POWDER MIXTURE

TECHNICAL FIELD

The present invention relates to a powder mixture used for a nematic liquid crystal composition containing a polymerizable liquid crystal compound and a solution composition containing a polymerizable liquid crystal compound, the compositions being used as constituent components of an optically anisotropic body such as a compensation film, a retardation film, a brightness enhancement film, an antireflective film, a polarizing film, a lens, or a prism of display devices such as a liquid crystal display, an organic EL display, or a quantum dot display, or a security marking, or a laser-induced emission member.

BACKGROUND ART

Compositions containing a polymerizable liquid crystal compound having a polymerizable functional group (polymerizable liquid crystal compositions) are useful as constituent components of optically anisotropic bodies, and are used, for various liquid crystal displays, as optically anisotropic bodies, such as, a compensation film, a retardation film, a brightness enhancement film, an antireflective film, or a polarizing film. In general, such an optically anisotropic body is obtained in the following manner: a solution composition containing a polymerizable liquid crystal composition dissolved in an organic solvent is applied to a substrate, dried to remove the organic solvent, and subsequently irradiated with an active energy ray or further heated to cure the polymerizable liquid crystal composition.

For example, Patent Literature 1 discloses a solution composition for forming a liquid crystal layer, the composition containing a liquid crystal compound having two or more polymerizable functional groups in a single molecule and having a refractive index anisotropy of 0.2 or more, a solvent having a cyclic ketone structure, a medium having a cyclic ether structure, and an antioxidant that evaporates at temperatures lower than the N—I temperature of the liquid crystal compound. However, such a solution composition prepared by dissolving a polymerizable liquid crystal composition in an organic solvent has risks such as ignition of the organic solvent, and a high probability of occurrence of fire. For this reason, the “transport containers”, “loading method”, “transport method”, “storage site”, “storage amount”, and the like need to conform to laws of individual nations. There is another problem in terms of the composition of the solution: during transport or storage of the composition in the state of a solution, precipitation of the solute from the solvent, leakage of the solution, or evaporation of the solvent makes it difficult to maintain the composition of the solution, which has been problematic.

On the other hand, a composition that contains no organic solvent but is in a fluid nematic liquid crystal state may be used to form an optical film. For example, Patent Literature 2 discloses, as a method for preparing a homogeneous liquid mixture, a method for preparing a homogeneous liquid mixture of at least two organic substances, wherein at least one of substances involved is solid at room temperature, and the substances are vigorously mixed at room temperature lower than the melting point of at least one of the substances present, to thereby liquefy and homogenize the substances being mixed. Patent Literature 3 discloses, as a method for producing a liquid crystal composition, a method for producing a liquid crystal composition in a liquid crystal state: two or more liquid crystal compounds at least one of which has a melting point higher than 40° C. are stirred at a stirring initiation temperature of 40° C. or lower without applying external heating or dissolution in an organic solvent.

However, when the above-described related art (Patent Literature 2) is applied to a composition containing a polymerizable liquid crystal compound having a polymerizable functional group, namely, a polymerizable liquid crystal composition, the following problem is caused: the polymerizable liquid crystal compound has a higher viscosity than nematic liquid crystal used for ordinary liquid crystal displays, and hence is not easily taken out from containers and is difficult to handle; and, when a phase transition of the compound from nematic liquid crystal to crystals, the whole composition turns into solid without fluidity within containers, and cannot be taken out from the containers.

CITATION LIST
Patent Literature

PTL 1: Japanese Unexamined Patent Application Publication No. 2011-158671

PTL 2: Japanese Unexamined Patent Application Publication No. 2009-061451

PTL 3: Japanese Unexamined Patent Application Publication No. 2009-001802

SUMMARY OF INVENTION
Technical Problem

An object of the present invention is to provide a powder mixture containing a polymerizable liquid crystal compound, the powder mixture having a low risk of occurrence of fire due to the flammability of solvent, causing no changes in the appearance due to, for example, precipitation or crystallization of the solute during storage at low temperatures, causing no changes in the composition due to evaporation of solvent during long-term storage or leakage of solvent during long-term storage or transportation, being not viscous and having fluidity unlike nematic liquid crystal compositions, and being easily handled. Another object is to provide a nematic liquid crystal composition, a solution composition, cured products, optical films, and display devices that employ the above-described powder mixture.

Solution to Problem

In order to achieve the above-described objects, the present invention focuses on a powder mixture containing a polymerizable liquid crystal compound that does not require the use of an organic solvent and that does not have a nematic liquid crystal composition. Thus, the present invention has been provided.

Specifically, the present invention provides a powder mixture including at least one polymerizable liquid crystal compound being solid under atmospheric pressure at 30° C. or less and having at least one polymerizable functional group, wherein a content of the polymerizable liquid crystal compound is 70 mass % or more; the present invention also provides cured products, optical films, and display devices that employ the above-described powder mixture.

Advantageous Effects of Invention

It has been found that a powder mixture containing a polymerizable liquid crystal compound according to the present invention contains no organic solvent, hence enables a reduction in the risk of occurrence of fire and causes no changes in the composition due to evaporation of solvent during transportation or storage. It has also been found that, unlike nematic liquid crystal, the powder mixture is not viscous and has a fluid characteristic of powder mixture even in a solid state, so that it is easily handled. In addition, thorough studies on properties of powder mixtures have revealed that, among powder mixtures, a powder mixture having a specific particle diameter according to the present invention particularly has excellent properties.

Specifically, a polymerizable liquid crystal compound used for a powder mixture according to the present invention is synthesized; and, when the compound is purified and crystallized from the solution, the particle diameter and the like are controlled, to thereby obtain a polymerizable liquid crystal compound having a target particle diameter and the like. The following has been found: a powder mixture containing a polymerizable liquid crystal compound having a particle diameter and the like within a preferred range enables generation of crystals in a short time, compared with the case of a larger particle diameter beyond the preferred range; when the powder mixture is subsequently dissolved in an organic solvent to prepare a solution composition, it exhibits high solubility in the organic solvent; and the powder mixture exhibits low adhesion, compared with the case of a smaller particle diameter than the particle diameter according to the present invention, and hence is excellent in terms of handleability, for example.

DESCRIPTION OF EMBODIMENTS

Hereinafter, the best modes of powder mixtures according to the present invention will be described.

<Powder, Powder Mixture, Particles, and Crystallites>
(Powder)

The powder is defined as having intermediate properties between those of liquid and solid (Journal of the Japanese Society of Soil Physics, vol. 17, “Powder physics”, SHIRAKI Yoichi). The powder is also defined as a substance that is recognized as powder with the naked eye, and that behaves like powder (HP of MicrotracBEL Corp.: http://www.microtrac-bel.com/tech/particle/theory02.html). The powder in the present invention is also defined the same as above.

For example, the mass of individual solids is powder. Here, the term “solid” refers to the solid among three states of matter, which include gas, liquid, and solid; the solid may be crystalline or non-crystalline; the solid may be amorphous; and substances belong to solid unless they have liquid form exhibiting continuous fluidity. For example, a liquid phase exhibiting continuous fluidity, nematic liquid crystal does not belong to the solid in the present invention; however, substances such as finely ground wax and discotic liquid crystal, which are soft, becomes sticky under pressure, but, without application of an external force, have shapes similar to those of ordinary powder belong to the solid in the present invention. The powder in the present invention can be limited to powders that are the mass of solids under conditions of specific pressures and specific temperatures. Specifically, the powders are preferably the mass of solids under atmospheric pressure at 100° C. or less, 80° C. or less, 60° C. or less, 50° C. or less, 40° C. or less, 35° C. or less, 30° C. or less, 25° C. or less, and are preferably solid under atmospheric pressure at, at least, 30° C. or less.

(Powder Mixture)

A powder mixture according to the present invention contains at least one polymerizable liquid crystal compound that is solid under atmospheric pressure at 30° C. or less and has at least one polymerizable functional group, wherein the content of the polymerizable liquid crystal compound is 70 mass % or more.

Incidentally, in order to adjust refractive index anisotropy, preferred is use of two or more powders composed of a polymerizable liquid crystal compound having at least one polymerizable functional group.

In the present invention, a powder mixture that contains two or more powders, in other words, the mass of two or more solid species, is referred to as the “powder mixture”. The powder mixture may be a mixture of two or more powders composed of a polymerizable liquid crystal compound having at least one polymerizable functional group, or may be a mixture of a powder composed of a polymerizable liquid crystal compound having at least one polymerizable functional group and an additive powder, or may be a combination of a plurality of the foregoing. In the powder mixture, two or more different powders may be homogeneously dispersed or may be present in an inhomogeneous state.

Even when two or more different solid species contained in a powder mixture are in contact with each other to cause depression of melting point so that the mixture partially exhibits nematic liquid crystal or smectic liquid crystal, as long as the powder mixture still contains solid having a specific volume or more and is recognized as powder by the naked eye, the mixture is regarded as the powder mixture in the present invention on the basis of the above-described definition of powder. In addition, even when a small amount of a liquid additive is added to a powder mixture that is powder under atmospheric pressure at 30° C. or less and that contains at least one polymerizable liquid crystal compound having at least one polymerizable functional group, as long as the powder mixture still contains solid having a specific volume or more and is recognized as powder by the naked eye, the mixture is regarded as the powder mixture in the present invention. Specifically, even when such depression of melting point or a liquid additive turns a portion of a powder mixture into non-solid, a powder mixture having a solid content of 80 vol % or more can be regarded as the powder mixture in the present invention; more preferably, the solid content is 85 vol % or more, 90 vol % or more, still more preferably 95 vol % or more.

(Particles)

In the present invention, the term “powder” means the mass of individual solids, and each one of the solids constituting the mass is referred to as “particle”. A single particle independently present is referred to as a primary particle. A plurality of particles that are aggregated is referred to as a secondary particle. The particle diameter can be adjusted by using, for example, synthesis conditions of a chemical reaction, conditions of precipitation (=crystallization) from the solution after the synthesis, or solvent evaporation conditions. The particle diameter can also be adjusted by, for example, performing a pulverization process to make the particle size uniform, or by turning particles associated or aggregated at a high degree to particles at a low degree, or by decreasing the primary particle diameter.

(Crystallites)

When solids forming particles have a crystalline structure, the largest mass regarded as a single crystal is referred to as a “crystallite”. A single particle may be constituted by a single crystallite, in other words, a particle formed of a single crystal. Alternatively, a single particle may be constituted by a plurality of crystallites (in the present invention, when a solid is constituted by a plurality of crystallites, the largest crystallite is simply referred to as a “crystallite”). Incidentally, the presence of crystallites can be determined on the basis of X-ray diffraction. When crystallites are present, the periodic structure of crystallites causes an X-ray diffraction phenomenon. The X-ray used for the measurement is preferably K_α radiation included in characteristic X-rays obtained by applying an accelerated electron flow to metal; and the K_α radiation is preferably FeKα radiation (λ=1.08 Å) or CuKα (λ=1.54 Å). In a polymerizable liquid crystal compound that is solid under atmospheric pressure at 30° C. or less and has at least one polymerizable functional group, the compound being an essential component of a powder mixture according to the present invention, the solids are also individually constituted by crystallites, and adjustment of the size of crystallites enables adjustments of the cumulative distribution of particles and the bulk density.

<Various Measurement Methods>
(Particle Diameter Measurement Method)

The particle diameter of a powder mixture according to the present invention can be measured by a publicly known method. Specifically, a single value representing the size of a single particle occupying a three-dimensional space is referred to as a “representative particle diameter”; the average of the representative particle diameters of a particle group (=powder) including particles having different representative particle diameters is referred to as a “mean particle diameter”; and the distribution indicating the range of representative particle diameters of the powder is referred to as a “particle diameter distribution or particle size distribution”. Examples of the mean particle diameter include number mean diameter, surface mean diameter, volume mean diameter, harmonic mean diameter, mean surface diameter, mean volume diameter, geometric mean diameter, number median diameter, mass median diameter, and volume median diameter. Regarding the particle diameter distribution, an optical microscope and visual inspection may be employed to measure representative particle diameters and the particle diameter distribution.

The particle diameter of a powder mixture according to the present invention is preferably a light scattering equivalent diameter determined by a light scattering method. The measurement method is preferably a laser diffraction-scattering method. Regarding the measurement scale, a device that enables measurements over the range of nanometers to millimeters is preferably employed.

The particle diameter can be measured as any one particle diameter of geometric diameter, scattering coefficient equivalent diameter, light scattering equivalent diameter, volume equivalent diameter, Stokes diameter, ultrasonic attenuation equivalent diameter, X-ray scattering method equivalent diameter, diffusion coefficient equivalent diameter, electrical mobility equivalent diameter, and diffusion coefficient equivalent diameter. The particle diameter of a powder mixture according to the present invention is preferably measured by, among light scattering methods, a method referred to as a dynamic light scattering method.

The dynamic light scattering method is used to measure the particle diameter: particles dispersed in a solution are irradiated with a laser beam, and the scattering light is observed with a photon detector and analyzed to thereby measure the particle diameter. The equipment of measuring particle diameter is bundled with analysis software for particle diameter measurement; and this software can be used to determine the particle diameter. The solvent used in the measurement is preferably a solvent in which a powder mixture according to the present invention does not dissolve; in particular, preferably used is a solvent in which a liquid crystal compound having at least one polymerizable functional group does not dissolve. Specifically, the solvent is preferably, water, methanol, ethanol, isopropyl alcohol, hexane, or a mixture of the foregoing, particularly preferably a solvent mixture of water and methanol or hexane.

A particle diameter at 50% of the cumulative particle diameter distribution is referred to as D₅₀(median diameter). Regarding the particle diameter in the present invention, D₅₀is preferably 1.0 μm to 900 μm, preferably 3.0 μm to 700 μm, preferably 5.0 μm to 500 μm, particularly preferably 10 μm to 300 μm.

In addition, more preferably, the particle diameter D₅₀satisfies such a condition, and a particle diameter D₉₀value at 90% of the cumulative particle diameter distribution is preferably 5 mm or less and the D₅₀value is preferably 1 μm or more; preferably, the D₉₀value is 3 mm or less and the D₅₀value is 5 um or more; preferably the D₉₀value is 2 mm or less and the D₅₀value is 10 μm or more; particularly preferably, the D₉₀value is 1 mm or less and the D₅₀value is 20 μm or more.

In a powder mixture according to the present invention, the cumulative particle diameter distribution preferably satisfies such a range because the powder mixture has high solubility in solvents and high meltability under heating, is easily handled due to low probability of raising of powder during handling of the powder mixture, and is less likely to adhere to containers. When the cumulative particle diameter distribution of the powder mixture has values more than those described above, an increase is caused in the time taken for large particles to dissolve in the solvent and the time taken for large particles to melt under heating, hence decrease is caused in the solubility in the solvent and the meltability under heating. On the other hand, when the cumulative particle diameter distribution of the powder mixture has values less than those described above, improvement is achieved in the solubility in the solvent and the meltability under heating; however, the powder mixture is less easily handled due to high probability of raising of powder during handling of the powder mixture, and tends to be electrically charged and easily enters even fine cracks; hence the powder mixture exhibits high adhesion to containers and is less likely to be taken out from containers.

The particle diameter of a powder mixture according to the present invention may be measured without performing any pretreatment for the powder mixture. However, when the powder mixture has been stored for a certain period and powder agglomeration is caused to partially generate agglomerates, the agglomerates are preferably ground with an agate mortar before the measurement.

