The present invention relates to a pouring spout of a container. More specifically, the present invention relates to a pouring spout used for a container such as a refill container storing contents for refilling a packaging container.
Liquid seasoning such as soy sauce and toiletry products such as liquid detergents are, for example, stored in a packaging container made of a resin or the like and consumed. Once a residual amount of the contents is decreased or depleted, such a packaging container is refilled with the contents and the same packaging container is repeatedly used. In such products, a refill container storing the contents for refilling is prepared separately from the packaging container. As the refill container, various types have been proposed.
For example, the refill container proposed in Patent Document 1 is designed to prevent outside air from flowing into the refill container from a spout. This refill container prevents the contents from coming into contact with outside air and changing in quality, and is configured to refill the packaging container with the contents, allowing repeated use of the packaging container. The packaging container includes a pouring unit for pouring the contents. The pouring unit is configured by including a pouring nozzle and a peripheral wall provided to a periphery of the pouring nozzle. The refill container is configured so that a pouring spout is coupled to the pouring unit of the packaging container thus configured to refill the packaging container with contents.
Specifically, the refill container includes a flat plate. This flat plate closes a spout used in the refill container at a position of a pouring hole, and prevents the contents from being exposed to outside air. This flat plate has substantially the same shape as an outer circumference of the pouring nozzle of the packaging container. The flat plate includes a portion to be opened on an inner side of the edge portion of the flat plate. The portion to be opened is provided by forming a weak line having a weak strength around the portion. An area on an inner side of the weak line is configured to be separated from the flat plate by an external force being applied thereto. In this refill container, when the pouring nozzle of the pouring unit provided to the packaging container is inserted into an interior of the pouring spout of the refill container, the pouring nozzle breaks the flat plate at the position of the weak line described above, separating a region on the inner side from the flat plate. With the portion of the inner side of the weak line separated from the flat plate, the refill container is configured to communicate the inside and outside of the refill container and allow transfer of the contents filled in the interior of the refill container into the packaging container.
Patent Document 1: Japanese Laid-Open Patent Application No. 2013-203464
In the refill container in Patent Document 1, a weak part is formed in the flat plate provided to the spout, allowing separation of the inner side of the weak part. That is, in the flat plate, an inner side and an outer side of the weak part are configured by a single member. However, when the pouring nozzle is inserted, the inner side of the weak part may not smoothly separate from the flat plate. When this happens, the pouring nozzle of the packaging container locally breaks through the flat plate, forming a hole in a sealing plate. When a hole is formed in the flat plate, broken pieces of the flat plate may be produced. When broken pieces are produced, the broken pieces may penetrate the packaging container and clog the pouring nozzle of the packaging container.
Further, the refill container is based on the premise that all of the contents of the refill container are transferred into the packaging container in one refilling task. Nevertheless, when the capacity of the packaging container is less than the capacity of the refill container, it is necessary to transfer the contents stored in the refill container into the packaging container by dividing the contents several times. In such a refill container, to prevent the remaining contents from changing in quality, the spout is preferably re-closed at the position of the pouring hole after the packaging container is refilled with the contents from the refill container.
The present invention is made to resolve the above-described problems, and an object of the present invention is to provide a pouring spout of a container that makes it possible to open and close a closing member that closes a tubular pouring part of a pouring spout without producing broken pieces or the like, and prevent a change in quality of contents remaining in a refill container, even when the contents are transferred by dividing the contents several times.
A pouring spout of a container according to the present invention for solving the above-described problems is a pouring spout of a container comprising a spout main body including a tubular pouring part provided with an inflow port for allowing contents to flow in and an outflow port for allowing contents to flow out, and an attached part for attaching the inflow port side to a container main body part; a closing member configured as a separate body from the tubular pouring part and fitted onto an inner circumferential surface of the tubular pouring part in a mode that allows the inflow port to be opened and closed; and an energizing body that energizes the closing member from the container main body part side toward the inflow port and blocks the inflow port by the closing member. The closing member is removed from the inner circumferential surface of the tubular pouring part against an energizing force of the energizing body by an external force applied from the outflow port side.
According to this invention, the pouring spout of a container includes the energizing body that energizes the closing member from the container main body part side toward the inflow port and blocks the inflow port by the closing member, and the closing member is removed from the inner circumferential surface of the tubular pouring part against the energizing force of the energizing body by an external force applied from the outflow port side, making it possible to open and close the inflow port of the tubular pouring part. Thus, even in a case where a packaging container is to be refilled with contents of a refill container provided with the pouring spout by dividing the contents several times, it is possible to keep outside air from entering an interior of the refill container after the packaging container is refilled with the contents of the refill container at a certain time until the packaging container is refilled with the contents the next time. Thus, even when contents remain in the refill container, it is possible to keep the contents from coming into contact with outside air and changing in quality.
