The present disclosure relates generally to light fixtures, and more particularly to post-top light fixtures with features that simplify repair, maintenance, and replacement.
Some top-post light fixtures include a hood, a light engine, and a carriage. The light engine is generally positioned between the hood and the carriage and is typically secured to the carriage with screws. To access a cavity of the carriage, the screws securing to the carriage have to be removed. Further, because the light module of the light engine is generally on the side of the light engine facing the cavity of the carriage, testing and/or replacing the light module requires the removal of the light engine from the carriage by removing the screws securing the light engine to the carriage. In some cases, the need to remove screws to access the cavity of the carriage and to test and/or replace the light module of the light engine may be inconvenient. Thus, a solution that eliminates or reduces the need to use screws for the secure attachment of the light engine to the carriage may be desirable.
The present disclosure relates generally to light fixtures, and more particularly to post-top light fixtures with features that simplify repair and maintenance. In an example embodiment, a light fixture includes a carriage, a hood rotatably attached to the carriage, and a light engine that includes a plate and a light module. The light module is attached to the plate, and the plate is rotatably attached to the carriage.
These and other aspects, objects, features, and embodiments will be apparent from the following description and the appended claims.
Reference will now be made to the accompanying drawings, where:
The drawings illustrate only example embodiments and are therefore not to be considered limiting in scope. The elements and features shown in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the example embodiments. Additionally, certain dimensions or placements may be exaggerated to help visually convey such principles. In the drawings, the same reference numerals that are used in different drawings designate like or corresponding, but not necessarily identical elements.
In the following paragraphs, particular embodiments will be described in further detail by way of example with reference to the figures. In the description, well known components, methods, and/or processing techniques are omitted or briefly described. Furthermore, reference to various feature(s) of the embodiments is not to suggest that all embodiments must include the referenced feature(s).
In some example embodiments, the light engine 150 may include a light module 112 that is attached to the plate 110. The light module 112 may include light sources 114, such as light emitting diode (LED) light sources, positioned to emit light toward a cavity 116 of the carriage 104. The light module 112 may be positioned in a recess section 136 formed in the plate 110 such that the light module 112 is flush with the portions of the plate 110 that surrounds the recess section 136. Fins 138 may extend from the back of the recess section 136 toward a cavity 118 of the hood 102 to dissipate heat generated by the light module 112 away from the plate 110. To illustrate, the fins 138 and the light module 112 may be on opposite sides of the recess section 136.
In some example embodiments, the light engine 150 may also include a driver 140 that provides power to the light module 112 using one or more electrical connections (e.g., electrical wires) as can be readily understood by those of ordinary skill in the art. The driver 140 may be secured to the plate 110 using a bracket 142 that is attached to the plate 110, for example, using fasteners. The light engine 150 may also include other components such as a transformer 144, a surge suppressor 152, etc. When the hood 102 is closed as shown in
In some example embodiments, the carriage 104 includes a post attachment section 106, a base 108, and a top frame 128. The base 108 may be attached to the post attachment section 106, and the post attachment section 106 may be used to attach the top-post light fixture 100 to a post (not shown) as can be readily understood by those of ordinary skill in the art. The carriage 104 may also include arms 120, 122, 124, 126 that are connected to and extend between the base 108 and the top frame 128. The base 108, the arms 120, 122, 124, 126, and the top frame 128 may define the cavity 116 of the carriage 104. An opening 148 of the carriage 104 may be bounded by the top frame 128 and may be used to access the cavity 116 of the carriage 104 from above the carriage 104. For example, lenses (not shown) may be inserted into the cavity 116 of the carriage 104 through the opening 148 and may be positioned between adjacent ones of the arms 120, 122, 124, 126 as can be readily understood by those of ordinary skill in the art.
In some example embodiments, the hood 102 and the plate 110 may be rotatably attached to the carriage 104 using hinge pins 132, 134 and attachment structures of the hood 102, the carriage 104, and the plate 110 as explained below in more detail. For example, the hinge pins 132, 134 may be used to rotatably attach the hood 102 and the plate 110 to an attachment section 130 of the top frame 128 of the carriage 104 that includes attachment structures.