(Bulk Density Measurement Method)

The bulk density of a powder mixture according to the present invention can be measured by a publicly known method, and is preferably measured by the bulk density or apparent density measurement method in JIS Standards, or by “Guide-line for description of the specification format concerning powder materials” in the standard provided by The Association of Powder Process Industry and Engineering, JAPAN. JIS Standards include measurement methods including the bulk density measurement method of test methods for pigments (JIS-K-5101), the bulk density measurement method of test methods for vinyl chloride resin (JIS-K-6720), the bulk density measurement method of test methods for metallic powders (JIS-Z-2504), the bulk density measurement method of test methods for activated carbon (JIS-K-1474), the bulk density measurement method of test methods for plastics (JIS-K-7365, JIS-K-6722), the bulk density measurement method of test methods of synthetic detergent (JIS-K-3362), the bulk density measurement method of test methods for alumina powder (JIS-R-9301), the bulk density measurement method of testing methods for polytetrafluoroethylene molding powder (JIS-K-6891), and the bulk density measurement method of testing methods for artificial abrasives (JIS-R-6130). The bulk density of a powder mixture according to the present invention is preferably determined in the following manner: the powder mixture is naturally dropped from a glass funnel to a graduated cylinder; tapping is then performed on a synthetic-resin-top laboratory table; and the weight of the sample charged is divided by its volume to calculate the bulk density (graduated cylinder method). In particular, the graduated cylinder preferably has a volume of 500 ml to 50 ml; the glass funnel preferably has a discharge port diameter of 2.0 cm to 1.0 cm; the tapping frequency is preferably 1 tap/s to 10 taps/s; and the time taken for 10 to 20 taps is preferably 10 minutes to 10 seconds.

The bulk density of a powder mixture according to the present invention, measured by the graduated cylinder method, is preferably 0.01 g/ml to 1.50 g/ml, more preferably 0.05 g/ml to 1.30 g/ml, particularly preferably 0.10 g/ml to 1.20 g/ml.

A powder mixture according to the present invention preferably has a bulk density in such a range because powder agglomeration and depression of melting point are suppressed and an increase in the filling efficiency is achieved. When the bulk density of the powder mixture is less than such a range, a decrease in the filling efficiency is caused. When the bulk density of the powder mixture is more than such a range, agglomeration tends to occur in the powder mixture, and contact in the powder mixture tends to cause depression of melting point.

(Crystallite Measurement Method)

The size of crystallites of the powder mixture can be measured by direct observation of particles with a transmission electron microscope (TEM), or crystallite diameter distribution measurement by X-ray diffractometry (XRD), or small-angle X-ray scattering (SAXS). The size of crystallites of a powder mixture according to the present invention is preferably determined by measuring powder X-ray diffraction. In the measurement of powder X-ray diffraction, the X-ray source employed is CuKα radiation at a wavelength of 1.54 Å, and the measurement is performed in a scanning range of 2θ=4 deg to 35 deg. From the half width of a diffraction peak obtained by the measurement of powder X-ray diffraction, calculation in terms of crystallites can be performed with the following Scherrer equation 1.

D=Kλ/β cos θ (Equation 1)

(D: crystallite diameter (Å), K: Scherrer constant, λ: X-ray wavelength (Å), β: diffraction line broadening (rad), θ: half of diffraction angle 2θ (rad))

Scherrer constant (K) used is preferably K=0.94, 0.89, 0.90, 4/3, 8/3π, particularly preferably K=0.90.

When a plurality of peaks are detected by the X-ray diffraction measurement, a peak that has the maximum diffraction intensity is preferably used to calculate the crystallite size of a powder mixture according to the present invention.

The crystallite size of a powder mixture according to the present invention, measured by X-ray diffraction measurement, is preferably 5 nm to 500 nm, more preferably 10 nm to 300 nm, preferably 15 nm to 200 nm; in particular, the crystallites preferably have a size of 20 nm to 100 nm.

In a powder mixture according to the present invention, the crystallites preferably satisfy such a range because the powder mixture has high solubility in solvents and high meltability under heating, is easily handled due to low probability of raising of powder during handling of the powder mixture, and is less likely to adhere to containers. When the crystallites of the powder mixture are larger than those described above, an increase is caused in the time taken for large crystallites to dissolve in the solvent and the time taken for large crystallites to melt under heating, hence decrease is caused in the solubility in the solvent and the meltability under heating. On the other hand, when the crystallites of the powder mixture are smaller than those described above, improvement is achieved in the solubility in the solvent and the meltability under heating; however, the powder mixture is less easily handled due to high probability of raising of powder during handling of the powder mixture, and tends to be electrically charged and easily enters even fine cracks; hence the powder mixture exhibits high adhesion to containers and is less likely to be taken out from containers.

(Method for Measuring Residual Solvent Contained in Powder Mixture)

A powder according to the present invention is obtained by, for example, recrystallization or reprecipitation. Thus, the solvent having been used in the process of recrystallization, reprecipitation, or the like is contained in the powder. The moisture in the air is absorbed and contained in the powder. Such solvents contained in the powder are defined as residual solvent.

The method of measuring the residual solvent of the powder mixture may be a thermal vacuum method or a gravimetric method. The thermal vacuum method is performed in the following manner: a certain amount of the powder mixture weighed into an aluminum pan or the like is placed into a thermal vacuum desiccator, a vacuum desiccator, or the like; subsequently, a vacuum is created under heating at about 50° C. to about 150° C., at about 10 to about 50 Pa, for about 1 to about 5 hours; and the change in the weight before and after creation of the vacuum under heating is determined to achieve the measurement. The gravimetric method is performed in the following manner: not in vacuum, a certain amount of the powder mixture weighed into an aluminum pan or the like is placed into a thermobalance; subsequently heating is performed at about 80° C. to about 250° C. for about 10 to about 60 minutes; and the change in the weight before and after the heating is determined to achieve the measurement. The residual solvent contained in a powder mixture according to the present invention is preferably measured by the gravimetric method. In general, in the measurement of the residual solvent by the gravimetric method, 5 to 10 g of the powder mixture is heated at a predetermined temperature (about 150° C. to about 180° C.) and the resultant decrease in the weight is weighed to thereby determine the amount of the residual solvent.

The amount of residual solvent contained in a powder mixture according to the present invention, measured by the gravimetric method, is preferably 10,000 ppm or less, more preferably 8,000 ppm or less, particularly preferably 6,000 ppm or less. The lower limit of the amount of residual solvent is preferably zero; however, actually, 1 ppm or more of residual solvent is contained without problems.

In a powder mixture according to the present invention, the amount of residual solvent preferably satisfies such a range because the solvent less affects the state of powder, and the mixture is less likely to be electrically charged. On the other hand, when the amount of residual solvent in the powder mixture is larger than such a range, the solvent considerably affects dissolution of particles in solvents and transition temperature depression, and the state of powder is less likely to be maintained.

(Constituent Components of Powder Mixture)
(Polymerizable Liquid Crystal Compound)

A powder mixture according to the present invention contains at least one polymerizable liquid crystal compound having at least one polymerizable functional group. The polymerizable liquid crystal compound is preferably powder under atmospheric pressure at 50° C. or less, more preferably powder under atmospheric pressure at 40° C. or less, still more preferably powder under atmospheric pressure at 35° C. or less, particularly preferably powder at atmospheric pressure at 30° C. or less because it is easily handled without special pressure and temperature conditions. In the present invention, the term “under atmospheric pressure” is intended to describe 800 hectopascals or more and 1100 hectopascals or less, more strictly, 950 hectopascals or more and 1050 hectopascals or less.

Such a polymerizable liquid crystal compound having at least one polymerizable functional group in the present invention is not particularly limited and may be selected from publicly known and commonly used compounds as long as the compound alone or in a composition containing another compound exhibits liquid crystallinity and the compound has at least one polymerizable functional group.

Examples include, as described in, for example, Handbook of Liquid Crystals (edited by D. Demus, J. W. Goodby, G. W. Gray, H. W. Spiess, and V. Vill, published by Wiley-VCH Verlag GmbH & Co. KGaA, 1998), Kikan kagaku sosetsu No. 22, CHEMISTRY OF LIQUID CRYSTAL (edited by The Chemical Society of Japan, 1994), Japanese Unexamined Patent Application Publication Nos. 7-294735, 8-3111, 8-29618, 11-80090, 11-116538, and 11-148079, rod-like polymerizable liquid crystal compounds including a rigid region that is constituted by a chain of a plurality of structures such as a 1,4-phenylene group or a 1,4-cyclohexylene group and that is referred to as mesogen, and a polymerizable functional group such as a vinyl group, an acryloyl group, or (meth)acryloyl group; and, as described in Japanese Unexamined Patent Application Publication Nos. 2004-2373 and 2004-99446, rod-like polymerizable liquid crystal compounds having a maleimide group.

Specifically, the polymerizable liquid crystal compound having at least one polymerizable functional group is preferably a compound represented by a general formula (I) below. The compound represented by the general formula (I) below may be used for a powder mixture according to the present invention even when the compound alone does not exhibit liquid crystallinity as long as the compound in a composition containing another compound exhibits liquid crystallinity. More preferably, the compound represented by the general formula (I) alone exhibits liquid crystallinity, which enables a wider temperature range of a liquid crystal phase.

[Chem. 1]

P¹-(Sp¹-X¹)_q1-MG-R² (I)

In the formula, P¹represents a polymerizable functional group,

Sp¹represents an alkylene group having 1 to 18 carbon atoms; hydrogen atoms in the alkylene group may be substituted by at least one halogen atom or CN group; a single CH₂group or two or more non-adjacent CH₂group in the alkylene group may each be independently substituted by —O—, —COO—, —OCO—, or —OCO—O—,

X¹represents —O—, —S—, —OCH₂—, —CH₂O—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, —SCH₂—, —CH₂S—, —CF₂O—, —OCF₂—, —CF₂S—, —SCF₂—, —CH═CH—COO—, —CH═CH—OCO—, —COO—CH═CH—, —OCO—CH═CH—, —COO—CH₂CH₂—, —OCO—CH₂CH₂—, —CH₂CH₂—COO—, —CH₂CH₂—OCO—, —COO—CH₂—, —OCO—CH₂—, —CH₂—COO—, —CH₂—OCO—, —CH═CH—, —N═N—, —CH═N—N═CH—, —CF═CF—, —C≡C—, or a single bond (provided that P¹-Sp¹and Sp¹-X¹do not include direct bonds between hetero atoms. Incidentally, in the present invention, the term “hetero atoms” is intended to describe atoms other than a carbon atom and a hydrogen atom; and the phrase “direct bond between hetero atoms” is intended to describe, for example, —O—O— bond.),

q1 represents 0 or 1,

MG represents a mesogenic group,

R²represents a hydrogen atom, a halogen atom (a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom), a cyano group, or a linear or branched alkyl group having 1 to 12 carbon atoms, the alkyl group may be linear or branched, a single —CH₂— or two or more non-adjacent —CH₂— in the alkyl group may each be independently substituted by —O—, —S—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, —CH═CH—COO—, —CH═CH—OCO—, —COO—CH═CH—, —OCO—CH═CH—, —CH═CH—, —CF═CF—, or —C≡C—; or R²is represented by a general formula (I-a)

[Chem. 2]

—X²-Sp²)_q2-P² (I-a)

(where P²represents a polymerizable functional group; Sp²represents the same as that defined in Sp¹; X²represents the same as that defined in X¹(provided that P²-Sp²and Sp²-X²do not include direct bonds between hetero atoms), and

q²represents 0 or 1),

the mesogenic group represented by MG above is represented by a general formula (I-b)

[Chem. 3]

—(B1-Z1)_r1-B2-Z2-B3- (I-b)

(where B1, B2, and B3 each independently represent a 1,4-phenylene group, a 1,4-cyclohexylene group, a 1,4-cyclohexenyl group, a tetrahydropyran-2,5-diyl group, a 1,3-dioxane-2,5-diyl group, a tetrahydrothiopyran-2,5-diyl group, a 1,4-bicyclo(2,2,2)octylene group, a decahydronaphthalene-2,6-diyl group, a pyridine-2,5-diyl group, a pyrimidine-2,5-diyl group, a pyrazine-2,5-diyl group, a thiophene-2,5-diyl group-, a 1,2,3,4-tetrahydronaphthalene-2,6-diyl group, a 2,6-naphthylene group, a phenanthrene-2,7-diyl group, a 9,10-dihydrophenanthrene-2,7-diyl group, a 1,2,3,4,4a,9,10a-octahydrophenanthrene-2,7-diyl group, a 1,4-naphthylene group, a benzo[1,2-b:4,5-b′]dithiophene-2,6-diyl group, a benzo[1,2-b:4,5-b′]diselenophene-2,6-diyl group, a [1]benzothieno[3,2-b]thiophene-2,7-diyl group, a [1]benzoselenopheno[3,2-b]selenophene-2,7-diyl group, or a fluorene-2,7-diyl group, and may have at least one substituent of F, Cl, CF₃, OCF₃, a CN group, an alkyl group having 1 to 8 carbon atoms, an alkoxy group having 1 to 8 carbon atoms, an alkanoyl group having 1 to 8 carbon atoms, an alkanoyloxy group having 1 to 8 carbon atoms, an alkoxycarbonyl group having 1 to 8 carbon atoms, an alkenyl group having 2 to 8 carbon atoms, an alkenyloxy group having 2 to 8 carbon atoms, an alkenoyl group having 2 to 8 carbon atoms, an alkenoyloxy group having 2 to 8 carbon atoms, and/or a general formula (I-c)

[Chem. 4]

—(X³)_q4-(Sp³)_q3-P³ (I-C)

(where P³represents a reactive functional group,

Sp³represents the same as that defined in Sp¹,

X³represents —O—, —COO—, —OCO—, —OCH₂—, —CH₂O—, —CH₂CH₂OCO—, —COOCH₂CH₂—, —OCOCH₂CH₂—, or a single bond; q³represents 0 or 1; and q⁴represents 0 or 1 (provided that P³-Sp³and Sp³-X³do not include direct bonds between hetero atoms)),

r1 represents 0, 1, 2, or 3, and, when a plurality of B1's and a plurality of Z1's are present, B1's may be the same or different, and Z1's may be the same or different.).

P¹, P², and P³above preferably each independently represent a substituent selected from polymerizable groups represented by the following Formula (P-2-1) to Formula (P-2-20).

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Among these polymerizable functional groups, from the viewpoint of enhancing polymerizability, preferred are Formulas (P-2-1), (P-2-2), (P-2-7), (P-2-12), and (P-2-13), more preferred are Formulas (P-2-1) and (P-2-2).

Sp¹to Sp^aabove preferably each independently represent an alkylene group having 1 to 15 carbon atoms; a single —CH₂— or two or more non-adjacent —CH₂— in the alkylene group may each be independently substituted by —O—, —COO—, —OCO—, or —OCO—O—; and, one or two or more hydrogen atoms of the alkylene group may be substituted by halogen atoms (fluorine atoms, chlorine atoms, bromine atoms, or iodine atoms) or CN groups. More preferably, Sp¹to Sp³each independently represent an alkylene group having 1 to 12 carbon atoms; and, a single —CH₂— or two or more non-adjacent —CH₂— in the alkylene group may each be independently substituted by —O—, —COO—, —OCO—, or —OCO—O—.

X¹to X³above preferably each independently represent —O—, —OCH₂—, —CH₂O—, —CO—, —COO—, —CO—O—, —O—CO—O—, —CO—NH—, —NH—CO—, —CF₂O—, —OCF₂—, —CH═CH—COO—, —CH═CH—OCO—, —COO—CH═CH—, —OCO—CH═CH—, —COO—CH₂CH₂—, —OCO—CH₂CH₂—, —CH₂CH₂—COO—, —CH₂CH₂—OCO—, —COO—CH₂—, —OCO—CH₂—, —CH₂—COO—, —CH₂—OCO—, —CH═CH—, —N═N—, —CH═N—N═CH—, —CF═CF—, —C≡C—, or a single bond; more preferably, X¹to X³each independently represent —O—, —OCH₂—, —CH₂O—, —CO—, —COO—, —CO—O—, —O—CO—O—, —CF₂O—, —OCF₂—, —CH═CH—COO—, —CH═CH—OCO—, —COO—CH═CH—, —OCO—CH═CH—, —COO—CH₂CH₂—, —OCO—CH₂CH₂—, —CH₂CH₂—COO—, —CH₂CH₂—OCO—, —COO—CH₂—, —OCO—CH₂—, —CH₂—COO—, —CH₂—OCO—, —CH═CH—, —CF═CF—, —C≡C—, or a single bond.

