This is a National Stage Application of International Patent Application No. PCT/JP2010/005396, with an international filing date of Sep. 1, 2010, which is based on Japanese Patent Application No. 2009-205367, filed Sep. 4, 2009.
1. Technical Field
The present invention relates to a powder/particulate material agitator, and more specifically to a powder/particulate material agitator configured to prevent accumulation of powder/particulate material in any dead space.
2. Background Art
A powder/particulate material blender 1 disclosed in Patent Literature 1 includes a vessel 5 provided to have a powder/particulate material supplier 2 and a powder/particulate material discharger 3 and configured to blend two or more different types of powder/particulate materials by means of paddles 4, a rotary valve 6 connected with the powder/particulate material discharger 3, and a gas-particulate mixture generator 7 configured to mix powder/particulate material discharged from the rotary valve 6 with a gas to generate a gas-particulate mixture. The powder/particulate material blender 1 has a two-way valve 8 provided downstream of the rotary valve 6, a return pipe 9 arranged to connect the gas-particulate mixture generator 7 with the vessel 5 via a return extension pipe 9a to return the flow of the gas-particulate mixture into the vessel 5, and a discharge pipe 11 arranged to connect the gas-particulate mixture generator 7 with a downstream gas-particulate mixture transportation line 10. The powder/particulate material blender 1 also has a discharge direction switchover unit 12 to switch over the discharge direction of the transported gas-particulate mixture by means of the rotary valve 6.
The blender 1 further has a gas-particulate separator 13 provided to evacuate the gas from the vessel 5. In the two-way valve 8 at a first position (see
Patent Literature
Patent Literature 1: JP 2005-58927
The blender disclosed in Patent Literature 1 is, however, required to make the return flow of the powder/particulate material from the rotary valve 6 through the two-way valve 8 and the return pipe 9 into the vessel 5. This arrangement makes the structure of the blender rather complicated and increases the overall height of the blender to have difficulty in input of the powder/particulate material. There is also limitation in increasing the efficiency of blending. One alternative structure may provide a gate device between the blender and a screw feeder to eliminate any dead space where the powder/particulate material is not blended. This alternative arrangement, however, makes the structure of the blender rather complicated and increases the overall height of the blender to have difficulty in input of the powder-particulate material. Either of these structures requires time- and labor-consuming cleaning of the blender, the rotary valve, and the gate device.
By taking into account at least part of the issue discussed above, there are requirements for enabling size reduction and simplification of a powder/particulate material agitator and preventing powder/particulate material from being accumulated in any dead space. There is also a requirement for reducing the height of a powder/particulate material discharger of the powder/particulate material agitator, so as to reduce the overall height of the agitator and facilitate the input of the powder/particulate material. There are further requirements for preventing contamination with the remaining powder/particulate material, remarkably reducing the cleaning cost of the agitator, and enhancing the stirring efficiency.
One aspect of the present invention is directed to a powder/particulate material agitator, which includes a vessel provided between a powder/particulate material supplier and a powder/particulate material discharger to hold therein powder/particulate material to be stirred. The powder/particulate material agitator also has a stirrer provided in the vessel to have a stirrer rotating shaft and a main stirring body fastened to the stirrer rotating shaft, and a feeder provided in the powder/particulate material discharger to have a discharger rotating shaft and a discharge feed member fastened to the discharger rotating shaft, the feeder being arranged to have both forward rotation and reverse rotation. A small-size auxiliary stirring body designed to be smaller in size than the main stirring body is provided on the discharger rotating shaft of the feeder. The powder/particulate material agitator has a stirring assist function during reverse rotation of the feeder to stir up the powder/particulate material in the powder/particulate material discharger and feed the powder/particulate material back into the vessel. The powder/particulate material agitator also has a discharge function during forward rotation of the feeder to discharge the powder/particulate material out of the vessel and the powder/particulate material discharger. Any of various blade structures is applicable to the stirrer; for example, a paddle blade, a screw blade, a propeller blade, or a turbine blade.