To illustrate, in
In some example embodiments, the hood 102 and the carriage 104 may be made from a suitable material (e.g., aluminum, etc.) using methods, such as die casting, as can be readily understood by those of ordinary skill in the art with the benefit of this disclosure. The plate 110 including the fins 138 may be made from a suitable material (e.g., aluminum, etc.) using methods (e.g., die casting) as can be readily understood by those of ordinary skill in the art with the benefit of this disclosure. In some alternative embodiments, the plate 110 may be made from one or more materials such as sheet metal using methods such as stamping, cutting, drilling, etc. as can be readily understood by those of ordinary skill in the art with the benefit of the scope of this disclosure.
By using the rotatable plate 110, the light fixture 100 provides an easy access to the cavity 116 of the carriage 104 through the opening 148 without requiring the removal of screws. The rotatability of the plate 110 also enables the maintenance, repair, and replacement of the light module 112 without requiring the removal of screws to access the light module 112. Because, in some example embodiments, the rotatability of the plate 110 enables the removal of the plate 110 from the carriage 104 without first removing the hood 102 and/or the hinge pins, the light fixture 100 simplifies the process of replacing the light engine 150.
In general, the hood 102 and the plate 110 may be rotated to positions other than shown in
In some example embodiments, the plate 110 includes attachment structures 214, 216 that extend out from a perimeter edge 218 of the plate 110. The hinge pin 132 may be positioned in slots of the attachment structures 202, 204 of the carriage 104 and in a slot of the attachment structure 214 of the plate 110. The hinge pin 134 may be positioned in slots of the attachment structures 208, 210 of the carriage 104 and in a slot of the attachment structure 216 of the plate 110. As more clearly shown in
In some example embodiments, the attachment structure 208 may extend upward from the attachment section 130, and the attachment structure 210 may extend downward from the attachment section 130 such that the attachment structures 208 and 210 extend in opposite directions with respect to the top frame 128. The attachment structures 208, 210 may be curved such that the attachment structures 208, 210 each have a generally semi-circular (e.g., a u-shaped or upside-down u-shape) cross-section. The attachment structure 208 may include a slot 310 for receiving the hinge pin 134 and that extends entirely through the attachment structure 208. The attachment structure 210 may include a slot 312 for receiving the hinge pin 134. In contrast to the attachment structure 208, the attachment structure 210 may be closed at one end distal from the attachment structure 208 by a backing wall 306 that prevents the hinge pin 134 from moving beyond the attachment structure 210 when the hinge pin 134 is inserted in the slot 312.
Referring to
In some example embodiments, the attachment structure 208 may also have a slot opening that faces down while attachment structure 210 has a slot opening that faces up in the orientation of the carriage 104 shown on
In some example embodiments, the plate 110 may be rotatable about the hinge pins 132, 134 between the position of the plate 110 shown in
Referring to
In some alternative embodiments, the attachment structures 202, 204, 208, 210, 214, 216 may have a different shape than shown without departing from the scope of this disclosure. In some alternative embodiments, the attachment structures 202, 204, 208, 210, 214, 216 may be at different locations than shown without departing from the scope of this disclosure. In some alternative embodiments, the light fixture 100 may include fewer or more attachment structures than shown without departing from the scope of this disclosure. For example, the plate 110 may include a single attachment structure or more than two attachment structures. As another example, the carriage 104 may include a single or three or more attachment structure at each end portion of the attachment section 130 without departing from the scope of this disclosure.
In some example embodiments, the attachment structure 510 may include a slot 514 for receiving an end portion of the hinge pin 132, and the attachment structure 512 may include a slot 516 for receiving an end portion of the hinge pin 134. A backing wall 602 at an end of the slot 514 prevents the movement of the hinge pin 132 beyond the slot 514 when the hinge pin 132 is inserted in the slot 514. For example, the backing wall 602 may be part of the perimeter wall 508 of the hood 102. A backing wall similar to the backing wall 602 may prevent the movement of the hinge pin 134 beyond the slot 516 when the hinge pin 134 is inserted in the slot 516.