(Monofunctional Polymerizable Liquid Crystal Compound)

Among the compounds represented by the general formula (I), preferred is a monofunctional polymerizable liquid crystal compound having a single polymerizable functional group in a molecule that is a compound represented by the following general formula (I-2-1).

[Chem. 6]

P¹-(Sp¹-X¹)_q1-MG-R²¹¹ (I-2-1)

In the formula, P¹, Sp¹, X¹, and q1 each represent the same as that defined in the general formula (I); preferred groups of P¹, Sp¹, and X¹are also intended to be the same as above,

R²¹¹represents a hydrogen atom, a halogen atom (a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom), a cyano group, a linear or branched alkyl group having 1 to 12 carbon atoms or a linear or branched alkenyl group having 1 to 12 carbon atoms in which a single —CH₂— or two or more non-adjacent —CH₂— may each be independently substituted by —O—, —S—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, —NH—, —N(CH₃)—, —CH═CH—COO—, —CH═CH—OCO—, —COO—CH═CH—, —OCO—CH═CH—, —CH═CH—, —CF═CF—, or —C≡C—; one or two or more hydrogen atoms in the alkyl group or the alkenyl group may be substituted by halogen atoms or cyano groups, and, when a plurality of the hydrogen atoms are substituted, the substitution may be the same or different.

MG represents a mesogenic group and is represented by a general formula (I-b) P [Chem. 7]

—(B1-Z1)_r1-B2-Z2-B3- (I-b)

(in the formula, B1, B2, and B3 each independently represent a 1,4-phenylene group, a 1,4-cyclohexylene group, a 1,4-cyclohexenyl group, a tetrahydropyran-2,5-diyl group, a 1,3-dioxane-2,5-diyl group, a tetrahydrothiopyran-2,5-diyl group, a 1,4-bicyclo(2,2,2)octylene group, a decahydronaphthalene-2,6-diyl group, a pyridine-2,5-diyl group, a pyrimidine-2,5-diyl group, a pyrazine-2,5-diyl group, a thiophene-2,5-diyl group-, a 1,2,3,4-tetrahydronaphthalene-2,6-diyl group, a 2,6-naphthylene group, a phenanthrene-2,7-diyl group, a 9,10-dihydrophenanthrene-2,7-diyl group, a 1,2,3,4,4a,9,10a-octahydrophenanthrene-2,7-diyl group, a 1,4-naphthylene group, a benzo[1,2-b:4,5-b′]dithiophene-2,6-diyl group, a benzo[1,2-b:4,5-b′]diselenophene-2,6-diyl group, a [1]benzothieno[3,2-b]thiophene-2,7-diyl group, a [1]benzoselenopheno[3,2-b]selenophene-2,7-diyl group, or a fluorene-2,7-diyl group, and may have at least one substituent of F, Cl, CF₃, OCF₃, a CN group, an alkyl group having 1 to 8 carbon atoms, an alkoxy group having 1 to 8 carbon atoms, an alkanoyl group having 1 to 8 carbon atoms, an alkanoyloxy group having 1 to 8 carbon atoms, an alkoxycarbonyl group having 1 to 8 carbon atoms, an alkenyl group having 2 to 8 carbon atoms, an alkenyloxy group having 2 to 8 carbon atoms, an alkenoyl group having 2 to 8 carbon atoms, and/or an alkenoyloxy group having 2 to 8 carbon atoms; in particular, preferably B1, B2, and B3 each independently represent a 1,4-phenylene group, a 1,4-cyclohexylene group, or a 2,6-naphthylene group that may have such a substituent.

Z1 and Z2 each independently represent —COO—, —OCO—, —CH₂CH₂—, —OCH₂—, —CH₂O—, —CH═CH—, —C≡C—, —CH═CHCOO—, —OCOCH═CH—, —CH₂CH₂COO—, —CH₂CH₂OCO—, —COOCH₂CH₂—, —OCOCH₂CH₂—, —C═N—, —N═C—, —CONH—, —NHCO—, —C(CF₃)₂—, an alkyl group that has 2 to 10 carbon atoms and that may have a halogen atom (a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom), or a single bond, and preferably Z1 and Z2 each independently represent —COO—, —OCO—, —CH₂CH₂—, —OCH₂—, —CH₂O—, —CH═CH—, —C≡C—, —CH═CHCOO—, —OCOCH═CH—, —CH₂CH₂COO—, —CH₂CH₂OCO—, —COOCH₂CH₂—, —OCOCH₂CH₂—, or a single bond. r1 represents 0, 1, 2, or 3, and, when a plurality of B1's and a plurality of Z1's are present, B1's may be the same or different and Z1's may be the same or different.).

More preferably, R²¹¹represents a hydrogen atom, a halogen atom (a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom), a cyano group, a linear or branched alkyl group having 1 to 8 carbon atoms, or a linear or branched alkenyl group having 1 to 8 carbon atoms; a single —CH₂— or two or more non-adjacent —CH₂— in the alkyl group and the alkenyl group may each be independently substituted by —O—, —CO—, —COO—, —CO—O—, —O—CO—O—, —CH═CH—COO—, —CH═CH—OCO—, —COO—CH═CH—, —OCO—CH═CH—, —CH═CH—, or —C≡C—; one or two or more hydrogen atoms of the alkyl group and the alkenyl group may each be independently substituted by halogen atoms (fluorine atoms, chlorine atoms, bromine atoms, or iodine atoms) or cyano groups, and, when a plurality of the hydrogen atoms are substituted, the substitution may be the same or different.

Examples of the general formula (I-2-1) include compounds represented by the following general formulas (I-2-1-1) to (I-2-1-4); however, the examples are not limited to the following general formulas.

[Chem. 8]

P¹-(Sp¹-X¹)_q1—B2-Z2-B3-R²¹¹ (I-2-1-1)

P¹-(Sp¹-X¹)_q1—B11-Z11-B2-Z2-B3-R²¹¹ (I-2-1-2)

P¹-(Sp¹-X¹)_q1—B11-Z11-B12-Z12-B2-Z2-B3-R²¹¹ (I-2-1-3)

P¹-(Sp¹-X¹)_q1—B11-Z11-B12-Z12-B13-Z13-B2-Z2-B3-R²¹¹ (I-2-1-4)

In the formulas, P¹, Sp¹, X¹, and q1 each represent the same as that defined in the general formula (I); preferred groups of P¹, Sp¹, and X¹are also intended to be the same as above,

B11, B12, B13, B2, and B3 represent the same as those defined as B1 to B3 in the general formula (I-b), and may be the same or different,

Z11, Z12, Z13, and Z2 represent the same as those defined as Z1 to Z3 in the general formula (I-b), and may be the same or different,

R²¹¹represents a hydrogen atom, a halogen atom, a cyano group, a linear or branched alkyl group having 1 to 12 carbon atoms or a linear or branched alkenyl group having 1 to 12 carbon atoms in which a single —CH₂— or two or more non-adjacent —CH₂— may each be independently substituted by —O—, —S—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, —NH—, —N(CH₃)—, —CH═CH—COO—, —CH═CH—OCO—, —COO—CH═CH—, —OCO—CH═CH—, —CH═CH—, —CF═CF—, or —C≡C—; one or two or more hydrogen atoms in the alkyl group or the alkenyl group may be substituted by halogen atoms or cyano groups, and, when a plurality of the hydrogen atoms are substituted, the substitution may be the same or different.

Examples of the compounds represented by the general formulas (I-2-1-1) to (I-2-1-4) include compounds represented by the following formula (I-2-1-1-1) to formula (I-2-1-1-30); however, the examples are not limited to these compounds.

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In the formulas, R^crepresents a hydrogen atom or a methyl group; m represents an integer of 0 to 18; n represents 0 or 1; R²¹¹represents the same as that defined in the general formulas (I-2-1-1) to (I-2-1-4); preferably R²¹¹represents a hydrogen atom, a halogen atom, a cyano group, a linear alkyl group having 1 to 15 carbon atoms or a linear alkenyl group having 1 to 15 carbon atoms in which a single —CH₂— or two or more non-adjacent —CH₂— may be substituted by —O—, —CO—, —COO—, or —OCO—, and one or two or more hydrogen atoms in the alkyl group or the alkenyl group may be substituted by halogen atoms, cyano groups, or t-butyl groups, where the halogen atoms are preferably F atoms; the cyclic groups may have at least one substituent of F, Cl, CF₃, OCF₃, a CN group, an alkyl group having 1 to 8 carbon atoms, an alkoxy group having 1 to 8 carbon atoms, an alkanoyl group having 1 to 8 carbon atoms, an alkanoyloxy group having 1 to 8 carbon atoms, an alkoxycarbonyl group having 1 to 8 carbon atoms, an alkenyl group having 2 to 8 carbon atoms, an alkenyloxy group having 2 to 8 carbon atoms, an alkenoyl group having 2 to 8 carbon atoms, and an alkenoyloxy group having 2 to 8 carbon atoms; and cyclic CH may be substituted by N.

(Bifunctional Polymerizable Liquid Crystal Compound)

Among the compounds represented by the general formula (I), preferred is a bifunctional polymerizable liquid crystal compound having two polymerizable functional groups in a molecule that is a compound represented by the following general formula (I-2-2).

[Chem. 15]

P¹-(Sp¹-X¹)_q1-MG-(X²-Sp²)_q2-P² (I-2-2)

In the formula, P¹, Sp¹, X¹, q1, X², Sp², q2, and P²each represent the same as that defined in the general formula (I) and the general formula (I-a); and preferred groups of P¹, Sp¹, X¹, X², Sp², and P²are also intended to be the same as above.

MG represents a mesogenic group, and is represented by a general formula (I-b)

[Chem. 16]

—(B1-Z1)_r1-B2-Z2-B3- (I-b)

(where B1, B2, and B3 each independently represent a 1,4-phenylene group, a 1,4-cyclohexylene group, a 1,4-cyclohexenyl group, a tetrahydropyran-2,5-diyl group, a 1,3-dioxane-2,5-diyl group, a tetrahydrothiopyran-2,5-diyl group, a 1,4-bicyclo(2,2,2)octylene group, a decahydronaphthalene-2,6-diyl group, a pyridine-2,5-diyl group, a pyrimidine-2,5-diyl group, a pyrazine-2,5-diyl group, a thiophene-2,5-diyl group-, a 1,2,3,4-tetrahydronaphthalene-2,6-diyl group, a 2,6-naphthylene group, a phenanthrene-2,7-diyl group, a 9,10-dihydrophenanthrene-2,7-diyl group, a 1,2,3,4,4a,9,10a-octahydrophenanthrene-2,7-diyl group, a 1,4-naphthylene group, a benzo[1,2-b:4,5-b′]dithiophene-2,6-diyl group, a benzo[1,2-b:4,5-b′]diselenophene-2,6-diyl group, a [1]benzothieno[3,2-b]thiophene-2,7-diyl group, a [1]benzoselenopheno[3,2-b]selenophene-2,7-diyl group, or a fluorene-2,7-diyl group; and may have at least one substituent of F, Cl, CF₃, OCF₃, a CN group, an alkyl group having 1 to 8 carbon atoms, an alkoxy group having 1 to 8 carbon atoms, an alkanoyl group having 1 to 8 carbon atoms, an alkanoyloxy group having 1 to 8 carbon atoms, an alkoxycarbonyl group having 1 to 8 carbon atoms, an alkenyl group having 2 to 8 carbon atoms, an alkenyloxy group having 2 to 8 carbon atoms, an alkenoyl group having 2 to 8 carbon atoms, and/or an alkenoyloxy group having 2 to 8 carbon atoms; in particular, preferably B1, B2, and B3 each independently represent a 1,4-phenylene group, a 1,4-cyclohexylene group, or a 2,6-naphthylene group that may have such a substituent.

Examples of the general formula (I-2-2) include compounds represented by the following general formulas (I-2-2-1) to (I-2-2-4); however, the examples are not limited to the following general formulas.

[Chem. 17])

P¹-(Sp¹-X¹)_q1—B2-Z2-B3-(X²-Sp²)_q2-P² (I-2-2-1)

P¹-(Sp¹-X¹)_q1—B11-Z11-B2-Z2-B3-(X²-Sp²)_q2-P² (I-2-2-2)

P¹-(Sp¹-X¹)_q1—B11-Z11-B12-Z12-B2-Z2-B3-(X²-Sp²)_q2P² (I-2-2-3)

P¹-(Sp¹-X¹)_q1—B11-Z11-B12-Z12-B13-Z13-B2-Z2-B3-(X²-Sp²)_q2-P² (I-2-2-4)

In the formulas, P¹, Sp¹, X¹, q1, X², Sp², q2, and P²each represent the same as that defined in the general formula (I) and the general formula (I-a); and preferred groups of P¹, Sp¹, X¹, X², Sp², and P²are also intended to be the same as above,

B11, B12, B13, B2, and B3 represent the same as those defined as B1 to B3 in the general formula (I-b), and may be the same or different, and

Z11, Z12, Z13, and Z2 represent the same as those defined as Z1 to Z3 in the general formula (I-b), and may be the same or different.

Among the compounds represented by the general formulas (I-2-2-1) to (I-2-2-4), the compounds represented by the general formulas (I-2-2-2) to (I-2-2-4), which have three or more ring structures in a compound, are preferably used because the finally obtained optically anisotropic body has high orientability and high curability; in particular, preferred are use of the compound represented by the general formula (I-2-2-1), which has two ring structures in the compound, or use of the compound represented by the general formula (I-2-2-2), which has three ring structures in the compound.

Examples of the compounds represented by the general formulas (I-2-2-1) to (I-2-2-4) include compounds represented by the following formula (I-2-2-1-1) to formula (I-2-2-1-22); however, the examples are not limited to these compounds.

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In the formulas, R^dand R^eeach independently represent a hydrogen atom or a methyl group, and

the cyclic groups may have at least one substituent of F, Cl, CF₃, OCF₃, a CN group, an alkyl group having 1 to 8 carbon atoms, an alkoxy group having 1 to 8 carbon atoms, an alkanoyl group having 1 to 8 carbon atoms, an alkanoyloxy group having 1 to 8 carbon atoms, an alkoxycarbonyl group having 1 to 8 carbon atoms, an alkenyl group having 2 to 8 carbon atoms, an alkenyloxy group having 2 to 8 carbon atoms, an alkenoyl group having 2 to 8 carbon atoms, and an alkenoyloxy group having 2 to 8 carbon atoms.

m1 and m2 each independently represent an integer of 0 to 18; and n1, n2, n3, and n4 each independently represent 0 or 1.

(Polyfunctional Polymerizable Liquid Crystal Compound)

A polyfunctional polymerizable liquid crystal compound having three or more polymerizable functional groups is preferably a compound having three polymerizable functional groups. Among the compounds represented by the general formula (I), the polyfunctional polymerizable liquid crystal compound having three polymerizable functional groups in a molecule is preferably a compound represented by the following general formula (I-2-3).

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In the formula, P¹, Sp¹, X¹, q1, X², Sp², q2, P², X³, q4, Sp³, q3, and P³represent the same as those defined in the general formula (I), the general formula (I-a), and the general formula (I-c); and preferred groups of P¹, Sp¹, X¹, X², Sp², P², X³, Sp³, and P³are also intended to be the same as above.

