The present disclosure relates generally to apparati capable of carrying out an extraction of an infusible material and related methods, and more particularly to systems for extracting an infusion such as from coffee or tea.
“Pour over” systems for extracting an infusion have been around for decades. In such systems, an infusible material is placed in an infusing container of some kind that in turn is typically placed on top of a drinking vessel. Hot water or other liquid is then “poured over” or otherwise introduced into the infusing container on top of the infusible material, and the liquid is permitted to form an infusion (e.g., coffee or tea). The resulting infusion then permitted to progress through the infusible material and sometimes one or more filter media under the action of gravity and then exits the infusing container and drips downwardly into the drinking vessel.
A main function of these extraction systems is to ensure a separation between bulk infusible material such as coffee grinds and tea leaves, from an extract intended for consumption. While many different designs have been implemented, there is still room for improvement in achieving optimal performance. The present disclosure improves upon the state of the art.
Advantages of the present disclosure will be set forth in and become apparent from the description that follows. Additional advantages of the disclosure will be realized and attained by the methods and systems particularly pointed out in the written description and claims hereof, as well as from the appended drawings.
The present disclosure includes many embodiments of devices and related methods for creating an infused extract from a mixture of infusible material and one or more liquids. Any desired infusible material can be used, as well as any desired combination of liquids.
Various embodiments are provided herein of an extract separation apparatus that are useful for separating an infused extract from a mixture of an infusible material and the extract. The apparatus can typically include an infusion container made of any of a variety of materials, including metals (e.g., stainless steel, copper, aluminum, magnesium, and the like), plastics (e.g., ABS, polyethylene terephthalate, acrylic, polypropylene, and the like), and/or composite materials, such as fiber reinforced resins, ceramics, combinations of these materials, and the like.
The infusing container can have an integral filter or a removable filter and/or a disposable filter. The infusing container can be cylindrically shaped, conically shaped and the like and have a circular cross section in some illustrated embodiments, but the infusing container may alternatively have a polygonal, curved or undulating cross-section, as desired. If provided, an integral filter can form a bottom surface of the infusing container defining a plurality of openings therethrough. Whether or not an integral filter is included, a disposable (e.g., paper or polymeric) filter can be used additionally. Experience has shown that brews made using pour over infusing containers made in accordance with the present disclosure can achieve high clarity and/or more body, depending on the configuration of the filtration used. The disclosed embodiments can work well with off-the-shelf ground coffee and provide even extraction.
In some implementations, the infusing container can include a double wall to decrease heat transfer in a radially outward direction from a heated mixture of infused extract and infusible material disposed within the infusing container. This design is particularly suitable for being NSF (National Sanitation Foundation) compliant for food-service applications. The disclosed embodiments have been shown to provide even extraction, fast brew time with reduced heat loss. Some implementations provide for a cylindrical coffee bed that can allow for very even extraction of coffee as all the water introduced into the infusing container effectively contacts about the same amount of coffee, wherein the coffee bed has an even thickness. This is in contrast to other previous designs in the art that permits water to exit the coffee bed very early.
Various implementations of infusion containers disclosed herein are typically provided with a large number of orifices or holes defined therethrough distributed in various patterns to encourage even flow and even extraction.
Some implementations in accordance with the disclosure define a cylindrical coffee bed in use, and may additionally or alternatively include a perforated bottom wall that may be planar or downwardly curved. This can encourage a flat top surface on the resulting coffee bed after brewing, which is a leading indicator of even extraction to a user. In particular, a convex lower exit surface of the filter element encourages liquid to adhere to the surface and drip downwardly toward the center of the filter element by way of the Coanda effect. Directing the infused extract toward the center of the lower facing surface of the filter element creates a single stream of fluid with a relatively low surface area, further reducing heat loss from the infused extract as contrasted with a filter surface that develops multiple, relatively smaller streams that have a higher collective ratio of volume to surface area, or Biot number. In some illustrated embodiments, a curved metal filter gathers all finished infused extract into one stream that drops from the central bottom location of the infusing container.
Embodiments made in accordance with the disclosure facilitate faster extraction, which also helps reduce heat loss. Faster extraction and throughput of the disclosed embodiments permits more thermal energy to remain in the coffee.
Some embodiments can include a partial or full external polymeric/dielectric (e.g. silicone) coating to provide enhanced thermal insulation during brewing. The coating can be located in a grip region to permit a user to grasp a portion of the infusing container while its contents are still hot. Some embodiments of the infusing container can include a double wall that defines a gap there-between along all or some of the circumferential extent of the infusing container. The gap can be an air gap or dead air space to enhance thermal resistance along a radially outward direction. The gap can also be at least partially occupied by a thermally resistant material, such as a dielectric or other insulating material (e.g., silicone).