The feeder is provided as a powder/particulate material feeding device having a plurality of different functions, i.e., the stirring assist function and the discharge function. In the embodiment discussed below, this feeder is called “multi-feeder”. The discharge feed member fastened to the rotating shaft may be a screw structure or a paddle structure.
The powder/particulate material agitator may be utilized as a blender of blending two or more different types of powder/particulate materials or as a storage apparatus configured to stir powder/particulate material in a storage vessel and prevent the powder/particulate material from being localized, solidified, or bridged. The batch-type agitation is preferably applied to the powder/particulate material agitator. The powder/particulate material discharger of the powder/particulate material agitator may be connected with a pneumatic transportation apparatus. The pneumatic transportation apparatus may adopt either a pressure-feed pneumatic transportation system or a suction pneumatic transportation system. The feeder does not have air lock function, which is generally given to a rotary valve. In pressure-feed pneumatic conveyance, a rotary valve with the air lock function or another equivalent element is required below the feeder. In suction pneumatic conveyance, however, the air lock function is not required.
The technique of the present invention is applicable to any of high concentration transportation, medium concentration transportation, and low concentration transportation. Here the term “concentration” represents a mixing ratio of the amount of the powder/particulate material to the amount of the gas in the transportation pipe. The variation in setting of the concentration varies the settings of the gas pressure and the transportation speed. These settings are all relative settings and do not have any standard setting criteria. The higher concentration (i.e., the higher mixing ratio of the powder/particulate material) advantageously gives the higher stability of the transportation gas pressure.
In one preferable embodiment of the powder/particulate material agitator, the main stirring body is a large-size main paddle, and the small-size auxiliary stirring body is a small-size auxiliary paddle.
In another preferable embodiment of the powder/particulate material agitator, an inclination angle of the small-size auxiliary paddle attached relative to an axial direction of the discharger rotating shaft is set to be greater than an inclination angle of the large-size main paddle attached relative to an axial direction of the stirrer rotating shaft.
In still another preferable embodiment of the powder/particulate material agitator, the discharge feed member comprises a screw, and the screw is arranged continuously around the discharger rotating shaft along an axial direction of the discharger rotating shaft.
In another preferable embodiment of the powder/particulate material agitator, the discharge feed member comprises a paddle, and a plurality of paddles are arranged sequentially along an axial direction of the discharger rotating shaft.
The aspect of the invention discussed above enables size reduction and simplification of the powder/particulate material agitator to reduce the manufacturing cost. The above aspect of the invention also prevents the powder/particulate material from remaining (being accumulated) in dead space to enhance the stirring efficiency, while reducing the required height for a discharger of the agitator.
a) and 4(b) are front views of main paddles included in the powder/particulate material agitator;
a) and 5(b) are diagrammatic representations of operations of the powder/particulate material agitator; and
A powder/particulate material agitator 1 in one embodiment of the present invention (hereafter simply referred to as “agitator 1”) is described below with reference to
The powder/particulate material discharger 3 has a discharge casing 31 (hereafter simply referred to as “casing” 31) and an outlet 32 formed on one end of the casing 31. As shown in
As shown in
The main paddles 6a through 6d have shafts 61a through 61d vertically passing through the side face of the rotating shaft 5 and blades 62a through 62d formed on respective ends of the shafts 61a through 61d as shown in
The main paddles 6a through 6d are alternately arranged at intervals of a preset angle (for example, 90 degrees) relative to the axial direction of the rotating shaft 5 (see
As shown in
The auxiliary paddles 9 are provided on the center side (i.e., the side farther from the outlet 32) on the outer circumferential face of the rotating shaft 81 with the screw 83 fastened thereto and are rotated integrally with the rotating shaft 81 and the screw 83. A plurality of (four in the illustrated example) of the auxiliary paddles 9 are extended radially. As shown in
The auxiliary paddles 9 have smaller dimensions than those of the main paddles 6. The smaller-size auxiliary paddles 9 are attached at a greater inclination angle relative to the axial direction of the rotating shaft 81 than the inclination angle of the greater-size main paddles 6 attached relative to the axial direction of the rotating shaft 5. This arrangement enables the powder/particulate to be efficiently stirred up in the vessel 4 and enhances the stirring assist function of the agitator 1. The auxiliary paddles 9 formed in the specific shape have stir-up function of diffusing the powder/particulate material in the radial direction of the rotating shaft 81 and feed function of feeding the powder/particulate material in the axial direction of the rotating shaft 81. The screw 83 formed in the specific shape also has the feed function of feeding the powder/particulate material in the axial direction of the rotating shaft 81.