MG represents a mesogenic group, and is represented by a general formula (I-b)

[Chem. 24]

—(B1-Z1)_r1-B2-Z2-B3- (I-b)

(where B1, B2, and B3 each independently represent a 1,4-phenylene group, a 1,4-cyclohexylene group, a 1,4-cyclohexenyl group, a tetrahydropyran-2,5-diyl group, a 1,3-dioxane-2,5-diyl group, a tetrahydrothiopyran-2,5-diyl group, a 1,4-bicyclo(2,2,2)octylene group, a decahydronaphthalene-2,6-diyl group, a pyridine-2,5-diyl group, a pyrimidine-2,5-diyl group, a pyrazine-2,5-diyl group, a thiophene-2,5-diyl group-, a 1,2,3,4-tetrahydronaphthalene-2,6-diyl group, a 2,6-naphthylene group, a phenanthrene-2,7-diyl group, a 9,10-dihydrophenanthrene-2,7-diyl group, a 1,2,3,4,4a,9,10a-octahydrophenanthrene-2,7-diyl group, a 1,4-naphthylene group, a benzo[1,2-b:4,5-b′]dithiophene-2,6-diyl group, a benzo[1,2-b:4,5-b′]diselenophene-2,6-diyl group, a [1]benzothieno[3,2-b]thiophene-2,7-diyl group, a [1]benzoselenopheno[3,2-b]selenophene-2,7-diyl group, or a fluorene-2,7-diyl group; and may have at least one substituent of F, Cl, CF₃, OCF₃, a CN group, an alkyl group having 1 to 8 carbon atoms, an alkoxy group having 1 to 8 carbon atoms, an alkanoyl group having 1 to 8 carbon atoms, an alkanoyloxy group having 1 to 8 carbon atoms, an alkoxycarbonyl group having 1 to 8 carbon atoms, an alkenyl group having 2 to 8 carbon atoms, an alkenyloxy group having 2 to 8 carbon atoms, an alkenoyl group having 2 to 8 carbon atoms, and/or an alkenoyloxy group having 2 to 8 carbon atoms; in particular, preferably B1, B2, and B3 each independently represent a 1,4-phenylene group, a 1,4-cyclohexylene group, or a 2,6-naphthylene group that may have such a substituent.

Examples of the general formula (I-2-3) include compounds represented by the following general formulas (I-2-3-1) to (I-2-3-8); however, the examples are not limited to the following general formulas.

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In the formulas, P², S¹, X¹, q1, MG, X², S², q2, P³, X³, q4, S³, q3, and P⁴each represent the same as those defined in the general formula (I), the general formula (I-a), and the general formula (I-c); and preferred groups of P¹, Sp¹, X¹, X², Sp², P², X³, Sp^a, and P³are also intended to be the same as above,

B11, B12, B13, B2, and B3 represent the same as those defined as B1 to B3 in the general formula (I-b), and may be the same or different,

Z11, Z12, Z13, and Z2 represent the same as those defined as Z1 to Z3 in the general formula (I-b), and may be the same or different.

Examples of the compounds represented by the general formulas (I-2-3-1) to (I-2-3-8) include compounds represented by the following formula (I-2-3-1-1) to formula (I-2-3-1-6); however, the examples are not limited to these compounds.

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In the formulas, R^f, R^g, and R^heach independently represent a hydrogen atom or a methyl group; Rⁱ, R^j, and R^keach independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or a cyano group; when the groups represent an alkyl group having 1 to 6 carbon atoms, or an alkoxy group having 1 to 6 carbon atoms, the groups may be wholly unsubstituted, or may be substituted by one or two or more halogen atoms; and the cyclic groups may have at least one substituent of F, Cl, CF₃, OCF₃, a CN group, an alkyl group having 1 to 8 carbon atoms, an alkoxy group having 1 to 8 carbon atoms, an alkanoyl group having 1 to 8 carbon atoms, an alkanoyloxy group having 1 to 8 carbon atoms, an alkoxycarbonyl group having 1 to 8 carbon atoms, an alkenyl group having 2 to 8 carbon atoms, an alkenyloxy group having 2 to 8 carbon atoms, an alkenoyl group having 2 to 8 carbon atoms, and an alkenoyloxy group having 2 to 8 carbon atoms.

m4 to m9 each independently represent an integer of 0 to 18; n4 to n9 each independently represent 0 or 1.

(Combined Use of Plurality of Polymerizable Liquid Crystal Compounds)

A powder mixture according to the present invention may be used as a mixture of a plurality of powders composed of the above-described polymerizable liquid crystal compounds.

Regarding a powder composed of a liquid crystal compound having a single polymerizable functional group in a molecule, no such powders may be used, or one or two or more such powders may be used; when such a powder is used, 1 to 10 powders are preferably used, more preferably 2 to 5 powders. Regarding a powder composed of a liquid crystal compound having two polymerizable functional groups, no such powders may be used, or one or two or more such powders may be used; when such a powder is used, 1 to 10 powders are preferably used, more preferably 2 to 5 powders. Regarding a powder composed of a polyfunctional polymerizable liquid crystal compound having three or more polymerizable functional groups, no such powders may be used, or one or two or more such powders may be used; when such a powder is used, 1 to 5 powders may be used, more preferably 1 to 2 powders.

The powder mixture may be prepared with only two or more powders composed of a bifunctional polymerizable liquid crystal compound. However, the powder mixture is preferably prepared with a combination of at least one powder composed of a monofunctional polymerizable liquid crystal compound and at least one powder composed of a bifunctional polymerizable liquid crystal compound and/or a tri- or higher functional polyfunctional polymerizable liquid crystal compound because the resultant powder mixture has enhanced curability, and exhibits high adhesion to a substrate. More preferably, the powder mixture is prepared with a combination of at least one powder composed of a monofunctional polymerizable liquid crystal compound and at least one powder composed of a bifunctional polymerizable liquid crystal compound because suppression of curing shrinkage and adhesion are both achieved.

In particular, when a powder mixture according to the present invention is used to form an optically anisotropic body, in order to further enhance curability, a powder composed of a bifunctional polymerizable liquid crystal compound is preferably used that is a powder composed of a compound selected from (II-2-2-2) to (II-2-2-4) above; alternatively, in the case of a combined use of a powder composed of a monofunctional polymerizable liquid crystal compound and a powder composed of a bifunctional polymerizable liquid crystal compound, the powder mixture is particularly preferably a combination of a powder composed of the compound represented by (II-2-1-1) or (II-2-1-2) above and a powder composed of the compound represented by (II-2-2-2) or (II-2-2-3) above.

Among powders composed of a monofunctional polymerizable liquid crystal compound, preferably used is a powder composed of a compound selected from (II-2-1-1), (II-2-1-3), (II-2-1-5), (II-2-1-9), (II-2-1-10), (II-2-1-11), (II-2-1-12), (II-2-1-15), (II-2-1-23), (II-2-1-27), (II-2-1-28), (II-2-1-29), and (II-2-1-30).

Among powders composed of a bifunctional polymerizable liquid crystal compound, preferably used is a powder composed of a compound selected from (II-2-2-1-1), (II-2-2-1-4), (II-2-2-1-4), (II-2-2-1-5), (II-2-2-1-6), (II-2-2-1-12), (II-2-2-1-15), and (II-2-2-1-22).

Among powders composed of a trifunctional polymerizable liquid crystal compound, preferably used is a powder composed of a compound selected from (II-2-3-1), (II-2-3-2), and (II-2-3-3).

The total amount of the powder composed of a monofunctional polymerizable liquid crystal compound and the powder composed of a bifunctional polymerizable liquid crystal compound is preferably set to, relative to the total amount of powders composed of polymerizable liquid crystal compounds used, 70 mass % to 100 mass %, particularly preferably 80 mass % to 100 mass %.

The total amount of powders composed of a monofunctional polymerizable liquid crystal compound contained is preferably, relative to the total amount of the powders composed of a monofunctional polymerizable liquid crystal compound, powders composed of a bifunctional polymerizable liquid crystal compound, and powders composed of a polyfunctional polymerizable liquid crystal compound, 0 to 90 mass %, more preferably 0 to 85 mass %, particularly preferably 0 to 80 mass %. When the orientability of the finally obtained optically anisotropic body is a priority, the lower limit is preferably set to 5 mass % or more, more preferably set to 10 mass % or more. When the hardness of the coated film of the finally obtained optically anisotropic body is a priority, the upper limit is preferably set to 80 mass % or less, more preferably 70 mass % or less.

The total amount of powders composed of a bifunctional polymerizable liquid crystal compound contained is preferably, relative to the total amount of powders composed of a monofunctional polymerizable liquid crystal compound, powders composed of a bifunctional polymerizable liquid crystal compound, and powders composed of a polyfunctional polymerizable liquid crystal compound, 10 to 100 mass %, more preferably 15 to 85 mass %, particularly preferably 20 to 80 mass %. When the hardness of the coated film of the finally obtained optically anisotropic body is a priority, the lower limit is preferably set to 30 mass % or more, more preferably set to 50 mass % or more. When the orientability of the finally obtained optically anisotropic body is a priority, the upper limit is preferably set to 85 mass % or less, more preferably 80 mass % or less.

The total amount of powders composed of a polyfunctional polymerizable liquid crystal compound contained is preferably, relative to the total amount of powders composed of a monofunctional polymerizable liquid crystal compound, powders composed of a bifunctional polymerizable liquid crystal compound, and powders composed of a polyfunctional polymerizable liquid crystal compound, 0 to 80 mass %, more preferably 0 to 60 mass %, particularly preferably 0 to 40 mass %. When the rigidity of the finally obtained optically anisotropic body is a priority, the lower limit is preferably set to 10 mass % or more, more preferably set to 20 mass % or more, particularly preferably set to 30 mass % or more. On the other hand, when the curing shrinkage of the finally obtained optically anisotropic body is a priority, the upper limit is preferably set to 50 mass % or less, more preferably set to 35 mass % or less, particularly preferably set to 20 mass % or less, 10 mass % or less, 5 mass % or less, or 2 mass % or less.

(Normal Dispersion Polymerizable Liquid Crystal Compound and Reverse Dispersion Polymerizable Liquid Crystal Compound)

A powder composed of a polymerizable liquid crystal compound according to the present invention may be a powder composed of a normal dispersion polymerizable liquid crystal compound having optical properties in which the birefringence is lower on the long wavelength side than on the short wavelength side in the visible light region, and/or a powder composed of a reverse dispersion polymerizable liquid crystal compound having optical properties in which the birefringence is higher on the long wavelength side than on the short wavelength side in the visible light region.

Here, the normal dispersion polymerizable liquid crystal compound is preferably a polymerizable liquid crystal compound that satisfies Formula (A), and the reverse dispersion polymerizable liquid crystal compound is preferably a polymerizable liquid crystal compound that satisfies Formula (B)

Re(450 nm)/Re(550 nm)>1.0 (A)

Re(450 nm)/Re(550 nm)<1.0 (B)

(where Re(450 nm) represents an in-plane retardation at a wavelength of 450 nm of a polymerizable liquid crystal compound in which molecules are oriented on a substrate such that the long axis direction of molecules is substantially parallel to the substrate, and Re(550 nm) represents an in-plane retardation at a wavelength of 550 nm of a polymerizable liquid crystal compound in which molecules are oriented on a substrate such that the long axis direction of molecules is substantially parallel to the substrate). The normal dispersion polymerizable liquid crystal compound corresponds to the above-described monofunctional polymerizable liquid crystal compound, bifunctional polymerizable liquid crystal compound, and polyfunctional polymerizable liquid crystal compound.

(Reverse Dispersion Polymerizable Liquid Crystal Compound)

A powder mixture according to the present invention may include a powder composed of a reverse dispersion polymerizable liquid crystal compound having at least one polymerizable functional group. The reverse dispersion polymerizable liquid crystal compound may be a publicly known and commonly used compound; the guideline of designing the molecule is that compounds having positive and negative molecular polarizabilities are preferably provided as a mixture, the compound having a positive molecular polarizability preferably has a rod-like molecular shape, and the compound having a negative molecular polarizability preferably has a disc-like molecular shape. In the reverse dispersion polymerizable liquid crystal compound having at least one polymerizable functional group, a mixture of molecular structures of positive and negative molecular polarizabilities is provided preferably by a branched mesogen in the center portion of the molecule; the number of branching is preferably one or two; in particular, the molecular shape preferably has a single branched structure from the mesogen because both of reverse dispersion and a nematic liquid crystal phase tend to be achieved. Specifically, such compounds exhibiting reverse dispersion preferably have structures represented by the following general formulas (1) to (7).

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In the general formulas (1) to (7), P¹¹to P⁷⁴represent a polymerizable group; S¹¹to S⁷²represent a spacer group or a single bond, where a plurality of each of S¹¹to S⁷²are present, they may be the same or different; X¹¹to X⁷²represent —O—, —S—, —OCH₂—, —CH₂O—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, —SCH₂—, —CH₂S—, —CF₂O—, —OCF₂—, —CF₂S—, —SCF₂—, —CH═CH—COO—, —CH═CH—OCO—, —COO—CH═CH—, —OCO—CH═CH—, —COO—CH₂CH₂—, —OCO—CH₂CH₂—, —CH₂CH₂—COO—, —CH₂CH₂—OCO—, —COO—CH₂—, —OCO—CH₂—, —CH₂—COO—, —CH₂—OCO—, —CH═CH—, —N═N—, —CH═N—N═CH—, —CF═CF—, —C≡C—, or a single bond, where a plurality of each of X¹¹to X⁷²are present, they may be the same or different (provided that each P—(S—X)— bond does not include —O—O—); MG¹¹to MG⁷¹each independently represent a formula (a),

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(where A¹¹and A¹²each independently represent a 1,4-phenylene group, a 1,4-cyclohexylene group, a pyridine-2,5-diyl group, a pyrimidine-2,5-diyl group, a naphthalene-2,6-diyl group, a naphthalene-1,4-diyl group, a tetrahydronaphthalene-2,6-diyl group, a decahydronaphthalene-2,6-diyl group, or a 1,3-dioxane-2,5-diyl group; such a group may be unsubstituted or may be substituted by at least one L¹; when a plurality of each of A¹¹and/or A¹²are present, they may be the same or different,

Z¹¹and Z¹²each independently represent —O—, —S—, —OCH₂—, —CH₂O—, —CH₂CH₂—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, —SCH₂—, —CH₂S—, —CF₂O—, —OCF₂—, —CF₂S—, —SCF₂—, —CH═CH—COO—, —CH═CH—OCO—, —COO—CH═CH—, —OCO—CH═CH—, —COO—CH₂CH₂—, —OCO—CH₂CH₂—, —CH₂CH₂—COO—, —CH₂CH₂—OCO—, —COO—CH₂—, —OCO—CH₂—, —CH₂—COO—, —CH₂—OCO—, —CH═CH—, —N═N—, —CH═N—, —N═CH—, —CH═N—N═CH—, —CF═CF—, —C≡C—, or a single bond; when a plurality of each of Z¹¹and/or Z¹²are present, they may be the same or different,

M represents a group selected from the following formula (M-1) to formula (M-11)

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such a group may be unsubstituted or may be substituted by at least one L¹,

G represents the following formula (G-1) to formula (G-6)

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(where R³represents a hydrogen atom or an alkyl group having 1 to 20 carbon atoms; the alkyl group may be linear or branched; any hydrogen atom in the alkyl group may be substituted by a fluorine atom; a single —CH₂— or two or more non-adjacent —CH₂— in the alkyl group may each be independently substituted by —O—, —S—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, or —C≡C—,

W⁸¹represents a group having at least one aromatic group and having 5 to 30 carbon atoms, and the group may be unsubstituted or substituted by at least one L¹,