In some implementations, the peripheral wall of the infusing container can be conical or otherwise tapered radially outwardly or funnel shaped. Some embodiments include a wall angle that is relatively steep (e.g., between 10 and 35 degrees from vertical, or any angle therebetween of about one degree inclusive of the endpoints of said range). This is typically steeper than infusing containers known in the art. This has the net effect, for a given volume of infused extract, to result in a taller water column and enhanced hydrostatic pressure within the coffee bed and filter element to drive flow through the infusing container.
The filter element, such as a permanent (e.g., metal) filter element preferably defines opening therethrough that occupy at least 5 percent of its surface area, 6, 7, 8, 9, 10 or more percent of its surface area, for example. This can be provided, for example, by providing precision punched holes through the filter element to allow greater flow to speed up brewing time and reduce heat loss. In other implementations, holes can be fabricated at least in part by other methods. For example, if desired, the holes can be chemically etched, laser cut and the like. The openings through the filter element can be any shape or size. In some implementations, the filter openings can be non-cylindrical along all or a portion of their lengths. For example, the openings can be conical and flare open toward the lower surface of the filter element to enhance siphoning at the lower surface of the filter element due to surface tension effects, further speeding flow and extraction, and reducing heat loss from the liquid, as well as making the openings easier to clean.
The peripheral wall of the infusing container can be conical or otherwise funnel shaped, and be provided with one or more inflection or bend points at which the angle of taper increases. These bend points can form peripheral lines or indicia that can be used as indicia to mark, for example, the level to which coffee grounds should be added to form the coffee bed, and also the level to which the infusing container should be filled with hot water after the coffee has been added. Such indicia can also provide a physical target at which to aim for a user to aim for when performing a swirling motion when dispensing water into the infusing container.
In some implementations, one or more bypass ports or openings can be provided through a support disc that supports the infusing container over a second container to permit a user to perform bypass brewing wherein the user can dilute the infused extract by adding water directly into the second container to infused extract formed by the infusing container. The bypass port can also permit the user to see the level of infused extract in the second container to help to prevent overfilling. The support disc or plate at or near the bottom of the infusing container can include a peripheral flange formed, for example by a rolled lip or other atraumatic surface or shape to enhance safety. If provided in the form of a rolled edge, the rolled edge can include an overmolded layer to enhance sanitation and/or for aesthetic purposes.
A filter paper can additionally be used to enhance filtration by disposing the filter paper in the infusing container prior to adding coffee grounds or other infusible material. A relatively large number of flutes can be provided in the filter to make each individual flute relatively smaller and help to prevent the clogging of the flutes.
It is to be understood that the foregoing general description and the following detailed description are illustrative and are intended to provide further explanation of the disclosed embodiments. The accompanying drawings, which are incorporated in and constitute part of this specification, are included to illustrate and provide a further understanding of the disclosed methods and systems. Together with the description, the drawings serve to explain principles of the disclosure.
The accompanying appendices, drawings, figures, images, etc. illustrate various example, non-limiting, inventive aspects, embodiments, and features (“e.g.,” or “example(s)”) in accordance with the present disclosure:
Reference will now be made in detail to the present preferred embodiments of the disclosure, examples of which are illustrated in the accompanying drawings. The methods and corresponding steps of the disclosed embodiments will be described in conjunction with the detailed description of the disclosed devices.
In accordance with the disclosure,
As illustrated, an infusing container 100 is depicted formed from an inner vessel having a compound shape formed from a cylinder and one or more intersecting conic sections. Container 100 includes an upper peripheral flange 110 that may include an insulating overmolded layer 109 (formed, for example, from a dielectric material such as plastic, wood or the like) to permit a user to hold or otherwise grip the flange when it includes hot contents. The overmolded layer can be overmolded onto the material of the container or can be molded separately and attached to the container by adhesive, or just by frictional forces. As illustrated, the layer 109 traverses upwardly along the side of the container, and traverses around a rolled edge of the upper peripheral flange and downwardly to surround the flange 110, and project radially inwardly into the container 100 to some extent. Flange 110 transitions into a first conical surface 108 that in turn transitions along an inflection line 116 to a second conical surface 112. Conical surface 112 in turn traverses downwardly and transitions along a second inflection line 118 to a generally cylindrical wall 114. The sections 108, 112, 114 can be shaped as indicated, or the peripheral wall may have a continuous curve such that it is a concave or convex bell shape. Wall section 114 depends downwardly and transitions into a floor section 130 that includes a plurality of perforations 132, 232 disposed therein (
As illustrated, embodiment 200 has a number of the same features as that of
All of the infusing containers herein can be made from a variety of materials such as metal, plastic and the like. The filter element 130, 230 can be integral or removable, as desired. In some implementations, the peripheral wall of the infusing container can be conical or otherwise tapered radially outwardly or funnel shaped. Some embodiments include a wall angle that is relatively steep (e.g., between 10 and 35 degrees from vertical, or any angle therebetween of about one degree inclusive of the endpoints of said range). This is typically steeper than infusing containers known in the art. This has the net effect, for a given volume of infused extract, to result in a taller water column and enhanced hydrostatic pressure within the coffee bed and filter element to drive flow through the infusing container.
