 pushes the non-facing surface P6 of the recording medium P toward the loading surface 22 to move the recording medium P to the loading surface 22.
In the above-mentioned contact state, a part of the recording medium P transported by the transporting rollers 32A on the lower end P2 side is in contact with the loading surface 22, and a part of the recording medium P on the upper end P1 side is separated from the loading surface 22 and is in contact with the transporting rollers 32A (refer to
Further, in the present exemplary embodiment, the pushing section 70 is positioned at a non-contact position at which the pushing section 70 is not in contact with the recording medium P until the transporting rollers 32A transport the recording medium P obliquely downward toward the loading surface 22 and attain the contact state, and moves from the non-contact position and pushes the non-facing surface P6 of the recording medium P toward the loading surface 22, after the recording medium P is in the contact state.
More specifically, after the recording medium P is in the contact state, the pushing section 70 is displaced upward from the non-contact position, moves, in a state where the facing surface 72 is along the loading surface 22, in a direction, in which the pushing section 70 approaches the loading surface 22, to push the non-facing surface P6 of the recording medium P toward the loading surface 22, and stops at a predetermined stop position (for example, the restriction position). In the present exemplary embodiment, as the number of loaded recording media P loaded on the loading surface 22 increases, the stop position is separated from the loading surface 22. The movement operation of the pushing section 70 is realized by moving the connecting shaft 63A of the pair of first links 63 in the long hole 65B. In other words, the shape of the long hole 65B is set such that the pushing section 70 executes the above-mentioned movement operation.
The pushing section 70 (refer to
In such a manner, as shown in
At the restriction position, the pushing section 70 comes into contact with the recording medium P in a state where the recording medium P loaded on the loading surface 22 is movable along the direction of pushing (toward the obliquely lower right side, in the present exemplary embodiment) performed by the abutting section 75. As a result, the pushing section 70 restricts bending of the recording medium P. Specifically, at the restriction position of the pushing section 70, a gap 72S (refer to
Further, as shown in
In the moving mechanism 60, the driving source 69 stops the second shaft portion 62 on the first rotation position side with respect to the second rotation position as the number of loaded recording media P loaded on the loading surface 22 increases. That is, the pushing section 70 increases the gap 72S as the number of loaded recording media P loaded on the loading surface 22 increases.
The pushing section 70 pushes the non-facing surface P6 of the recording medium P toward the loading surface 22, then restricts bending of the recording medium P at the restriction position of the recording medium P, and thereafter returns to the non-contact position. Specifically, the pushing section 70 returns to the non-contact position after each end portion of the recording medium P is aligned by the abutting section 75 and the aligning section 80.
As shown in
In the present exemplary embodiment, the abutting section 75 moves from a non-contact position (the position indicated by the two-dot chain line in
Further, the abutting section 75 comes into contact with the upper end P1 of the recording medium P in a state of entering the notch 73 of the pushing section 70. It should be noted that the upper end P1 is an end portion of the recording medium P opposite to the lower end P2.
The aligning section 80 shown in
In the aligning section 80, the first aligning portion 81 comes into contact with a side end (hereinafter, referred to as a front end P3) of one side (front side in the present exemplary embodiment) of the recording medium P, and the second aligning portion 82 comes into contact with a side end (hereinafter, referred to as the rear end P4) of the other side (rear side in the present exemplary embodiment) of the recording medium P. Thereby, the side ends of the recording medium P (in other words, positions of the recording medium P in the front-rear direction) are aligned.
In the present exemplary embodiment, each of the first aligning portion 81 and the second aligning portion 82 moves from non-contact positions (indicated by the two-dot chain lines in
The post-processing section 90 shown in
As shown in
The pair of folding rollers 92 and 93 are disposed side by side along the obliquely upper left side on the obliquely upper right side with respect to the passage hole 44 of the guiding section 40. The folding roller 92 rotates in the clockwise direction in
The push-in portion 94 is formed in a tapered shape of which a length is longer than the length of the recording medium P loaded on the loading surface 22 in the front-rear direction and of which the apical end portion is tapered.
As shown in
By rotating the pair of folding rollers 92 and 93, the folded recording medium P is transported to the transporting rollers 96. Further, the transporting rollers 96 transport the plurality of recording media P folded by the pair of folding rollers 92 and 93 and the push-in portion 94, and ejects the recording medium P to the second ejection section 12.
The post-processing executed by the post-processing section 90 is not limited to the above-mentioned processing. As the post-processing, for example, only one of binding processing of binding the plurality of recording media P and folding processing of folding the plurality of recording media P may be performed. Further, the post-processing may be cutting processing of cutting the recording medium P, drilling processing of making a hole in the recording medium P, or the like, and may be processing executed on the recording medium P on which an image is formed.