W⁸²represents a hydrogen atom or a linear or branched alkyl group having 1 to 20 carbon atoms in which a single —CH₂— or two or more non-adjacent —CH₂— may each be independently substituted by —O—, —S—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, —CH═CH—COO—, —CH═CH—OCO—, —COO—CH═CH—, —OCO—CH═CH—, —CH═CH—, —CF═CF—, or —C≡C—, and any hydrogen atom in the alkyl group may be substituted by a fluorine atom; alternatively, W⁸²may represent a group having at least one aromatic group and having 2 to 30 carbon atoms; alternatively, W⁸²may represent a group represented by P^W-(Sp^W-X^W)_kW—, where P^Wrepresents a polymerizable group, preferred polymerizable groups are the same as preferred polymerizable groups for P¹¹to P⁷⁴below, where Sp^Wrepresents a spacer group or a single bond, preferred spacer groups are the same as preferred spacer groups for S¹¹to S⁷²below, when a plurality of Sp^Ware present, they may be the same or different, where X^Wrepresents —O—, —S—, —OCH₂—, —CH₂O—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, —SCH₂—, —CH₂S—, —CF₂O—, —OCF₂—, —CF₂S—, —SCF₂—, —CH═CH—COO—, —CH═CH—OCO—, —COO—CH═CH—, —OCO—CH═CH—, —COO—CH₂CH₂—, —OCO—CH₂CH₂—, —CH₂CH₂—COO—, —CH₂CH₂—OCO—, —COO—CH₂—, —OCO—CH₂—, —CH₂—COO—, —CH₂—OCO—, —CH═CH—, —N═N—, —CH═N—N═CH—, —CF═CF—, —C≡C—, or a single bond, when a plurality of X^Ware present, they may be the same or different (provided that P^W-(Sp^W-X^W)_kW— does not include —O—O— bond), where kW represents an integer of 0 to 10, and W⁸¹and W⁸²may be linked together to form the same ring structure,

j11 represents an integer of 1 to 5; j12 represents an integer of 1 to 5; and j11+j12 represents an integer of 2 to 5.), R¹¹and R³¹represent a hydrogen atom, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, a pentafluorosulfuranyl group, a cyano group, a nitro group, an isocyano group, a thioisocyano group, or an alkyl group having 1 to 20 carbon atoms; the alkyl group may be linear or branched; any hydrogen atom in the alkyl group may be substituted by a fluorine atom; a single —CH₂— or two or more non-adjacent —CH₂— in the alkyl group may each be independently substituted by —O—, —S—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, or —C≡C—; m11 represents an integer of 0 to 8; and m2 to m7, n2 to n7, 14 to 16, and k6 each independently represent an integer of 0 to 5.

In the general formula (1) to general formula (7), the polymerizable groups P¹¹to P⁷⁴preferably represent groups selected from the following formula (P-1) to formula (P-20).

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These polymerizable groups are polymerized by radical polymerization, radical addition polymerization, cationic polymerization, and anionic polymerization. In particular, when the polymerization method is ultraviolet polymerization, preferred is the formula (P-1), formula (P-2), formula (P-3), formula (P-4), formula (P-5), formula (P-7), formula (P-11), formula (P-13), formula (P-15), or formula (P-18); more preferred is the formula (P-1), formula (P-2), formula (P-7), formula (P-11), or formula (P-13); still more preferred is the formula (P-1), formula (P-2), or the formula (P-3); particularly preferred is the formula (P-1) or formula (P-2).

In the general formula (1) to general formula (7), S¹¹to S⁷²represent a spacer group or a single bond; when there are a plurality of each of S¹¹to S⁷², they may be the same or different. The spacer group preferably represents an alkylene group having 1 to 20 carbon atoms in which a single —CH₂— or two or more non-adjacent —CH₂— may each be independently substituted by —O—, —COO—, —OCO—, —OCO—O—, —CO—NH—, —NH—CO—, —CH═CH—, —C≡C—, or the following formula (S-1).

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From the viewpoint of high availability of raw materials and ease of synthesis, more preferably, when a plurality of each of S¹¹to S⁷²are present, they may be the same or different and may each independently represent a single bond or an alkylene group having 1 to 10 carbon atoms in which a single —CH₂— or two or more non-adjacent —CH₂— may each be independently substituted by —O—, —COO—, or —OCO—; still more preferably, S¹¹to S⁷²each independently represent an alkylene group having 1 to 10 carbon atoms or a single bond; particularly preferably, when a plurality of each of S¹¹to S⁷²are present, they may be the same or different, and each independently represent an alkylene group having 1 to 8 carbon atoms.

In the general formula (1) to general formula (7), X¹¹to X⁷²represent —O—, —S—, —OCH₂—, —CH₂O—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, —SCH₂—, —CH₂S—, —CF₂O—, —OCF₂—, —CF₂S—, —SCF₂—, —CH═CH—COO—, —CH═CH—OCO—, —COO—CH═CH—, —OCO—CH═CH—, —COO—CH₂CH₂—, —OCO—CH₂CH₂—, —CH₂CH₂—COO—, —CH₂CH₂—OCO—, —COO—CH₂—, —OCO—CH₂—, —CH₂—COO—, —CH₂—OCO—, —CH═CH—, —N═N—, —CH═N—N═CH—, —CF═CF—, —C≡C—, or a single bond; when a plurality of each of X¹¹to X⁷²are present, they may be the same or different (provided that P—(S—X)— bond does not include —O—O—). From the viewpoint of high availability of raw materials and ease of synthesis, when a plurality of each of X¹¹to X⁷²are present, they may be the same or different, and they preferably each independently represent —O—, —S—, —OCH₂—, —CH₂O—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, —COO—CH₂CH₂—, —OCO—CH₂CH₂—, —CH₂CH₂—COO—, —CH₂CH₂—OCO—, or a single bond; more preferably each independently represent —O—, —OCH₂—, —CH₂O—, —COO—, —OCO—, —COO—CH₂CH₂—, —OCO—CH₂CH₂—, —CH₂CH₂—COO—, —CH₂CH₂—OCO—, or a single bond; particularly preferably, when a plurality of each of X¹¹to X⁷²are present, they may be the same or different, and each independently represent —O—, —COO—, —OCO—, or a single bond.

In the general formula (1) to general formula (7), A¹¹and A¹²each independently represent a 1,4-phenylene group, a 1,4-cyclohexylene group, a pyridine-2,5-diyl group, a pyrimidine-2,5-diyl group, a naphthalene-2,6-diyl group, a naphthalene-1,4-diyl group, a tetrahydronaphthalene-2,6-diyl group, a decahydronaphthalene-2,6-diyl group, or a 1,3-dioxane-2,5-diyl group; such a group may be unsubstituted or may be substituted by at least one L; when a plurality of each of A¹¹and/or A¹²are present, they may be the same or different. From the viewpoint of high availability of raw materials and ease of synthesis, A¹¹and A¹²preferably each independently represent a 1,4-phenylene group, a 1,4-cyclohexylene group, or a naphthalene-2,6-diyl that may be unsubstituted or may be substituted by at least one L¹; more preferably, each independently represent a group selected from the following formula (A-1) to formula (A-11)

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still more preferably, each independently represent a group selected from the formula (A-1) to formula (A-8); particularly preferably, each independently represent a group selected from the formula (A-1) to formula (A-4).

In the general formula (1) to general formula (7), Z¹¹and Z¹²each independently represent —O—, —S—, —OCH₂—, —CH₂O—, —CH₂CH₂—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, —OCO—NH—, —NH—COO—, —NH—CO—NH—, —NH—O—, —O—NH—, —SCH₂—, —CH₂S—, —CF₂O—, —OCF₂—, —CF₂S—, —SCF₂—, —CH═CH—COO—, —CH═CH—OCO—, —COO—CH═CH—, —OCO—CH═CH—, —COO—CH₂CH₂—, —OCO—CH₂CH₂—, —CH₂CH₂—COO—, —CH₂CH₂—OCO—, —COO—CH₂—, —OCO—CH₂—, —CH₂—COO—, —CH₂—OCO—, —CH═CH—, —N═N—, —CH═N—, —N═CH—, —CH═N—N═CH—, —CF═CF—, —C≡C—, or a single bond; when a plurality of each of Z¹¹and/or Z¹²are present, they may be the same or different. From the viewpoint of liquid crystallinity of the compound, high availability of raw materials, and ease of synthesis, Z¹¹and Z¹²preferably each independently represent a single bond, —OCH₂—, —CH₂O—, —COO—, —OCO—, —CF₂O—, —OCF₂—, —CH₂CH₂—, —CF₂CF₂—, —CH═CH—COO—, —CH═CH—OCO—, —COO—CH═CH—, —OCO—CH═CH—, —COO—CH₂CH₂—, —OCO—CH₂CH₂—, —CH₂CH₂—COO—, —CH₂CH₂—OCO—, —CH═CH—, —CF═CF—, —C≡C—, or a single bond; more preferably, each independently represent —OCH₂—, —CH₂O—, —CH₂CH₂—, —COO—, —OCO—, —COO—CH₂CH₂—, —OCO—CH₂CH₂—, —CH₂CH₂—COO—, —CH₂CH₂—OCO—, —CH═CH—, —C≡C—, or a single bond; still more preferably, each independently represent —CH₂CH₂—, —COO—, —OCO—, —COO—CH₂CH₂—, —COO—CH₂CH₂—, —CH₂CH₂—COO—, —CH₂CH₂—OCO—, or a single bond; particularly preferably, each independently represent —CH₂CH₂—, —COO—, —OCO—, or a single bond.

In the general formula (1) to general formula (7), M represents a group selected from the following formula (M-1) to formula (M-11)

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and such a group may be unsubstituted or may be substituted by at least one L¹. From the viewpoint of high availability of raw materials and ease of synthesis, M's preferably each independently represent a group selected from the formula (M-1) or formula (M-2) that may be unsubstituted or may be substituted by at least one L¹, and the formula (M-3) to formula (M-6) that are unsubstituted; more preferably, represent a group selected from the formula (M-1) or formula (M-2) that may be unsubstituted or may be substituted by at least one L¹; particularly preferably, a group selected from the formula (M-1) or formula (M-2) that are unsubstituted.

In the general formula (1) to general formula (7), R¹¹and R³¹represent a hydrogen atom, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, a pentafluorosulfuranyl group, a cyano group, a nitro group, an isocyano group, a thioisocyano group, or a linear or branched alkyl group having 1 to 20 carbon atoms in which a single —CH₂— or two or more non-adjacent —CH₂— may each be independently substituted by —O—, —S—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, or —C≡C—; any hydrogen atom in the alkyl group may be substituted by a fluorine atom. From the viewpoint of liquid crystallinity and ease of synthesis, R¹preferably represents a hydrogen atom, a fluorine atom, a chlorine atom, a cyano group, or a linear or branched alkyl group having 1 to 12 carbon atoms in which a single —CH₂— or two or more non-adjacent —CH₂— may each be independently substituted by —O—, —COO—, —OCO—, or —O—CO—O—; more preferably, represents a hydrogen atom, a fluorine atom, a chlorine atom, a cyano group, or a linear alkyl group or a linear alkoxy group having 1 to 12 carbon atoms; particularly preferably, a linear alkyl group or a linear alkoxy group having 1 to 12 carbon atoms.

In the general formula (1) to general formula (7), G represents a group selected from the formula (G-1) to formula (G-6).

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In the formulas, R³represents a hydrogen atom or an alkyl group having 1 to 20 carbon atoms; the alkyl group may be linear or branched; any hydrogen atom in the alkyl group may be substituted by a fluorine atom; a single —CH₂— or two or more non-adjacent —CH₂— in the alkyl group may each be independently substituted by —O—, —S—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, or —C≡C—,

W⁸¹represents a group having at least one aromatic group and having 5 to 30 carbon atoms, and the group may be unsubstituted or may be substituted by at least one L¹,

W⁸²represents a hydrogen atom or a linear or branched alkyl group having 1 to 20 carbon atoms in which a single —CH₂— or two or more non-adjacent —CH₂— may each be independently substituted by —O—, —S—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, —CH═CH—COO—, —CH═CH—OCO—, —COO—CH═CH—, —OCO—CH═CH—, —CH═CH—, —CF═CF—, or —C≡C—; and any hydrogen atom in the alkyl group may be substituted by a fluorine atom. Alternatively, W⁸²may represent a group having at least one aromatic group and having 2 to 30 carbon atoms. Alternatively, W⁸²may represent a group represented by P^W-(Sp^W-X^W)_kW—, where P^Wrepresents a polymerizable group, preferred polymerizable groups are the same as preferred polymerizable groups for P¹¹to P⁷⁴below; Sp^Wrepresents a spacer group or a single bond, preferred spacer groups are the same as preferred spacer groups for S¹¹to S⁷²below, and, when a plurality of Sp^Ware present, they may be the same or different; X^Wrepresents —O—, —S—, —OCH₂—, —CH₂O—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, —SCH₂—, —CH₂S—, —CF₂O—, —OCF₂—, —CF₂S—, —SCF₂—, —CH═CH—COO—, —CH═CH—OCO—, —COO—CH═CH—, —OCO—CH═CH—, —COO—CH₂CH₂—, —OCO—CH₂CH₂—, —CH₂CH₂—COO—, —CH₂CH₂—OCO—, —COO—CH₂—, —OCO—CH₂—, —CH₂—COO—, —CH₂—OCO—, —CH═CH—, —N═N—, —CH═N—N═CH—, —CF═CF—, —C≡C—, or a single bond, and when a plurality of X^Ware present, they may be the same or different (provided that P^W-(Sp^W-X^W)_kW— does not include —O—O— bond); kW represents an integer of 0 to 10; and W⁸¹and W⁸²may together form a ring structure.

The aromatic group in W⁸¹may be an aromatic hydrocarbon group or a heteroaromatic group, or may include both of these groups. Such aromatic groups may be linked via a single bond or a linkage group (—OCO—, —COO—, —CO—, or —O—), or may form a condensed ring. W⁸¹may include, in addition to an aromatic group, an acyclic structure and/or a cyclic structure other than aromatic groups. From the viewpoint of high availability of raw materials and ease of synthesis, such aromatic groups included in W⁸¹are preferably groups represented by the following formula (W-1) to formula (W-19) that may be unsubstituted or may be substituted by at least one L¹

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(in the formulas, such groups may have, at any position, the point of attachment; two or more aromatic groups selected from these groups may be linked together via a single bond to form a group; Q¹represents —O—, —S—, —NR⁵— (where R⁵represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms), or —CO—. In such aromatic groups, —CH═ may each be independently substituted by —N═, and —CH₂— may each be independently substituted by —O—, —S—, —NR⁴— (where R⁴represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms), or —CO—, provided that no —O—O— bond is included). The groups represented by the formula (W-1) are preferably groups selected from those represented by the following formula (W-1-1) to formula (W-1-8) that may be unsubstituted or may be substituted by at least one L²

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(in the formulas, such groups may have, at any position, the point of attachment). The groups represented by the formula (W-7) are preferably groups selected from those represented by the following formula (W-7-1) to formula (W-7-7) that may be unsubstituted or may be substituted by at least one L¹

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(in the formulas, such groups may have, at any position, the point of attachment). The groups represented by the formula (W-10) are preferably groups selected from those represented by the following formula (W-10-1) to formula (W-10-8) that may be unsubstituted or may be substituted by at least one L¹

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(in the formulas, such groups may have, at any position, the point of attachment, and R⁶represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms). The groups represented by the formula (W-11) are preferably groups selected from those represented by the following formula (W-11-1) to formula (W-11-13) that may be unsubstituted or may be substituted by at least one L¹

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(in the formulas, such groups may have, at any position, the point of attachment, and R⁶represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms). The groups represented by the formula (W-12) are preferably groups selected from those represented by the following formula (W-12-1) to formula (W-12-19) that may be unsubstituted or may be substituted by at least one L¹

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(in the formulas, such groups may have, at any position, the point of attachment, and R⁶represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms). The groups represented by the formula (W-15) are preferably groups selected from those represented by the following formula (W-15-1) to formula (W-15-18) that may be unsubstituted or may be substituted by at least one L¹

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(in the formulas, such groups may have, at any position, the point of attachment, R⁶represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms). The groups represented by the formula (W-16) are preferably groups selected from those represented by the following formula (W-16-1) to formula (W-16-4) that may be unsubstituted or may be substituted by at least one L¹

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(in the formulas, such groups may have, at any position, the point of attachment, R⁶represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms). The groups represented by the formula (W-17) are preferably groups selected from those represented by the following formula (W-17-1) to formula (W-17-6) that may be unsubstituted or may be substituted by at least one L¹

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(in the formulas, such groups may have, at any position, the point of attachment, R⁶represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms). The groups represented by the formula (W-18) are preferably groups selected from those represented by the following formula (W-18-1) to formula (W-18-6) that may be unsubstituted or may be substituted by at least one L¹

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(in the formulas, such groups may have, at any position, the point of attachment; R⁶represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms; when a plurality of R⁶'s are present, they may be the same or different). More preferably, the aromatic group included in W⁸¹is a group selected from the groups represented by the formula (W-1-1), formula (W-7-1), formula (W-7-2), formula (W-7-7), formula (W-8), formula (W-10-6), formula (W-10-7), formula (W-10-8), formula (W-11-8), formula (W-11-9), formula (W-11-10), formula (W-11-11), formula (W-11-12), and formula (W-11-13) that may be unsubstituted or may be substituted by at least one L¹; particularly preferably, the aromatic group included in W⁸¹is a group selected from the groups represented by the formula (W-1-1), formula (W-7-1), formula (W-7-2), formula (W-7-7), formula (W-10-6), formula (W-10-7), and formula (W-10-8) that may be unsubstituted or may be substituted by at least one L¹. In particular, W⁸¹preferably represents a group selected from the groups represented by the following formula (W-a-1) to formula (W-a-6)

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(in the formulas, r represents an integer of 0 to 5; s represents an integer of 0 to 4; and t represents an integer of 0 to 3).