The infusing containers can be any desired diameter (when circular, as depicted) having a diameter between about one inch and thirty six inches, for example, or any diameter therebetween in increments of about one half of an inch (1.0, 1.5, 2.0 . . . 19, 19.5, 20, 20.5 . . . 35.5, 36 inches). Thus, the infusing containers may be sized for personal use for brewing one cup of coffee or other beverage, or can be 20 inches in diameter for institutional or commercial use, as another example. It will be appreciated further that the infusing container may be polygonal in cross section, have an undulating cross-section, and the like.
Various embodiments are provided herein of an extract separation apparatus that are useful for separating an infused extract from a mixture of an infusible material and the extract. The apparatus can typically include an infusion container made of any of a variety of materials, including metals (e.g., stainless steel, copper, aluminum, magnesium, and the like), plastics (e.g., ABS, polyethylene terephthalate, acrylic, polypropylene, and the like), and/or composite materials, such as fiber reinforced resins, ceramics, combinations of these materials, and the like.
The filter elements in accordance with the present disclosure (e.g., 130, 230) may additionally be used in any type of brewing apparatus, such as espresso machines, traditional drip coffee makers, coffee presses, and the like. The disclosed embodiments may be modified with a suitable coupling at an upper end thereof to couple to an espresso machine. Thus, the present disclosure includes the disclosed infusion apparatus, as well as any electric or non-electric brewing apparatus that includes a filter made in accordance with the present disclosure or any electric or non-electric brewing apparatus that can receive a suitably configured infusion container as disclosed herein.
Any desired second or receiving container can be used, such as growlers, thermoses, flasks, beakers, cups, mugs, and the like. In some embodiments, the receiving container can be made from a transparent, translucent, and/or opaque material. The material of the receiving container itself can include a glass, a polymer, a ceramic, and/or a metal, for example.
The second container can be reusable or disposable, as desired. The second container can have any desired shape, including at least partially cylindrical, or can have a horizontal cross section along at least a part of its length that is rectangular (e.g., square), pentagonal, hexagonal, or the like. The second container can be provided with a flat base, an indented base, or a petaloid base (having one or more bosses, 3, 5, 7, etc.), for example. The second container in some embodiments can include a re-sealable or re-closable bag, pouch, or other flexible container that is opaque or translucent or transparent. In another embodiment, the receiving container is a travel cup or travel mug that can include an enhanced thermal mass.
It will be appreciated that a variety of alternatives in materials, construction techniques, configurations, shapes and the like can be made to any of the embodiments disclosed herein. For example, any feature discussed with respect to any embodiment of the infusing system, including but not limited to alignment structures and valves, may be suitably incorporated into any other embodiment of the infusing system. It will also be appreciated that the brewing reservoir of any disclosed embodiment can be configured so as to not actually touch the receiving container. Thus, while the present disclosure herein has been described with reference to particular preferred embodiments thereof, it is to be understood that these embodiments are merely illustrative of the principles and applications of the disclosure. Therefore, modifications may be made to these embodiments and other arrangements may be devised without departing from the spirit and scope of the disclosure.
The present patent application is a continuation of and claims the benefit of priority to International Application No. PCT/US2020/46971 filed Aug. 19, 2020, which in turn claims the benefit of priority to U.S. Provisonal Patent Application Ser. No. 62/942,613, filed Dec. 2, 2019, and U.S. Provisional Patent Application Ser. No. 62/889,007, filed Aug. 19, 2020. This patent application is also related to U.S. patent application Ser. No. 29/702,441, filed Aug. 19, 2019, U.S. patent application Ser. No. 29/715,472, filed Dec. 2, 2019, and U.S. patent application Ser. No. 29/715,468, filed Dec. 2, 2019. Each of the foregoing patent applications is hereby incorporated by reference herein in its entirety for all purposes.
Number | Date | Country | |
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62942613 | Dec 2019 | US | |
62889007 | Aug 2019 | US |
Number | Date | Country | |
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Parent | PCT/US20/46971 | Aug 2020 | US |
Child | 17037786 | US |