In the present exemplary embodiment, as shown in
Here, in a case where the recording medium P loaded on the loading surface 22 is in a freely bendable state (hereinafter, referred to as a form A), as shown in
In contrast, in the present exemplary embodiment, as described above, the abutting section 75 pushes the upper end P1 of the recording medium P downward and abuts the lower end P2 against the supporting section 50 in the state of the restriction performed by the pushing section 70. Therefore, as compared with the form A, trouble in abutting of the lower end P2 of the recording medium P against the supporting section 50 is suppressed.
Further, in the present exemplary embodiment, the pushing section 70 comes into contact with the recording medium P in a state where the recording medium P loaded on the loading surface 22 is movable along the direction of pushing (toward the obliquely lower right side, in the present exemplary embodiment) performed by the abutting section 75. As a result, the pushing section 70 restricts bending of the recording medium P.
For this reason, as compared with a case where the movement of the recording medium P along the direction of pushing (toward the obliquely lower right side, in the present exemplary embodiment) performed by the abutting section 75 is restricted, in a case where the abutting section 75 pushes the upper end P1 of the recording medium P downward, buckling of the recording medium P on the upper end P1 side is suppressed.
Further, in the present exemplary embodiment, the gap 72S (refer to
Therefore, as compared with a case where the gap 72S is the same as the thickness of all of the recording media P loaded on the loading surface 22, the recording medium P is easily moved in the direction of pushing performed by the abutting section 75 (toward the obliquely lower right side, in the present exemplary embodiment). In addition, in a case where the abutting section 75 pushes the upper end P1 of the recording medium P downward, buckling of the recording medium P on the upper end P1 side is suppressed.
Further, in the present exemplary embodiment, the pushing section 70 increases the gap 72S as the number of loaded recording media P loaded on the loading surface 22 increases.
Therefore, as compared with a case where the gap 72S is consistently constant, even in a case where the number of loaded recording media P loaded on the loading surface 22 increases, the recording medium P is easily moved in the direction of pushing performed by the abutting section 75 (toward the obliquely lower right side, in the present exemplary embodiment). In addition, in a case where the abutting section 75 pushes the upper end P1 of the recording medium P downward, buckling of the recording medium P on the upper end P1 side is suppressed.
Further, in the present exemplary embodiment, as shown in
For this reason, as compared with a case where the pushing section 70 is consistently positioned at a contact position at which the pushing section 70 comes into contact with the recording medium P transported toward the loading surface 22, trouble in loading of the recording medium P on the loading surface 22 is suppressed.
Specifically, in the present exemplary embodiment, as shown in
For this reason, as compared with a case where the pushing section 70 moves in a direction in which the pushing section 70 approaches the loading surface 22 while the position in the up-down direction remains constant from the non-contact position, it is easy to eliminate bending of the upper end P1 of the recording medium P toward the right side. Thus, trouble in abutting of the lower end P2 of the recording medium P against the supporting section 50 is suppressed.
More specifically, in the present exemplary embodiment, as shown in
For this reason, as compared with a case where the pushing section 70 moves in a state where the facing surface 72 facing toward the loading surface 22 is tilted with respect to the loading surface 22 in a direction in which the pushing section 70 approaches the loading surface 22 while being displaced upward from the non-contact position, it is easy to eliminate bending of the upper end P1 of the recording medium P toward the right side. Thus, trouble in abutting of the lower end P2 of the recording medium P against the supporting section 50 is suppressed.
Further, in the present exemplary embodiment, as shown in
For this reason, as compared with a case where the pushing section 70 comes into contact with the recording medium P in a state where the pushing section 70 is positioned under the upper end P1 of the recording medium P, it is easy to eliminate bending of the upper end P1 of the recording medium P toward the right side. Thus, trouble in abutting of the lower end P2 of the recording medium P against the supporting section 50 is suppressed.
In the present exemplary embodiment, as shown in
Thereby, as shown in
Further, in the present exemplary embodiment, the aligning section 80 comes into contact with the side ends on both sides of the recording medium P in a state of the restriction performed by the pushing section 70, thereby aligning the side ends of the recording medium P.
Therefore, as compared with a case where the recording medium P loaded on the loading surface 22 is in a freely bendable state, trouble in alignment of the side ends (specifically, the front end P3 and the rear end P4) of the recording medium P is suppressed.
In the present exemplary embodiment, the transporting rollers 32A are used as an example of the transporting section. However, the present invention is not limited thereto. As the example of the transporting section, for example, a transport belt, a transport drum, or the like may be used, and any constituent section that is able to transport the recording medium P may be used.