More preferably, from the viewpoint of high availability of raw materials and ease of synthesis, W⁸²represents a hydrogen atom, a linear or branched alkyl group having 1 to 20 carbon atoms in which any hydrogen atom in the group may be substituted by a fluorine atom, and a single —CH₂— or two or more non-adjacent —CH₂— may each be independently substituted by —O—, —CO—, —COO—, —CO—O—, —O—CO—O—, —CH═CH—COO—, —CH═CH—OCO—, —COO—CH═CH—, —OCO—CH═CH—, —CH═CH—, —CF═CF—, or —C≡C—, or a group represented by P^W-(Sp^W-X^W)_kW—; still more preferably, W⁸²represents a hydrogen atom, a linear or branched alkyl group having 1 to 20 carbon atoms in which any hydrogen atom in the group may be substituted by a fluorine atom, and a single —CH₂— or two or more non-adjacent —CH₂-may each be independently substituted by —O—, —CO—, —COO—, or —OCO—, or a group represented by P^W-(Sp^W-X^W)_kW—; even more preferably, W⁸²represents a hydrogen atom, a linear alkyl group having 1 to 12 carbon atoms in which a single —CH₂— or two or more non-adjacent —CH₂— may each be independently substituted by —O—, or a group represented by P^W-(Sp^W-X^W)_kW—.

When W⁸²represents a group having at least one aromatic group and having 2 to 30 carbon atoms, preferably W⁸²represents a group selected from the groups represented by the formula (W-1) to formula (W-18). In this case, more preferred structures are the same as above.

When W⁸²represents a group represented by P^W-(Sp^W-X^W)_kW—, preferred structures of the groups represented by P^W, Sp^W, and X^Ware the same as the above-described preferred structures of the groups represented by P¹¹to P⁷⁴, S¹¹to S⁷², and X¹¹to X⁷². In addition, kW preferably represents an integer of 0 to 3, more preferably 0 or 1.

When W⁸¹and W⁸²together form a ring structure, the cyclic group represented by —NW⁸¹W⁸²is preferably a group selected from the groups represented by the following formula (W-b-1) to formula (W-b-42) that may be unsubstituted or may be substituted by at least one L¹

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(in the formulas, R⁶represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms); particularly preferably, from the viewpoint of high availability of raw materials and ease of synthesis, the cyclic group represented by —NW⁸¹W⁸²is a group selected from the groups represented by the formula (W-b-20), formula (W-b-21), formula (W-b-22), formula (W-b-23), formula (W-b-24), formula (W-b-25), and formula (W-b-33) that may be unsubstituted or may be substituted by at least one L¹.

Another cyclic group represented by ═CW⁸¹W⁸²is preferably a group selected from the groups represented by the following formula (W-c-1) to formula (W-c-81) that may be unsubstituted or may be substituted by at least one L¹

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(in the formulas, R⁶represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms; when a plurality of R⁶'s are present, they may be the same or different); particularly preferably, from the viewpoint of high availability of raw materials and ease of synthesis, the cyclic group represented by ═CW⁸¹W⁸²is a group selected from the groups represented by the formula (W-c-11), formula (W-c-12), formula (W-c-13), formula (W-c-14), formula (W-c-53), formula (W-c-54), formula (W-c-55), formula (W-c-56), formula (W-c-57), and formula (W-c-78) that may be unsubstituted or may be substituted by at least one L.

The total number of π electrons included in W⁸¹and W⁸²is preferably 4 to 24 from the viewpoint of wavelength dispersibility, storage stability, liquid crystallinity, and ease of synthesis.

W⁸³and W⁸⁴each independently represent a halogen atom, a cyano group, a hydroxy group, a nitro group, a carboxyl group, a carbamoyloxy group, an amino group, a sulfamoyl group, a group having at least one aromatic group and having 5 to 30 carbon atoms, an alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, a cycloalkenyl group having 3 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, an acyloxy group having 2 to 20 carbon atoms, or an alkylcarbonyloxy group having 2 to 20 carbon atoms. In the alkyl group, cycloalkyl group, alkenyl group, cycloalkenyl group, alkoxy group, acyloxy group, and alkylcarbonyloxy group, a single —CH₂— or two or more non-adjacent —CH₂— may each be independently substituted by —O—, —S—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, or —C≡C—. More preferably, W⁸³represents a group selected from a cyano group, a nitro group, a carboxyl group, an alkylcarbonyloxy group, an acyloxy group, an alkenyl group, and an alkyl group having 1 to 20 carbon atoms in which a single —CH₂— or two or more non-adjacent —CH₂— are each independently substituted by —O—, —S—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, or —C≡C—; particularly preferably, W⁸³represents a group selected from a cyano group, a carboxyl group, an alkylcarbonyloxy group, an acyloxy group, an alkenyl group, and an alkyl group having 1 to 20 carbon atoms in which a single —CH₂— or two or more non-adjacent —CH₂— are each independently substituted by —CO—, —COO—, —CO—O—, —O—CO—O—, —CO—NH—, —NH—CO—, or —C≡C—. More preferably, W⁸⁴represents a group selected from a cyano group, a nitro group, a carboxyl group, an alkylcarbonyloxy group, an acyloxy group, an alkenyl group, and an alkyl group having 1 to 20 carbon atoms in which a single —CH₂— or two or more non-adjacent —CH₂— are each independently substituted by —O—, —S—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, or —C≡C—; particularly preferably, W⁸⁴represents a group selected from a cyano group, a carboxyl group, an alkylcarbonyloxy group, an acyloxy group, an alkenyl group, and an alkyl group having 1 to 20 carbon atoms in which a single —CH₂— or two or more non-adjacent —CH₂— are each independently substituted by —CO—, —COO—, —CO—O—, —O—CO—O—, —CO—NH—, —NH—CO—, or —C≡C—.

L¹represents a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, a pentafluorosulfuranyl group, a nitro group, an isocyano group, an amino group, a hydroxyl group, a mercapto group, a methylamino group, a dimethylamino group, a diethylamino group, a diisopropylamino group, a trimethylsilyl group, a dimethylsilyl group, a thioisocyano group, or a linear or branched alkyl group having 1 to 20 carbon atoms in which a single —CH₂— or two or more non-adjacent —CH₂— may each be independently substituted by —O—, —S—, —CO—, —COO—, —OCO—, —CO—S—, —S—CO—, —O—CO—O—, —CO—NH—, —NH—CO—, —CH═CH—COO—, —CH═CH—OCO—, —COO—CH═CH—, —OCO—CH═CH—, —CH═CH—, —CF═CF—, or —C≡C—, and any hydrogen atom in the alkyl group may be substituted by a fluorine atom. From the viewpoint of liquid crystallinity and ease of synthesis, L¹preferably represents a fluorine atom, a chlorine atom, a pentafluorosulfuranyl group, a nitro group, a methylamino group, a dimethylamino group, a diethylamino group, a diisopropylamino group, or a linear or branched alkyl group having 1 to 20 carbon atoms in which any hydrogen atom may be substituted by a fluorine atom, and a single —CH₂— or two or more non-adjacent —CH₂— may each be independently substituted by a group selected from —O—, —S—, —CO—, —COO—, —CO—O—, —O—CO—O—, —CH═CH—, —CF═CF—, and —C≡C—; more preferably, L¹represents a fluorine atom, a chlorine atom, or a linear or branched alkyl group having 1 to 12 carbon atoms in which any hydrogen atom may be substituted by a fluorine atom, and a single —CH₂— or two or more non-adjacent —CH₂— may each be independently substituted by a group selected from —O—, —COO—, and —OCO—; still more preferably, L¹represents a fluorine atom, a chlorine atom, or an alkoxy group or an alkyl group being linear or branched and having 1 to 12 carbon atoms in which any hydrogen atom may be substituted by a fluorine atom; particularly preferably, L¹represents a fluorine atom, a chlorine atom, or a linear alkoxy group or a linear alkyl group having 1 to 8 carbon atoms.

In the general formula (1) to general formula (7), substituents bonded to MG¹¹to MG¹¹are bonded to A¹¹and/or A¹²in the general formula (a).

In the general formula (1), m11 represents an integer of 0 to 8; from the viewpoint of liquid crystallinity, high availability of raw materials, and ease of synthesis, m11 preferably represents an integer of 0 to 4, more preferably an integer of 0 to 2, still more preferably 0 or 1, particularly preferably 1.

In the general formula (2) to general formula (7), m2 to m7, n2 to n7, and 12 to 17 each independently represent an integer of 0 to 5; from the viewpoint of liquid crystallinity, high availability of raw materials, and ease of synthesis, preferably represent an integer of 0 to 4, more preferably an integer of 0 to 2, still more preferably 0 or 1, particularly preferably 1.

In the general formula (a), j11 and j12 each independently represent an integer of 1 to 5, and j11+j12 represents an integer of 2 to 5. Preferably, from the viewpoint of liquid crystallinity, ease of synthesis, and storage stability, j11 and j12 each independently represent an integer of 1 to 4, more preferably an integer of 1 to 3, particularly preferably 1 or 2. Preferably, j11+j12 represents an integer of 2 to 4. Examples of the reverse dispersion polymerizable liquid crystal compound include compounds represented by the following formula (8-1) to formula (8-31); however, the examples are not limited to these compounds.

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(Combined Use of Plurality of Reverse Dispersion Polymerizable Liquid Crystal Compounds)

The total content of powders composed of such a reverse dispersion polymerizable liquid crystal compound is, relative to the total amount of a powder composed of a normal dispersion polymerizable liquid crystal compound and the powders composed of a reverse dispersion polymerizable liquid crystal compound in the powder mixture, preferably 60 to 100 mass %, more preferably 65 to 98 mass %, particularly preferably 70 to 95 mass %.

(Control of Particle Diameter of Powder Composed of Normal Dispersion Polymerizable Liquid Crystal Compound and Reverse Dispersion Polymerizable Liquid Crystal Compound)

In the present invention, particularly preferably, a polymerizable liquid crystal compound having a polymerizable functional group is controlled in terms of particle diameter, bulk density, and crystallites. The methods for controlling the particle diameter and the like may be publicly known and publicly used techniques. The present invention does not exclude the techniques of future-developed methods for obtaining particles satisfying the particle diameter range according to the present invention; however, in the present invention, particularly preferably, after the polymerizable liquid crystal compound is synthesized, the particle diameter is controlled during separation of the polymerizable liquid crystal compound from the organic solvent.

The method for separating the polymerizable liquid crystal compound from the organic solvent may be performed by using a single or combined use of phenomena including evaporation (natural drying), air blowing, reduction in pressure, heating, spraying, freezing, azeotropy, capillarity, recrystallization, and reprecipitation; polymerization due to such an isolation process is preferably prevented. In order to prevent polymerizable functional groups from reacting and polymerizing, after a polymerization inhibitor is added, a step of removing the organic solvent is preferably performed. The place for the work preferably has an air temperature of 40° C., 30° C., 25° C., 20° C., 15° C., or 10° C. or less; preferably, the work is performed at an air temperature of 28° C., 25° C., 20° C., or 15° C. or less; in order to maintain the work environment, the work is preferably performed in a site where an air-conditioning unit is provided. In order to avoid photopolymerization, direct sunlight is preferably avoided and UV-cut-off lighting is preferably used. When the organic solvent is removed by, for example, reduction in pressure to vacuum, it is preferably performed in an atmosphere where oxygen is present due to air bubbling, for example.

In order to more accurately control the particle diameter of a powder composed of a polymerizable liquid crystal compound, recrystallization or reprecipitation is preferably performed to remove the polymerizable liquid crystal compound from the organic solvent; more preferably, reprecipitation is performed. When recrystallization is performed, crystallization is preferably achieved in a short time; the recrystallization solvent is preferably cooled, and the cooling temperature is preferably 10° C. or less, 5° C. or less, 0° C. or less, −5° C. or less, or −10° C. or less.

When reprecipitation is employed to obtain a powder composed of a polymerizable liquid crystal compound, the powder having a particle diameter satisfying a preferred particle diameter range according to the present invention, the following procedure is preferably performed: the polymerizable liquid crystal compound is dissolved in the high-solvency solvent; and then a low-solvency solvent is added to weaken the solvency to cause precipitation of the polymerizable liquid crystal compound. The amount of the high-solvency solvent used is preferably minimized; the amount of the solvent is preferably from the same weight as a solvent amount with which the saturated concentration is reached to 10 times the weight, preferably 5 times the weight; in particular, preferred is dissolution in the solvent having 2 to 3 times or less the weight. The low-solvency solvent is added preferably under stirring. The low-solvency solvent is preferably cooled to room temperature or less, preferably 25° C. or less, 20° C. or less, 10° C. or less, 5° C. or less, 0° C. or less, −5° C. or less, or −10° C. or less.

Regarding the high-solvency organic solvent and the low-solvency solvent for a polymerizable liquid crystal compound according to the present invention, usable solvents are not limited, and may be publicly known organic solvents. A single organic solvent or two or more organic solvents in combination may be used.

Examples of the high-solvency organic solvent include ester solvents, amide solvents, ether solvents, aromatic hydrocarbon solvents, halogenated aromatic hydrocarbon solvents, halogenated aliphatic hydrocarbon solvents, alicyclic hydrocarbon solvents, ketone solvents, and acetate solvents.