In some example embodiments, the attachment structure 510 may include a hole 518 for inserting a screw that retains the hinge pin 132 in the slot 514 as shown in
As more clearly shown in
As more clearly shown in
In some example embodiments, a screw 702 that is inserted in the hole 518 may retain the hinge pin 132 in the slot 514 of the attachment structure 510 such that the hood 102 is rotatably attached to the carriage 104 by the hinge pin 132 as more clearly shown in
In some example embodiments, a screw 802 that is inserted in the hole 520 may retain the hinge pin 134 in the slot 516 of the attachment structure 512 such that the hood 102 is rotatably attached to the carriage 104 by the hinge pin 134 as more clearly shown in
In some example embodiments, the hood 102 may be detached/removed from the carriage 104 by loosening and/or removing the screws 702 and 802 such that the hood 102 can be moved to remove the hinge pins 132 and 134 from the slots 514 and 516, respectively. In some example embodiments, after the removal of the hood 102, the plate 110 can be removed/detached from the carriage 104 after pulling the hinge pins 132, 134 out from the slots of the attachment structures of the carriage 104 and the slots of the attachment structures of the plate 110. Alternatively, the plate 110 may be removed/detached from the carriage 104 without first removing the hinge pins 132, 134. To illustrate, after removing the hood 102 as described above, the plate 110 may be rotated to a position that is, for example, more than 90 degrees from the position of the plate 110 shown in
In some alternative embodiments, means other than the screws 702, 802 may be used to retain the hinge pins 132, 134 in the slots of the attachment structures of the hood 102 without departing from the scope of this disclosure. In some alternative embodiments, the attachment structures of the hood 102 may have a different shape and/or different features than shown without departing from the scope of this disclosure. In some alternative embodiments, the hinge pins 132, 134 may have a different shape than shown without departing from the scope of this disclosure.
In some example embodiments, the light engine 900 also includes a driver 906 (e.g., an LED driver) that is secured to the plate 902 using a bracket 910 and fasteners as can be readily understood by those of ordinary skill in the art with the benefit of the scope of this disclosure. The light engine 900 may also include other components such as a surge suppressor 908 disposed on a surface 912 of the plate 902.
In some example embodiments, attachment structures 916, 918 extend out from a perimeter edge 920 of the plate 902. For example, the attachment structures 916, 918 extend out from the plate 902 at opposite ends of the perimeter edge 920. Alternatively, the attachment structures 916, 918 may extend out from the plate 902 at different locations than shown without departing from the scope of this disclosure. In some example embodiments, the attachment structures 916, 918 may have a cylindrical shape and may include a respective slot 922, 924 for receiving a hinge pin. To illustrate, the attachment structure 916 may include the slot 922 that extends through the attachment structure 916, and the attachment structure 918 may include the slot 924 that extends through the attachment structure 918. In contrast to the attachment structures 214, 216 of the plate 110 shown in
In some example embodiments, the plate 902 may be made from a suitable material such as aluminum as can be readily understood by those of ordinary skill in the art with the benefit of the scope of this disclosure. For example, the plate 902 may be made using methods such as die casting. In some alternative embodiments, the plate 902 may be made from one or more materials sheet metal using methods such as stamping, cutting, drilling, etc. as can be readily understood by those of ordinary skill in the art with the benefit of the scope of this disclosure.
In some alternative embodiments, the attachment structures 916, 918 may have a different shape than shown without departing from the scope of this disclosure. In some alternative embodiments, one or more components of the light engine 900 may be omitted without departing from the scope of this disclosure.
In some example embodiments, the plate 902 may be rotated between the position shown in
By using the rotatable plate 902, the light fixture 100 can provide an easy access to the cavity 116 of the carriage 104 through the opening 148 without requiring the removal of screws. The rotatability of the plate 902 also enables the maintenance, repair, and replacement of the light module 926 of the light engine 900 without requiring the removal of screws to access the light module 926.
In some alternative embodiments, the light engine 900 may include more or fewer components than shown without departing from the scope of this disclosure. For example, the driver 906 may be omitted or may be separate from the light engine 900 without departing from the scope of this disclosure. In some alternative embodiments, the hood 102 and the plate 902 may be rotatably attached to the carriage 104 in a different manner than shown without departing from the scope of this disclosure.