In the pouring spout of a container according to the present invention, the energizing body includes a holding body inserted from the attached part into an interior of the container main body part, and a spring member attached to the holding body. The spring member couples the holding body and the closing member.
According to this invention, the holding body constituting the energizing body is inserted into the interior of the container main body part, and the holding body and the closing member are coupled by the spring member, making it possible to smoothly pour the contents without the energizing body hindering the flow of the contents when the contents are poured from the refill container.
In the pouring spout of a container according to the present invention, the attached part and the energizing body are configured as an integrated object.
According to this invention, the attached part and the energizing body are an integrated object, making it possible to manufacture the pouring spout using a manufacturing method capable of molding the pouring spout including the energizing body in one step of injection molding or the like.
In the pouring spout of a container according to the present invention, the energizing body is provided with an attachment mechanism capable of attaching the energizing body to the attached part.
According to this invention, the energizing body is provided with an attachment mechanism capable of attaching the energizing body to the attached part, making it possible to manufacture the portion of the main body of the pouring spout and the portion of the energizing body separately, and subsequently combine the two to manufacture a finished product.
According to the present invention, it is possible to move a closing member that closes a tubular pouring part of the pouring spout to open and close the tubular pouring part without producing broken pieces or the like, and transfer contents from a transfer container into a packaging container by dividing the contents several times.
An embodiment of the present invention is described below with reference to the drawings. The present invention includes inventions of the same technical idea as the modes set forth in the embodiments and drawings below, and the technical scope of the present invention is not limited to those described in the embodiments and drawings. In this specification, a pouring spout is referred to as a “pouring spout 10” when including the pouring spouts 10A, 10B, 10C, 10D in each mode, and as the “pouring spout 10A” or the like when referring to a pouring spout of an individual mode.
A pouring spout 10 of a container according to the present invention includes a tubular pouring part 11, an attached part 15, a closing member 20, and an energizing body 50. The tubular pouring part 11 includes an inflow port 10d for allowing contents stored in a refill container provided with this pouring spout 10 to flow in, and an outflow port 10c for allowing the contents to flow out. The attached part 15 is an area for attaching the inflow port 10d side to a container main body part 1A constituting the refill container. The closing member 20 is fitted onto an inner circumferential surface of the tubular pouring part 11 in a mode that allows the inflow port 10d to be opened and closed. This closing member 20 is configured as a separate body from the tubular pouring part 11. The energizing body 50 is a component that energizes the closing member 20 from the container main body part 1A side toward the inflow port 10d, and blocks the inflow port 10d by the closing member 20. The closing member 20 is configured to be removed from the inner circumferential surface of the tubular pouring part 11 against an energizing force of the energizing body 50 by an external force applied from the outflow port 10c side.
According to the present invention, it is possible to move the closing member 20 that closes the tubular pouring part 11 of the pouring spout 10 at the position of the inflow port 10d to open and close the tubular pouring part 11 without producing broken pieces or the like, and transfer contents from a transfer container into a packaging container 30 by dividing the contents several times.
The following describes an overview of a transfer container provided with the pouring spout 10, a specific configuration of the pouring spout 10, an overview of the packaging container 30 used by being refilled with contents from the transfer container, and the action of the pouring spout 10. “Packaging container” refers to a container refilled with contents, and “container” refers to a container used as a refilling container or the like storing contents for refilling the packaging container with contents and provided with the pouring spout according to the present invention.
The transfer container provided with a pouring spout 10A according to the present invention is mainly used for refilling the packaging container 30 used separately from the transfer container with contents. The modes and types of the refill container are not particularly limited.
The flat surface parts 2 are sealed together at an upper edge, and sealed together at both side edges. Lower edges of the flat surface parts 2 are each sealed at an edge part of the bottom surface part 3 facing the lower edge of the flat surface part 2. The bottom surface part 3 is folded in half at a crease 4 at a center thereof, and the crease 4 is folded toward an upper side of the standing pouch 1. The bottom surface part 3 is configured to allow a bottom part of the standing pouch 1 to be unfolded by unfolding from the folded mode in the directions in which the flat surface parts 2 of the standing pouch 1 are disposed.