Specifically, preferred examples are as follows: the ester solvents include ethyl acetate and y-butyrolactone; the amide solvents include N-methyl-2-pyrrolidone and N,N-dimethylformamide; the ether solvents include tetrahydrofuran (THF); the aromatic hydrocarbon solvents include toluene and xylene; the halogenated aromatic hydrocarbon solvents include chlorobenzene; the halogenated aliphatic hydrocarbon solvents include chloroform and dichloromethane; the ketone solvents include acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, and cyclopentanone; the acetate solvents include ethylene glycol monomethyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, methyl acetoacetate, and 1-methoxy-2-propyl acetate. In particular, preferred solvents have boiling points of 100° C. or less. Preferred are ethyl acetate, toluene, chloroform, dichloromethane, acetone, methyl ethyl ketone, cyclohexanone, and cyclopentanone.

Examples of the low-solvency organic solvent include alcohol solvents and aliphatic hydrocarbon solvents.

The alcohol solvents preferably have a small number of carbon atoms. Specifically, preferred are methanol and ethanol. The aliphatic hydrocarbon solvents are preferably hexane and heptane. In particular, preferred are solvents having boiling points of 100° C. or less.

In order to further control the particle diameter of a powder composed of a polymerizable liquid crystal compound, the solvent species are preferably selected. In particular, preferably, the polymerizable liquid crystal compound is dissolved in a halogenated aliphatic hydrocarbon solvent, preferably chloroform or dichloromethane; and then an alcohol solvent, preferably methanol or ethanol, or an aliphatic hydrocarbon solvent, preferably hexane or heptane, is added.

The precipitated particles are preferably separated by suction filtration or centrifugal filtration, particularly preferably by centrifugal filtration. The separated crystals are preferably subjected to driving off of the solvents by air blowing or by using an oven.

In a powder composed of a normal dispersion polymerizable liquid crystal compound and a powder composed of a reverse dispersion polymerizable liquid crystal compound used in the present invention, preferred ranges of the particle diameter, the particle diameter distribution, bulk density, and crystallites of the powders respectively correspond to the above-described preferred ranges of the particle diameter, particle diameter distribution, bulk density, and crystallites of a powder mixture according to the present invention. In particular, the size of the crystallites of a powder composed of a normal dispersion polymerizable liquid crystal compound according to the present invention is preferably controlled to, when measured by X-ray diffractometry, 5 nm to 500 nm, more preferably 10 nm to 300 nm, still more preferably 15 nm to 200 nm, particularly preferably 20 nm to 100 nm, so that the powder has high solubility in solvents and high meltability under heating, is easily handled due to low probability of raising of the powder during handling of the powder mixture, and is less likely to adhere to containers. When the crystallites of the powder mixture are larger than the above-described values, an increase is caused in the time taken for large crystallites to dissolve in the solvent and the time taken for large crystallites to melt under heating, hence decrease is caused in the solubility in the solvent and the meltability under heating. On the other hand, when the crystallites of the powder mixture are smaller than the above-described values, improvement is achieved in the solubility in the solvent and the meltability under heating; however, the powder mixture is less easily handled due to high probability of raising of powder during handling of the powder mixture, and tends to be electrically charged and easily enters even fine cracks; hence the powder mixture exhibits high adhesion to containers and is less likely to be taken out from containers.

(Additive)

A powder mixture according to the present invention may include general-purpose additives for various purposes or for uniform application of a solution composition obtained by dissolving the powder mixture in an organic solvent or a nematic liquid crystal composition obtained by heating the powder mixture. For example, additives such as a polymerization initiator, a polymerization inhibitor, an antioxidant, a light stabilizer, a leveling agent, an orientation control agent, a chain transfer agent, an infrared absorbing agent, an antistatic agent, a dye, a filler, a curing agent, a chiral compound, a thixotropic agent, a non-liquid crystalline compound having a polymerizable group, another liquid crystal compound, and an orientation material may be added as long as the solid content of the powder mixture is not considerably decreased. Such additives may be added while a powder mixture according to the present invention is dissolved in an organic solvent to produce a solution composition, or while a powder mixture according to the present invention is heated to produce a nematic liquid crystal composition; when such an additive does not dissolve in the solvent, it may be dispersed in the organic solvent or the nematic liquid crystal composition. Incidentally, when the additive is in liquid form, a small amount of the additive is added to a powder mixture according to the present invention, which does not affect the solid content of the powder mixture according to the present invention.

In order to obtain optically anisotropic bodies such as optical films by polymerizing a composition including a powder mixture according to the present invention, a polymerization initiator that initiates the reaction of the polymerizable functional groups is preferably used. In order to suppress unintended reaction of the polymerizable liquid crystal compound during processes such as storage, dissolution, and heating, a polymerization inhibitor is preferably used.

In optically anisotropic bodies obtained by polymerizing a composition including a powder mixture according to the present invention, in order to prevent the optically anisotropic bodies from deteriorating due to oxygen, light, and heat, various stabilizing agents are preferably used. The causes of deterioration of such obtained optically anisotropic bodies are radicals and peroxides generated by oxygen, light, or heat. For this reason, in order to suppress deterioration of the obtained optically anisotropic bodies, additives that trap radicals and peroxides are preferred, and preferably used are an antioxidant, a light stabilizer, and a heat stabilizer. The antioxidant, the light stabilizer, and the heat stabilizer may be used alone; alternatively, such additives are preferably used in combination to thereby enhance the effect of preventing deterioration of obtained optically anisotropic bodies.

(Polymerization Initiator)
(Photopolymerization Initiator)

A powder mixture according to the present invention preferably contains a photopolymerization initiator. At least one photopolymerization initiator is preferably contained. Specific examples include products from BASF Japan Ltd. that are “IRGACURE 651”, “IRGACURE 184”, “IRGACURE 907”, “IRGACURE 127”, “IRGACURE 369”, “IRGACURE 379”, “IRGACURE 819”, “IRGACURE 2959”, “IRGACURE 1800”, “IRGACURE 250”, “IRGACURE 754”, “IRGACURE 784”, “IRGACURE OXE01”, “IRGACURE OXE02”, “IRGACURE OXE04”, “Lucirin TPO”, “DAROCUR 1173”, “DAROCUR MBF”, “DAROCUR 1116”; products from Lamberti S.p.A. that are “ESACURE 1001M”, “ESACURE KIP150”, “ESACURE ONE”, “ESACURE EPA”, “ESACURE A198”, “ESACURE KIP160”, “ESACURE A198”, “ESACURE KIP IT”, “ESACURE KTO46”, “ESACURE TZT”; products from LAMBSON Limited that are “SpeedCure BEM”, “SpeedCure BMS”, “SpeedCure MBP”, “SpeedCure PBZ”, “SpeedCure ITX”, “SpeedCure DETX”, “SpeedCure EBD”, “SpeedCure MBB”, “SpeedCure BP”; products from Nippon Kayaku Co., Ltd. that are “KAYACURE DMBI”, “KAYACURE DETX”, “KAYACURE EPA”; a product from Nihon SiberHegner K.K. (DKSH Japan K.K. at present) that is “TAZ-A”; and products from ADEKA CORPORATION that are “ADEKA OPTOMER SP-152”, “ADEKA OPTOMER SP-170”, “ADEKA OPTOMER N-1414”, “ADEKA OPTOMER N-1606”, “ADEKA OPTOMER N-1717”, and “ADEKA OPTOMER N-1919”.

The amount of photopolymerization initiator used relative to the powder mixture is preferably 0.1 to 10 mass %, particularly preferably 0.5 to 7 mass %. Such photopolymerization initiators may be used alone or in combination of two or more thereof. In addition, a sensitizer may be added, for example.

(Thermal Polymerization Initiator)

A powder mixture according to the present invention may contain, in addition to the photopolymerization initiator, a thermal polymerization initiator. Specific examples include products from Wako Pure Chemical Industries, Ltd. that are “V-40” and “VF-096”; and products from Nippon Oil & Fats Co., Ltd. (NOF CORPORATION at present) that are “PERHEXYL D” and “PERHEXYL I”. In addition, those publicly known and commonly used may be used, and examples include organic peroxides such as methylacetoacetate peroxide, cumene hydroperoxide, benzoyl peroxide, bis(4-t-butylcyclohexyl) peroxydicarbonate, t-butyl peroxybenzoate, methyl ethyl ketone peroxide, 1,1-bis(t-hexylperoxy)3,3,5-trimethylcyclohexane, p-pentahydro peroxide, t-butyl hydroperoxide, dicumyl peroxide, isobutyl peroxide, di(3-methyl-3-methoxy butyl) peroxydicarbonate, and 1,1-bis(t-butylperoxy)cyclohexane; azonitrile compounds such as 2,2′-azobisisobutyronitrile and 2,2′-azobis(2,4-dimethylvaleronitrile); azoamidine compounds such as 2,2′-azobis(2-methyl-N-phenylpropion-amidine)dihydrochloride; azoamide compounds such as 2,2′ azobis{2-methyl-N-[1,1-bis(hydroxymethyl)-2-hydroxyethyl]propionamide}; and alkyl azo compounds such as 2,2′ azobis(2,4,4-trimethylpentane).

The amount of thermal polymerization initiator used relative to the powder mixture is preferably 0.1 to 10 mass %, particularly preferably 0.5 to 5 mass %. Such thermal polymerization initiators may be used alone or in combination of two or more thereof.

(Polymerization Inhibitor)

A powder mixture according to the present invention may contain a polymerization inhibitor as needed. The polymerization inhibitor used is not particularly limited and can be selected from publicly known and commonly used polymerization inhibitors. Such polymerization inhibitors are preferably used alone or in combination of two or more thereof.

The method of adding such a polymerization inhibitor is as follows: preferably, the polymerization inhibitor is separately added to the powder mixture; or, preferably, during purification of a polymerizable liquid crystal compound synthesized, recrystallization or reprecipitation is performed while the polymerization inhibitor is dissolved in a solution of the polymerizable liquid crystal compound, to thereby provide a powder composed of the polymerizable liquid crystal compound and the polymerization inhibitor; more preferably, both of these methods are performed to add the polymerizable functional group.

Preferred examples of the polymerization inhibitor include phenol-based compounds, quinone-based compounds, amine-based compounds, thioether-based compounds, and nitroso compounds. Examples of the phenol-based compounds include p-methoxyphenol (MEHQ), cresol, t-butylcatechol, 3.5-di-t-butyl-4-hydroxytoluene, 2.2′-methylenebis(4-methyl-6-t-butylphenol), 2.2′-methylenebis(4-ethyl-6-t-butylphenol), 4.4′-thiobis(3-methyl-6-t-butylphenol), 4-methoxy-1-naphthol, and 4,4′-dialkoxy-2,2′-bi-1-naphthol. Examples of the quinone-based compounds include hydroquinone, methylhydroquinone, tert-butylhydroquinone, p-benzoquinone, methyl-p-benzoquinone, tert-butyl-p-benzoquinone, 2,5-diphenylbenzoquinone, 2-hydroxy-1,4-naphthoquinone, 1,4-naphthoquinone, 2,3-dichloro-1,4-naphthoquinone, anthraquinone, diphenoquinone, compounds from Kawasaki Kasei Chemicals Ltd. that are Quino Power QS-10, Quino Power QS-20, Quino Power QS-30, Quino Power QS-40, and Quino Power QS-W10. Examples of the amine-based compounds include p-phenylenediamine, 4-aminodiphenylamine, N.N′-diphenyl-p-phenylenediamine, N-i-propyl-N′-phenyl-p-phenylenediamine, N-(1.3-dimethylbutyl)-N′-phenyl-p-phenylenediamine, N.N′-di-2-naphthyl-p-phenylenediamine, diphenylamine, N-phenyl-β-naphthylamine, 4.4′-dicumyl-diphenylamine, and 4.4′-dioctyl-diphenylamine. Examples of the thioether-based compounds include phenothiazine and distearyl thiodipropionate. Examples of the nitroso-based compounds include N-nitrosodiphenylamine, N-nitrosophenylnaphthylamine, N-nitrosodinaphthylamine, p-nitrosophenol, nitrosobenzene, p-nitrosodiphenylamine, α-nitroso-β-naphthol, N, N-dimethyl p-nitrosoaniline, p-nitrosodiphenylamine, p-nitroso-dimethylamine, p-nitroso-N,N-diethyl amine, N-nitrosoethanolamine, N-nitrosodi-n-butylamine, N-nitroso-N-n-butyl-4-butanol amine, N-nitroso-diisopropanolamine, N-nitroso-N-ethyl-4-butanolamine, 5-nitroso-8-hydroxyquinoline, N-nitrosomorpholine, N-nitroso-N-phenylhydroxylamine ammonium salt, nitrosobenzene, 2,4.6-tri-tert-butylnitrosobenzene, N-nitroso-N-methyl-p-toluenesulfonamide, N-nitroso-N-ethylurethane, N-nitroso-N-n-propylurethane, 1-nitroso-2-naphthol, 2-nitroso-1-naphthol, sodium 1-nitroso-2-naphthol-3,6-sulfonate, sodium 2-nitroso-1-naphthol-4-sulfonate, 2-nitroso-5-methylaminophenol hydrochloride, and 2-nitroso-5-methylaminophenol hydrochloride.

The amount of polymerization inhibitor added relative to the polymerizable liquid crystal compound contained in the powder mixture is preferably 10,000 ppm or less, preferably 7,000 ppm or less, particularly preferably 5,000 ppm or less.

During purification of a polymerizable liquid crystal compound synthesized, recrystallization or reprecipitation may be performed after dissolution of a polymerization inhibitor in a solution of the polymerizable liquid crystal compound. In this case, a large amount of polymerization inhibitor remains as an impurity in the solution, compared with the polymerization inhibitor incorporated, by recrystallization or reprecipitation, into the powder composed of the polymerizable liquid crystal compound. For this reason, a large amount of polymerization inhibitor is preferably added to the solution, compared with the case of direct addition to the powder mixture including the polymerizable liquid crystal compound. Specifically, preferably, 30,000 ppm or less of a polymerization inhibitor is added to the solution, and subsequently recrystallization or reprecipitation is performed; more preferably, 20,000 ppm or less of the polymerization inhibitor is added; particularly preferably, 10,000 ppm or less of the polymerization inhibitor is added. When the polymerization inhibitor is dissolved in the solution and subsequently recrystallization or reprecipitation is performed, the amount of the polymerization inhibitor incorporated into the powder composed of the polymerizable liquid crystal compound is preferably 3,000 ppm or less, preferably 2,000 ppm or less, particularly preferably 1,000 ppm or less.

(Antioxidant and Light Stabilizer)

A powder mixture according to the present invention may contain, as needed, an antioxidant or a light stabilizer, or both of an antioxidant and a light stabilizer.

Preferred examples of the antioxidant include phenol-based antioxidants, amine-based antioxidants, sulfur-based antioxidants, phosphorus-based antioxidants, and thioether-based antioxidants; and the examples also include heavy metal deactivators.

More specifically, examples of the phenol-based antioxidants include products from BASF that are pentaerythritoltetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate “IRGANOX 1010”, thiodiethylenebis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate “IRGANOX 1035”, octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate “IRGANOX 1076”, “IRGANOX 1098”, “IRGANOX 1135”, “IRGANOX 1330”, “IRGANOX 1726”, “IRGANOX 1424WL”, 4,6-bis(octylthiomethyl)-o-cresol “IRGANOX 1520L”, “IRGANOX 245”, “IRGANOX 259”, “IRGANOX 3114”, “IRGANOX 3790”, “IRGANOX 5057”, “IRGANOX 565”, “IRGAMOD 295”; products from ADEKA CORPORATION that are ADK STAB series “AO-20”, “AO-30”, “AO-40”, “AO-50”, “AO-50F”, “AO-60”, “AO-60G”, “AO-80”, and “AO-330”; products from Sumitomo Chemical Company, Limited that are “SUMILIZER BHT”, “SUMILIZER BBM-S”, “SUMILIZER GA-80”, “SUMILIZER MDP-S”, “SUMILIZER WX-R”, and “SUMILIZER WX-RC”. Examples of the amine-based antioxidants include products from BASF that are “IRGASTAB FS 301 FF”, “IRGASTAB FS 110”, “IRGASTAB FS 210 FF”, and “IRGASTAB FS 410 FF”. Examples of the sulfur-based antioxidants include products from Sumitomo Chemical Company, Limited that are “SUMILIZER TP-D” and “SUMILIZER MB”. Examples of the phosphorus-based antioxidants include products from ADEKA CORPORATION that are “PEP-36”, “PEP-36A”, “HP-10”, “2112”, “2112RG”, “PEP-8”, “PEP-8W”, “1178”, “1500”, “c”, “135A”, “3010”, and “TPP”. Examples of the thioether-based antioxidants include products from ADEKA CORPORATION that are “AO-412S” and “AO-503”. The metal deactivators are preferably hydrazine-based compounds and amide-based compounds; specific examples include a product from BASF that is “IRGANOX MD 1024”; and products from ADEKA CORPORATION that are “CDA-1”, “CDA-1M”, “CDA-6”, and “CDA-10”.