In contrast to the light fixture 100 of
By using the rotatable plate 110, the light fixture 1100 can provide an easy access to the cavity 116 of the carriage 104 through the opening 148 (shown in
In some alternative embodiments, the light engine 1108 may include the plate 900 of
In some example embodiments, the hood 1202 may be rotatably attached to the carriage 104 using the hinge pins 132, 134, for example, in a similar manner as described with respect to the hood 102 of the light fixture 100 shown in
In some example embodiments, the carriage 104 may include the post attachment section 106, the base 108, and the top frame 128 that includes the attachment section 130. The base 108 may be attached to the post attachment section 106, and the post attachment section 106 may be used to attach the top-post light fixture 100 to a post (not shown) as can be readily understood by those of ordinary skill in the art. The carriage 104 may also include the arms 120, 122, 124, 126 that are connected to and extend between the base 108 and the top frame 128. The base 108, the arms 120, 122, 124, 126, and the top frame 128 may define the cavity 116 of the carriage 104. An opening 148 of the carriage 104 may be bounded by the top frame 128 and may be used to access the cavity 116 of the carriage 104 from above the carriage 104. For example, lenses (not shown) may be inserted into the cavity 116 of the carriage 104 through the opening 148 and may be positioned between adjacent ones of the arms 120, 122, 124, 126 as can be readily understood by those of ordinary skill in the art.
In some example embodiments, the light engine 1216 may also include a light module 1212 that is attached to the plate 1204. The light module 1212 may include light sources 1214, such as light emitting diode (LED) light sources, positioned to emit light toward the cavity 116 of the carriage 104 when the hood 1202 is closed over the carriage 104 in a similar manner as shown in
In some example embodiments, the plate 1204 of the light engine 1216 may be rotated to various positions while attached to the hood 1202 by the mounting structures 1208, 1210 and hinge pins. For example, the plate 1204 may be rotated to the position shown in
In some example embodiments, the plate 1204 may be rotated to a position, such as the position shown in
In some example embodiments, the plate 1204 may be rotated along with the hood 1202. For example, the plate 1204 may be held in a fixed position with respect to the hood 1202, for example, as shown in
In some example embodiments, the hood 1202 and the carriage 104 may be made from a suitable material (e.g., aluminum, etc.) using methods, such as die casting, as can be readily understood by those of ordinary skill in the art with the benefit of this disclosure. In some example embodiments, the plate 1204 may be made from one or more materials such as sheet metal using methods such as stamping, cutting, drilling, etc. as can be readily understood by those of ordinary skill in the art with the benefit of the scope of this disclosure. In some alternative embodiments, the plate 1204 may be made using a die casting method as can be readily understood by those of ordinary skill in the art with the benefit of the scope of this disclosure.
By using the rotatable plate 1204 that is attached to the hood 1202, the light fixture 1200 can provide an easy access to the cavity 116 of the carriage 104 through the opening 148 of the carriage 104 without requiring the removal of screws. The rotatability of the plate 1204 also enables the maintenance and repair of the light module 1212 of the light engine 1216 without requiring the removal of screws to access the light module 1212. The attachment of the plate 1204 to the hood 1202 also enables the light engine 1216 including the plate 1204 to be removed from the carriage 104 as a unit by just removing/detaching the hood 1202 from the carriage 104. The attachment of the plate 1204 to the hood 1202 also enables the light engine 1216 including the plate 1204 to be removed from the hood 1202 and replaced by another light engine without requiring the removal of the hood 1202.
In some alternative embodiments, some of the components of the light fixture 1200 may be omitted without departing from the scope of this disclosure. In some alternative embodiments, some components of the light fixture 100 may have different shapes than shown without departing from the scope of this disclosure. For example, the light module 1212 may have a non-rectangular shape. In some alternative embodiments, the light engine 1216 may include more or fewer components than shown without departing from the scope of this disclosure. For example, the light engine 1216 may include a driver without departing from the scope of this disclosure. In some alternative embodiments, the hood 1202 may be rotatably attached to the carriage 104 in a different manner than shown without departing from the scope of this disclosure. In some alternative embodiments, the plate 1204 may be rotatably attached to the hood 1202 in a different manner than shown without departing from the scope of this disclosure.
In some example embodiments, the hinge pin 134 is positioned in the slots of attachment sections 208, 210 as well as in a slot in the attachment structure 1314 of the hood 1202. For example, the attachment structure 1314 may correspond to the attachment structure 512 of the hood 102 shown in
In some example embodiments, the hood 1202 includes the attachment structures 1208, 1210. For example, the attachment structures 1208, 1210 may be integrally built with a wall 1310 of the hood 1202. A curved section of a hinge bracket 1302 is positioned in a bracket slot of the attachment structure 1208, and a curved section of a hinge bracket 1304 is positioned in a bracket slot of the attachment structure 1210. A hinge pin 1306 is positioned in a slot of the curved section of the bracket 1302 and slots formed in the attachment structure 1208. A hinge pin 1308 is positioned in a slot of the curved section of the bracket 1304 and slots formed in the attachment structure 1210. The hinge pins 1306 and 1308 may be retained in the slots of the attachment structures 1208 and 1210, respectively, by one or more respective fasteners as explained in more detail below with respect to
In some alternative embodiments, the attachment structures 1208, 1210 may be at different locations than shown without departing from the scope of this disclosure. In some alternative embodiments, the hood 1202 may include more or fewer than two attachment structures than shown without departing from the scope of this disclosure. In some alternative embodiments, the attachment structures 1208, 1210 may have a different shape than shown without departing from the scope of this disclosure. In some alternative embodiments, the hood 1202 may rotatably attached to the carriage 104 in a different manner than shown without departing from the scope of this disclosure.