The pouring spout 10A is attached to an upper edge of the standing pouch 1. The pouring spout 10A is configured by a spout main body 10a and a cap 19 that freely opens and closes the outflow port 10c side of the tubular pouring part 11 of the spout main body 10a. In this embodiment, a case where the pouring spout 10A is attached to a middle of an upper part of the standing pouch 1 is given as an example. However, while not particularly illustrated in the drawings, the pouring spout 10A may be provided in a position shifted to a side part in a width direction, in the upper part of the standing pouch 1. Further, the standing pouch 1 may be provided with an area communicated by an inclined part where the upper edge and the side edge are obliquely inclined in the container main body part 1A, and the pouring spout 10A may be attached to the inclined part.
The standing pouch 1 is, for example, used as a refill container for transferring the contents into the packaging container 30 (refer to
The pouring spout 10A, as illustrated in
A thread part 12 is formed on an outer circumferential surface of the tubular pouring part 11. The thread part 12 extends in a circumferential direction, shifts position in the direction of the axis L, and has a spiral shape. This thread part 12 is an area that engages with a thread part (not illustrated) formed on an inner surface of the cap 19. The tubular pouring part 11 is configured so that, with the thread part of the cap 19 engaged with the thread part 12, the other end B side of the tubular pouring part 11 is closed and opened.
The attached part 15 has a boat shape. A boat shape refers to a shape in which side surface parts 16 of the attached part 15 on both sides in a horizontal direction (direction denoted by reference sign Y in
Each of the side surface parts 16 is configured by an inclined surface part 16a that inclines from a center toward the outer side in the Y direction, from both ends in the X direction toward the middle, and a curved part 16b that protrudes toward the outer sides in the Y direction in a central portion in the X direction. The curved part 16b has an arc shape when the pouring spout 10A is viewed from the one end A side. Further, a plurality of protruding parts 17 extending in the vertical direction are formed on each of the side surface parts 16, as illustrated in
The closing member 20 is a component for blocking the inflow port 10d of the channel 10b formed in the pouring spout 10A. The closing member 20 is configured as a separate body from the spout main body 10a. This closing member 20 has a disk shape. The closing member 20 blocks the inflow port 10d of the channel 10b by being fit onto the one end A side of the tubular pouring part 11 in the direction of the axis L, that is, an inner side of the channel 10b at the position of the inflow port 10d. This closing member 20 is energized from the container main body part 1A side toward the inflow port 10d by the energizing body 50 described later. The closing member 20 that blocks the channel 10b of the pouring spout 10A is removed from the inner circumferential surface of the tubular pouring part 11 against the energizing force of the energizing body 50 by an external force applied from the outflow port 10c on the other end B side opposite to the one end A side of the tubular pouring part 11 in the direction of the axis L. Thus, a diameter of the closing member 20 is formed to the same size as or slightly smaller than an inner diameter of the channel 10b of the pouring spout 10A.
The channel 10b of the pouring spout 10A of this embodiment has a circular cross-sectional shape, and thus the closing member 20 fitted into the channel 10b also has a circular outer shape. However, the outer shape of the closing member 20 is formed into a shape corresponding to the cross-sectional shape of the channel 10b. For example, when the channel 10b has an elliptical cross-sectional shape, the outer shape of the closing member 20 is formed into an elliptical shape corresponding to the cross-sectional shape of the channel 10b. With the outer shape of the closing member 20 formed into a shape corresponding to the cross-sectional shape of the channel 10b of the pouring spout 10A, the closing member 20 blocks the channel 10b without forming a gap between the closing member 20 and the inner circumferential surface of the channel 10b of the pouring spout 10A when the closing member 20 is fit onto the inner side of the inflow port 10d of the channel 10b formed in the pouring spout 10A.
The energizing body 50 is a component for energizing the closing member 20 from the container main body part 1A side toward the inflow port 10d, and blocking the inflow port 10d by the closing member 20. The closing member 20 is configured to be removed from the channel 10b against the energizing force of the energizing body 50 by an external force applied from the outflow port 10c side as mentioned above. This energizing body 50 is configured by a holding body 51 and a spring member 55. The holding body 51 is configured by a pair of columns 52 extending downward from an attachment member, and a beam 53 connecting lower ends of the pair of columns 52. The holding body 51 is inserted from the attached part 15 into an interior of the container main body part 1A. The spring member 55 is attached to the holding body 51. Specifically, the spring member 55 is disposed between the column 52 and the column 52, is attached to the beam 53 of the holding body 51 at a lower end part 59, and is attached to the closing member 20 at an upper end part 58. That is, the spring member 55 communicates the holding body 51 and the closing member 20. More specifically, the spring member 55 communicates the beam 53 constituting the holding body 51 and a lower surface of the closing member 20. While the spring member 55 is configured by at least one spring member, in order to press the closing member 20 against the inflow port 10d without inclination, preferably the spring member 55 is disposed using two or more spring members, making the pressing force equal.