Further, in the present exemplary embodiment, in the contact state, a part of the recording medium P transported by the transporting rollers 32A on the lower end P2 side is in contact with the loading surface 22, and a part of the recording medium P on the upper end P1 side is separated from the loading surface 22 and is sandwiched between the transporting rollers 32A. However, the present invention is not limited thereto. For example, the upper end P1 of the recording medium P may come out of the transporting rollers 32A, and a part of the recording medium P on the upper end P1 side may come into contact with the transporting rollers 32A. Further, in a case where a transport belt, a transport drum, or the like is used as an example of the transporting section, in the contact state, a part of the recording medium P transported by the transporting rollers 32A on the lower end P2 side comes into contact with the loading surface 22, and a part of the recording medium P on the upper end P1 side is separated from the loading surface 22 and is in contact with the transporting section.
Further, in the present exemplary embodiment, the pushing section 70 has a pushing function of pushing the recording medium P, which is transported by the transporting rollers 32A, toward the loading surface 22 to move the recording medium P to the loading surface 22, and has a restricting function of coming into contact with the recording medium P loaded on the loading surface 22 to restrict bending of the recording medium P. However, the present invention is not limited thereto. For example, the pushing section 70 may have a configuration in which only the restricting function is provided, and a constituent section other than the pushing section 70 has the pushing function.
Further, in the present exemplary embodiment, the gap 72S (refer to
Further, in the present exemplary embodiment, the gap 72S is increased in the pushing section 70 as the number of loaded recording media P loaded on the loading surface 22 increases. However, the present invention is not limited thereto. For example, the gap 72S may be configured to be consistently constant.
Further, in the present exemplary embodiment, as shown in
Specifically, in the present exemplary embodiment, as shown in
More specifically, in the present exemplary embodiment, as shown in
Further, in the present exemplary embodiment, as shown in
In the present exemplary embodiment, as shown in
Further, in the present exemplary embodiment, the aligning section 80 comes into contact with the side ends on both sides of the recording medium P in a state of the restriction performed by the pushing section 70, thereby aligning the side ends of the recording medium P. However, the present invention is not limited thereto. For example, the aligning section 80 may be configured to come into contact with the side ends on both sides of the recording medium P in a state where the recording medium P loaded on the loading surface 22 is in a freely bendable state.
In the present modification example, as shown in
As shown in
The non-contact position is a position of non-contact with the recording medium P transported toward the loading surface 22. The non-contact position can also be set as a position at which the pushing section 170 is separated from the transport path of the recording medium P transported to the loading surface 22. In the present exemplary embodiment, as shown in
As shown in
As the moving mechanism which moves the pushing section 170, the same moving mechanism 60 as described above is used. In the present modification example, the long hole 65B in the moving mechanism 60 is formed in, for example, a substantially L-shaped geometric shape. The connecting shaft 63A of the first link 63 moves from the lower end to the upper end of the long hole 65B having a geometric shape. Thereby, the pushing section 170 moves in the approaching direction (referring to the arrow X1) in which the pushing section 170 approaches the loading surface 22 while being displaced downward with respect to the transporting roller 32L from the non-contact position. Thereafter, the pushing section 170 moves in the approaching direction (referring to the arrow X1) while being displaced upward, thereby realizing an operation in which the pushing section 170 comes into contact with the recording medium P.
In the present modification example, as shown in
In the present modification example, as shown in
The retraction position is a position at which the pushing section 270 retracts from the recording medium P loaded on the loading surface 22, and the pushing section 270 is disposed along the guiding surface 42 of the guiding section 40 at the retraction position. Therefore, the pushing section 270 guides the recording medium P transported toward the loading surface 22 to the loading surface 22 at the retraction position.
As shown in
As the moving mechanism which moves the pushing section 270, for example, a moving mechanism 60 having long holes 65B formed in a geometric shape is used, as in the first modification example described above.
The present invention is not limited to the above-mentioned exemplary embodiment, and various modifications, changes, and improvements can be made without departing from the scope of the present invention. For example, the above-mentioned modification examples may be configured to be combined with each other as appropriate.
(((1)))
A post-processing device comprising:
The post-processing device according to (((1))),
The post-processing device according to (((2))),
The post-processing device according to (((3))),
The post-processing device according to any one of (((1))) to (((4))),
The post-processing device according to (((5))),
The post-processing device according to (((6))),
The post-processing device according to (((6))) or (((7))),
The post-processing device according to any one of (((1))) to (((8))),
The post-processing device according to (((9))),
The post-processing device according to any one of (((1))) to (((10))), further comprising
The post-processing device according to any one of (((1))) to (((11))), further comprising
The post-processing device according to any one of (((1))) to (((12))),
An image forming apparatus comprising:
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
---|---|---|---|
2023-036732 | Mar 2023 | JP | national |
2023-050215 | Mar 2023 | JP | national |
2023-050217 | Mar 2023 | JP | national |
2023-148272 | Sep 2023 | JP | national |
2023-160231 | Sep 2023 | JP | national |
2023-163181 | Sep 2023 | JP | national |