Referring to
In some example embodiments, the hinge pin 1408 is positioned in the slot 1600 of the hinge bracket 1402 and in the pin slots 1504, 1506 of the attachment structure 1400. The hinge pin 1408 may be retained in the pin slots 1504, 1506 by fasteners 1412, 1414 that are inserted in respective holes 1508, 1510 formed in the attachment structure 1400. To illustrate, the heads of the fasteners 1412, 1414 may prevent the hinge pin 1408 from moving out of the pin slots 1504, 1506 of the attachment structure 1400. The fastener 1412 may include a washer 1416, and the fastener 1414 may include a washer 1418. For example, the washers 1416, 1418, instead of the heads of the fasteners 1412, 1414, may be in contact with the hinge pin 1408 as shown in
In some alternative embodiments, the attachment structure 1400 may have a different shape than shown without departing from the scope of this disclosure. In some alternative embodiments, the hinge bracket 1402 and the hinge pin 1408 may have a different shape than shown without departing from the scope of this disclosure. In some alternative embodiments, the attachment structure 1400 may have different slots or the slots of the attachment structure 1400 may be at different locations than shown without departing from the scope of this disclosure. In some alternative embodiments, the hinge pin 1408 may be retained by means other than the screws 1412, 1414 without departing from the scope of this disclosure.
In some example embodiments, the hinge bracket 1302 is fixedly attached to plate 1204 by one or more fasteners 1802 (e.g., screws, rivets, etc.), and the hinge bracket 1304 is fixedly attached to the plate 1204 by one or more other fasteners 1804 (e.g., screws, rivets, etc.). The one or more fasteners 1802, 1804 extend through the one or more holes 1410 (shown in
In some example embodiments, the thumb screw 1220 may be used to secure the plate 1204 to the hood 1202 such that the plate 1204 does not rotate, for example, when it is desired to keep the opening 148 of the carriage 104 open. For example, the plate 1204 may be attached to the hood 1202 by the thumb screw 1220 in the position shown in
In some alternative embodiments, the light module 1212 may not be recessed. For example, the plate 1204 may not include the recess section 1810 without departing from the scope of this disclosure. In some alternative embodiments, the light module 1212 may include more or fewer light sources (e.g., LED light sources) than shown without departing from the scope of this disclosure. In some alternative embodiments, more or fewer than two hinge brackets may be attached to the plate 1204 without departing from the scope of this disclosure. In some alternative embodiments, the hinge brackets 1302, 1304 may be at different locations than shown without departing from the scope of this disclosure. In some alternative embodiments, the plate 1204 may have a different shape than shown without departing from the scope of this disclosure.
Although particular embodiments have been described herein in detail, the descriptions are by way of example. The features of the embodiments described herein are representative and, in alternative embodiments, certain features, elements, and/or steps may be added or omitted. Additionally, modifications to aspects of the embodiments described herein may be made by those skilled in the art without departing from the scope of the following claims, the scope of which are to be accorded the broadest interpretation so as to encompass modifications and equivalent structures.
Number | Date | Country | Kind |
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20206762 | Nov 2020 | EP | regional |
This application is the U.S. National Phase application under 35 U.S.C. § 371 of International Application No. PCT/EP2021/078964, filed on Oct. 19, 2021, which claims the benefits of U.S. Patent Application No. 63/108,596, filed on Nov. 2, 2020 and European Patent Application No. 20206762.5, filed on Nov. 10, 2020. These applications are hereby incorporated by reference herein.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/078964 | 10/19/2021 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2022/090000 | 5/5/2022 | WO | A |
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63108596 | Nov 2020 | US |