The spring member 55 of the example illustrated in
The spout main body 10a, the holding body 51, the spring member 55, and the closing member 20 described above are configured as an integrated object made from the same material. Examples of a method for configuring these as an integrated object include injection molding. Further, the spout main body 10a, the holding body 51, the spring member 55, and the closing member 20 are molded using a resin such as polyethylene, polypropylene, polyester, ethylene-vinyl copolymer, and polyvinyl chloride. However, the material of the pouring spout 10A is not limited as long as the pouring spout is moldable and adherable to the standing pouch 1.
Further, as described later, the spout main body 10a and the energizing body 50 can also be configured as separate bodies. Examples of a method for molding these as separate bodies include injection molding. In this case, different resins can be used for the spout main body 10a and the energizing body 50, the material of the spout main body 10a is not limited as long as the spout main body is moldable and adherable to the standing pouch 1, and the material of the energizing body 50 is not limited as long as the energizing body is moldable. In this case, the energizing body 50 serving as a separate body from the spout main body 10a need not be adhered to the container main body part 1A of the standing pouch 1, and thus a material not adherable to the pouch may be used. Further, examples of applicable raw materials of the resin include petroleum-derived materials, plant-derived materials, copolymers thereof, blend resins thereof, and the like.
The packaging container 30 is a container used by being refilled with contents stored in the standing pouch 1. The packaging container 30 is configured by a resin or the like, for example.
The pouring unit 40 of the packaging container 30 is configured by a main body part 41, and a cap 49 for opening and closing the main body part 41. The main body part 41, as illustrated in
The nozzle 43 is disposed in a middle or substantial middle position of the main body part 41. The nozzle 43 is connected to the peripheral wall surface 42, and is integrated with the peripheral wall surface 42. The nozzle 43 is configured to protrude toward an upper side of the main body part 41, with a tip end thereof positioned on an upper side of the upper end of the peripheral wall surface 42.
The pouring spout 10 can be manufactured by various manufacturing methods. When the spout main body 10a, the energizing body 50, and the closing member 20 are integrally molded, when the spout main body 10a and the energizing body 50 are configured as separate bodies as described later, or the like, molding may be performed by injection-molding a resin, taking into consideration manufacturing efficiency, manufacturing cost, and quality. For the manufacturing method for injection-molding the resin, once a mold is manufactured, products having the identical quality can be repeatedly manufactured.
The procedure for refilling the packaging container 30 with the contents stored in the standing pouch 1, and the action of the pouring spout 10A of this embodiment will now be described with reference to
First, the cap 19 is removed from the pouring spout 10A, the standing pouch 1 is turned upside down, and the pouring spout 10A is positioned on a lower side of the standing pouch 1. As illustrated in
Next, with the nozzle 43 inserted into the tubular pouring part 11, the pouring spout 10A is pressed further downward on the pouring unit 40 side. When the pouring spout 10A is pressed downward, the tip end of the nozzle 43 presses the closing member 20 upward. Thus, as illustrated in
Further, as illustrated in
After a required amount of the contents is transferred from the standing pouch 1 into the packaging container 30, the standing pouch 1 is separated from the packaging container 30. At that time, as illustrated in
A pouring spout 10B illustrated in
However, in the energizing body 50 of this pouring spout 10B, the mode of a spring member 55b differs from the mode of the spring member 55 of the pouring spout 10A illustrated in
In the pouring spout 10B illustrated in
The pouring spout 10A illustrated in
The spring member 55c constituting the energizing body 50 of this pouring spout 10C is configured by four spring constituting members 561, 562, 563, 564 as illustrated in
In the pouring spout 10C illustrated in
In the attached part 15 of this pouring spout 10D, a concave part 60 is formed on an end surface on the inflow port 10d side. Convex parts 61, 62 protruding from, among inner surfaces of the concave part 60, the inner surfaces facing each other toward the inner surface on the opposite side are formed on the surface of the concave part 60, that is, the other end B of the attached part 15. The attachment mechanisms 80 for detachably attaching the energizing body 50 to the spout main body 1a are provided on the upper parts of the columns 52 constituting the energizing body 50. The attachment mechanisms 80 each include attachment constituting parts 81, 82 forked in left and right directions of