In the state of stirring the powder/particulate material in the vessel 4 by the stirrer 7, the multi-feeder 8 has reverse rotation “R” (counterclockwise rotation in
The multi-feeder 8 has the stirring assist function and fixed amount discharge function. These functions of the multi-feeder 8 simplify the structure of the agitator 1 with omission of a flap gate or another gate unit and a rotary valve. This arrangement reduces the total height of the agitator 1 and facilitates the input of the powder/particulate material.
The powder/particulate material discharger 3 may be linked with a gas-particulate mixture generator having an upper end connected with a pneumatic conveyance line. The gas-particulate mixture may be generated by mixing the compressed air supplied from the upstream with the powder/particulate material falling down from the outlet of the multi-feeder 8 and may be discharged downstream. The multi-feeder 8 does not have air lock function, which is generally given to a rotary valve. In pressure-feed pneumatic conveyance, a rotary valve with the air lock function or another equivalent element is required below the multi-feeder 8. In suction pneumatic conveyance, however, the air lock function is not required.
The operations of the agitator 1 of this embodiment are described below. The agitator 1 is applicable to stir any of various powder/particulate materials, such as food material in, for example, a bread plant or a noodle plant. The agitator 1 may be used as a blender for mixing the powder/particulate material.
In the agitator 1 of the embodiment installed in a plant, the material powder input from the powder/particulate material supplier 2 falls down in the vessel 4. Activation of the drive motor 45 starts rotation of the rotating shaft 5 supported by the drive bearing unit 42 and the driven bearing unit 43. The drive motor 84 is also activated to have reverse rotation R (see
For example, on the assumption that approximately half the capacity of the vessel 4 is set as a substantially 100% filling rate, the preferable filling rate of stirring the powder/particulate material is in a range of 20% to 40% as the maximum and minimum about this substantially 100% filling rate. The excessive filling rate causes over-roll, whereas the insufficient filling rate prevents the powder/particulate material from being sufficiently stirred by the main paddles 6. In order to enhance the filling rate, the agitator 1 has a batch arrangement of repeating a series of operations for storing, stirring, and dropping the powder/particulate material.
On completion of the stirring process, the operation of the drive motor 84 is switched over from the reverse rotation R to the forward rotation N (see
The agitator 1 of the embodiment has the following effects and advantages:
Another agitator 100 in one modification of the above embodiment is discussed below with reference to
The above embodiment and its modification are to be considered in all aspects as illustrative for the purpose of better understanding of the invention and not restrictive. There may be many modifications, changes, alterations as well as the equivalency, without departing from the scope or spirit of the main characteristics of the present invention. All such modifications and changes that come within the meaning and range of equivalency of the claims are to be embraced within their scope. The technique of the invention is also applicable to a storage apparatus to stir powder/particulate material in a storage vessel and prevent the powder/particulate material from being localized, solidified, or bridged.
Industrial Applicability
The technique of the present invention is applicable to a blender configured to blend two or more different types of powder/particulate materials, as well as to a storage apparatus configured to stir powder/particulate material in a storage vessel and prevent the powder/particulate material from being localized, solidified, or bridged.
Number | Date | Country | Kind |
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2009-205367 | Sep 2009 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2010/005396 | 9/1/2010 | WO | 00 | 6/17/2011 |
Publishing Document | Publishing Date | Country | Kind |
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WO2011/027556 | 3/10/2011 | WO | A |
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