The mode of attachment of the spout main body 1a and the energizing body 50 will now be specifically described with reference to the concave part 60 and the attachment mechanism 80 positioned on the right side of the center of the pouring spout 10D. The convex part 61 protruding to the center from, among the inner surfaces of the concave part 60 formed in the attached part 15, the inner surface positioned on an outer side away from the center, and the convex part 62 protruding to the outer side from the inner surface positioned on the inner side close to the center face each other. The attachment constituting part 81 is engaged with the convex part 61 on the outer side, and the attachment constituting part 82 is engaged with the convex part 62 on the inner side. Specifically, the upper ends of the attachment constituting parts 81, 82 are inserted toward a deep side of the concave part 60, the hooks 71, 72 provided to the upper end are disposed on the upper sides of the convex parts 61, 62, and the hooks 73, 74 on the lower side are disposed on the lower side of the convex parts 61, 62, respectively. With the hooks 71, 72, 73, 74 thus disposed, the convex part 61 is fitted between the hook 71 and the hook 73, and the convex part 62 is fitted between the hook 72 and the hook 74. When the attachment constituting parts 81, 82 are inserted into the interior of the concave part 60, the attachment constituting parts 81, 82 are brought closer to each other, making the space between the two smaller. The hooks 71, 72 thus provided to the upper end pass between the convex part 61 and the convex part 62, and are inserted toward the deep side of the concave part 60.
When the pouring spout 10 of this embodiment is attached to the standing pouch 1 serving as a refill container as described above, the channel 10b formed in the interior of the tubular pouring part 11 constituting the pouring spout 10 is closed, making it possible to prevent outside air from flowing into the interior of the standing pouch 1. Further, it is possible to separate the closing member 20 that closes the tubular pouring part 11 of the pouring spout 10 from the spout main body 10a and communicate the channel 10b without producing broken pieces of the closing member 20 or the like. Furthermore, the channel 10b can be closed and opened by the closing member 20, making it possible to prevent the contents remaining in the standing pouch 1 from being exposed to outside air, even when the contents stored in the standing pouch 1 are divided several times to refill the packaging container 30.
1 Standing pouch (Refill container)
2 Flat surface part
3 Bottom surface part
4 Crease
10 Pouring spout
10
a Spout main body
10
b Channel
10
c Outlet port
10
d Inflow port
11 Tubular pouring part
12 Thread part
15 Attached part
16 Side surface part
16
a Inclined surface part
16
b Curved part
17 Protruding part
18 Flange
19 Cap
20 Closing member
20
a Upper surface
20
b Lower surface
21 Coupling member
30 Packaging container
31 Container main body
32 Handle
40 Pouring unit
41 Main body part
42 Peripheral wall surface
43 Nozzle
50 Energizing body
51 Holding body
52 Column
53 Beam
530 Ring
55 Spring member
56 Spring constituting member
57 Bending part
58 Upper end part
59 Lower end part
60 Concave part
61, 62 Convex part
71, 72, 73, 74 Hook
80 Attachment mechanism
81, 82 Attachment constituting part
A One end in axial direction
B Other end in axial direction
L Extending direction of tubular pouring part
Number | Date | Country | Kind |
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JP2017-054945 | Mar 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2017/043946 | 12/7/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2018/173382 | 9/27/2018 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
20020092867 | Last | Jul 2002 | A1 |
20140023297 | Zund | Jan 2014 | A1 |
20170107024 | Tamarin | Apr 2017 | A1 |
20180339818 | Matsumoto et al. | Nov 2018 | A1 |
Number | Date | Country |
---|---|---|
3 020 649 | May 2016 | EP |
54-74648 | Nov 1977 | JP |
10-120007 | May 1998 | JP |
2003-165560 | Jun 2003 | JP |
2005-67700 | Mar 2005 | JP |
2010-105681 | May 2010 | JP |
2013-203464 | Oct 2013 | JP |
WO 2015145277 | Oct 2015 | WO |
Entry |
---|
Extended European Search Report dated Sep. 14, 2020 in corresponding European Patent Application No. 17902257.2, 11 pages. |
International Search Report and Written Opinion dated Feb. 6, 2018 in PCT/JP2017/043946 filed Dec. 7, 2017. |
Number | Date | Country | |
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20200095033 A1 | Mar 2020 | US |