Regarding the light stabilizer, in order to absorb light, ultraviolet absorbing agents are preferably used; in order to prevent chain autoxidation due to radicals, amine-based light stabilizers and phenol-based light stabilizers are preferably used; in order to decompose peroxides, sulfur-based light stabilizers, phosphorus-based stabilizers, and thioether-based light stabilizers are preferably used; in addition, the examples include heavy metal deactivators.

Preferred examples of the ultraviolet absorbing agents include benzotriazole-based compounds, triazine-based compounds, benzophenone-based compounds, and benzoate-based compounds. Examples of the benzotriazole-based compounds include products from BASF that are 2-(2-hydroxy-5-t-butylphenyl)-2H-benzotriazole “TINUVIN PS”, “TINUVIN 99-2”, “TINUVIN 384-2”, 2-(2H-benzotriazol-2-yl)-4,6-bis(1-methyl-1-phenylethyl)phenol “TINUVIN 900”, 2-(2H-benzotriazol-2-yl)-6-(1-methyl-1-phenylethyl)-4-(1,1,3,3-tetramethylbutyl)phenol “TINUVIN 928”, “TINUVIN 1130”, “TINUVIN 400”, “TINUVIN 405”, 2,4-bis[2-hydroxy-4-butoxyphenyl]-6-(2,4-dibutoxyphenyl)-1,3,5-triazine “TINUVIN 460”, “INUVIN 470”, “INUVIN 479”, “TINUVIN P”, “TINUVIN PFL”, “TINUVIN 234”, “TINUVIN 326”, “TINUVIN 326FL”, “TINUVIN 329”, “TINUVIN 213”, “TINUVIN 571”; products from ADEKA CORPORATION that are “ADK STAB LA-29”, “ADK STAB LA-31”, “ADK STAB LA-32RG”, “ADK STAB LA-32G”, “ADK STAB LA-32”, and “ADK STAB LA-36”. Examples of the triazine-based compounds include a product from BASF that is “TINUVIN 1577ED”, and products from ADEKA CORPORATION that are “ADK STAB LA-46” and “ADK STAB LA-F70”. Examples of the benzophenone-based compounds include products from BASF that are “CHIMASSORB 81” and “CHIMASSORB 81 FL” and a product from ADEKA CORPORATION that is “ADK STAB 1413”. Examples of the benzoate-based compounds include a product from BASF that is “TINUVIN 120”. The amine-based light stabilizers are preferably hindered amine-based light stabilizers (HALS); specific examples include products from BASF that are “CHIMASSORB 2020 FDL”, “CHIMASSORB 944FDL”, “CHIMASSORB 622SF”, “TINUVIN PA144”, “TINUVIN 765”, “TINUVIN 770 DF”, “TINUVIN 111FDL”, “TINUVIN 783 FDL”, “TINUVIN 791 FB”, “TINUVIN 123”, “TINUVIN 144”, “TINUVIN 292”, “TINUVIN 5100”, “TINUVIN 5050”, “TINUVIN 5060”, “TINUVIN 5151”; and products from ADEKA CORPORATION that are “ADK STAB LA-52”, “ADK STAB LA-57”, “ADK STAB LA-63P”, “ADK STAB LA-68”, “ADK STAB LA-72”, “ADK STAB LA-77Y”, “ADK STAB LA-77G”, “ADK STAB LA-81”, “ADK STAB LA-82”, “ADK STAB LA-87”, “ADK STAB LA-402AF”, and “ADK STAB LA-502XP”. The amount of an antioxidant and/or a light stabilizer added relative to the total amount of polymerizable liquid crystal compounds in the powder mixture is preferably 0.01 to 2.0 mass %, preferably 0.01 to 1.0 mass %, more preferably 0.05 to 1.0%.

(Surfactant)

A powder mixture according to the present invention may contain a surfactant as needed. Such a surfactant used is not particularly limited; however, in the case of forming thin films such as an optical film, the surfactant preferably enables adjustment of the surface tension of the coating film to thereby reduce film thickness unevenness, cissing, and pinholing, and to enhance leveling properties, wettability, recoatability, and defoamability. Examples of the surfactant include anionic surfactants, cationic surfactants, amphoteric surfactants, and nonionic surfactants.

Preferred examples of the anionic surfactants include alkyl carboxylates, alkyl phosphates, alkyl sulfonates, fluoroalkyl carboxylates, fluoroalkyl phosphates, fluoroalkyl sulfonates, phosphate derivatives, and amine-neutralized phosphates; specific examples include products from DIC Corporation that are “MEGAFACE F-114”, “MEGAFACE F-410”, “MEGAFACE F-510”, “MEGAFACE F-511” and products from NEOS COMPANY LIMITED that are “FTERGENT 100”, “FTERGENT 100C”, “FTERGENT 110”, “FTERGENT 150”, and “FTERGENT 150CH”.

Preferred examples of the cationic surfactants include alkyl ammonium salts and fluoroalkyl ammonium salts; specific examples include “FTERGENT 300”, “FTERGENT 310”, and “FTERGENT 320”.

Preferred examples of the amphoteric surfactants include betaine derivatives; specific examples include a product from NEOS COMPANY LIMITED that is “FTERGENT 400SW”.

Preferred examples of the nonionic surfactants include polyoxyethylene ether derivatives, polyoxypropylene derivatives, siloxane derivatives, siloxane copolymer derivatives, acrylic polymers, silicone-modified acrylate derivatives, vinyl polymers, fluoro-group-containing oligomers, and UV-reactive-group-containing oligomers; specific examples include products from NEOS COMPANY LIMITED that are “FTERGENT 212M”, “FTERGENT 222F”, “FTERGENT 208G”, “FTERGENT 240G”, “FTERGENT 220P”, “FTERGENT 228P”, “FTX-218”, “FTERGENT 710FM”, “FTERGENT 710FS”, “FTERGENT 601AD”, “FTERGENT 602A”, and “FTERGENT 650A”; products from AGC SEIMI CHEMICAL CO., LTD. that are “SURFLON S-242”, “SURFLON S-243”, “SURFLON S-420”, “SURFLON S-611”, “SURFLON S-651”, “SURFLON S-386”; products from OMNOVA SOLUTIONS that are “PF-636”, “PF-6320”, “PF-656”, “PF-6520”, “PF-652-NF”, “PF-3320”; products from BYK Japan KK that are “BYK-300”, “BYK-302”, “BYK-306”, “BYK-307”, “BYK-310”, “BYK-315”, “BYK-320”, “BYK-322”, “BYK-323”, “BYK-325”, “BYK-330”, “BYK-331”, “BYK-333”, “BYK-350”, “BYK-354”, “BYK-355”, “BYK-356”, “BYK-358N”, “BYK-361N”, “BYK-392”, “BYK-Silclean3700”, “BYK-UV3500”, “BYK-UV3510”, “BYK-UV3570”; products from Kusumoto Chemicals, Ltd. that are “DISPARLON 1930N”, “DISPARLON 1931”, “DISPARLON 1933”, “DISPARLON 1711EF”, “DISPARLON 1751N”, “DISPARLON LS-009”, “DISPARLON LS-001”, “DISPARLON LS-050”, “DISPARLON OX-880EF”, “DISPARLON OX-881”, “DISPARLON OX-883”, “DISPARLON OX-77EF”, “DISPARLON OX-710”, “DISPARLON 1970”, “DISPARLON 230”, “DISPARLON LF-1980”, “DISPARLON LF-1982”, “DISPARLON LF-1084”, “DISPARLON LHP-95”, “DISPARLON OX-715”, “DISPARLON 1922”, “DISPARLON 1958”, “DISPARLON P-410EF”, “DISPARLON P-420”, “DISPARLON P-425”, “DISPARLON PD-7”, “DISPARLON LHP-90”, “DISPARLON LHP-96”, DISPARLON LHP-91″; products from Kyoeisha Chemical Co., Ltd. that are “POLYFLOW KL-400X”, “POLYFLOW KL-401”, “POLYFLOW KL-403”, “FlOWLEN AO-82”, “FlOWLEN AO-98”, “FlOWLEN AO-108”, “POLYFLOW No. 7”, “POLYFLOW No. 50E”, “POLYFLOW No. 54N”, “POLYFLOW No. 75”, “POLYFLOW No. 77”, “POLYFLOW No. 85”, “POLYFLOW No. 85HF”, “POLYFLOW No. 90D-50”, “POLYFLOW No. 95”, “POLYFLOW No. 99C”, “FlOWLEN AC-530”, “FlOWLEN AC-903”, FlOWLEN AC-326F”, “FlOWLEN AC-300”, “FlOWLEN AC-324”; products from Evonik Industries that are “TEGO Twin4000”, “TEGO Twin4100”, “TEGO Wet270”, “TEGO Rad2100”, “TEGO Rad2011”, “TEGO Rad2200N”, “TEGO Rad2250”, “TEGO Rad2300”, “TEGO Rad2600”, “TEGO Rad2650”, “TEGO Flow 300”, “TEGO Flow ZFS460”, “TEGO Flow 425”; products from Dow Corning Toray Co., Ltd. that are “L-7001”, “L-7002”, “8032ADDITIVE”, “57ADDTIVE”, “L-7064”, “FZ-2110”, “FZ-2105”, “67ADDTIVE”, “8616ADDTIVE”; a product from DAIKIN INDUSTRIES, LTD. that is “UNIDYNE NS”; products from DIC Corporation that are “MEGAFACE F-444”, “MEGAFACE F-477”, “MEGAFACE F-553”, “MEGAFACE F-554”, “MEGAFACE F-556”, “MEGAFACE F-557”, “MEGAFACE F-560”, “MEGAFACE F-563”, “MEGAFACE F-568”, “MEGAFACE RS-75”, “MEGAFACE RS-76-E”, “MEGAFACE RS-76-NS”, “MEGAFACE RS-90”; and products from 3M Japan Limited that are “FC-4430” and “FC-4432”.

The amount of surfactant added relative to the total amount of polymerizable liquid crystal compounds contained in the powder mixture is preferably 0.01 to 2 mass %, more preferably 0.05 to 0.5 mass %.

Use of such a surfactant enables, in the case where a composition including a powder mixture according to the present invention is used to form an optically anisotropic body, an effective decrease in the air-interface tilt angle.

(Orientation Control Agent)

A powder mixture used in the present invention may contain an orientation control agent in order to control the orientation state of a liquid crystalline compound. The orientation control agent used may cause the liquid crystalline compound to be oriented substantially parallel to the substrate, substantially perpendicular to the substrate, or in a substantially hybrid state. A chiral compound added may cause substantially planar orientation. As described above, some surfactants may induce parallel orientation or planar orientation; however, the agent is not particularly limited as long as it induces such an orientation state, and can be selected from publicly known and commonly used agents.

Such an orientation control agent is, for example, a compound that provides an effect of effectively decreasing the air-interface tilt angle of an optically anisotropic body to be formed, that has a repeating unit represented by the following general formula (9), and that has a weight-average molecular weight of 100 or more and 1000000 or less.

[Chem. 65]

(CR¹¹R¹²—CR¹³R¹⁴ (9)

(In the formula, R¹¹, R¹², R¹³, and R¹⁴each independently represent a hydrogen atom, a halogen atom, or a hydrocarbon group having 1 to 20 carbon atoms where hydrogen atoms in the hydrocarbon group may be substituted by one or more halogen atoms.)

Other examples include fluoroalkyl group-modified rod-like liquid crystalline compounds, disc-like liquid crystalline compounds, and polymerizable compounds containing a long-chain aliphatic alkyl group that may have a branched structure.

Examples of a compound that provides the effect of effectively increasing the air-interface tilt angle of an optically anisotropic body to be formed, include cellulose nitrate, cellulose acetate, cellulose propionate, cellulose butyrate, heteroaromatic ring salt-modified rod-like liquid crystalline compounds, and cyano group- or cyano alkyl group-modified rod-like liquid crystalline compounds.

(Chain Transfer Agent)

A powder mixture according to the present invention may contain a chain transfer agent in order to further enhance adhesion of a polymer or an optically anisotropic body to a substrate. Examples of the chain transfer agent include aromatic hydrocarbons, halogenated hydrocarbons, mercaptan compounds (thiol compounds), sulfide compounds, aniline compounds, and acrolein derivatives.

Specifically, examples of the aromatic hydrocarbons include pentaphenylethane and α-methylstyrene dimer; examples of the halogenated hydrocarbons include chloroform, carbon tetrachloride, carbon tetrabromide, and bromotrichloromethane; examples of the mercaptan compounds (thiol compounds) include octyl mercaptan, n-butyl mercaptan, n-pentyl mercaptan, n-hexadecyl mercaptan, n-tetradecyl mercaptan, n-dodecyl mercaptan, t-tetradecyl mercaptan, t-dodecyl mercaptan, hexanedithiol, decanedithiol, 1,4-butanediol bisthiopropionate, 1,4-butanediol bisthioglycolate, ethylene glycol bisthioglycolate, ethylene glycol bisthiopropionate, trimethylolpropane tristhioglycolate, trimethylolpropane tristhiopropionate, trimethylolpropane tris(3-mercaptobutyrate), pentaerythritol tetrakisthioglycolate, pentaerythritol tetrakisthiopropionate, trimercaptopropionate tris(2-hydroxyethyl)isocyanurate, 1,4-dimethylmercaptobenzene, 2,4,6-trimercapto-s-triazine, and 2-(N,N-dibutylamino)-4,6-dimercapto-s-triazine; examples of the sulfide compounds include dimethylxanthogen disulfide, diethylxanthogen disulfide, diisopropylxanthogen disulfide, tetramethylthiuram disulfide, tetraethylthiuram disulfide, and tetrabutylthiuram disulfide; and examples of the aniline compounds include N,N-dimethylaniline and N,N-divinylaniline. Other examples include allyl alcohol, α-terpinen, γ-terpinen, dipentene, and terpineol. More preferred are 2,4-diphenyl-4-methyl-1-pentene and thiol compounds.

In addition, preferred are compounds represented by the following general formulas (10-1) to (10-12).

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In the formulas, R⁹⁵represents an alkyl group having 2 to 18 carbon atoms, the alkyl group may be a linear chain or a branched chain, and at least one methylene group in the alkyl group may be substituted by, as long as an oxygen atom and a sulfur atom do not directly bond together, an oxygen atom, a sulfur atom, —CO—, —OCO—, —COO—, or —CH═CH—; and R⁹⁶represents an alkylene group having 2 to 18 carbon atoms, the at least one methylene group in the alkylene group may be substituted by, as long as an oxygen atom and a sulfur atom do not directly bond together, an oxygen atom, a sulfur atom, —CO—, —OCO—, —COO—, or —CH═CH—.

The amount of chain transfer agent added, relative to the total amount of polymerizable liquid crystal compounds contained in the powder mixture, is preferably 0.5 to 10 mass %, more preferably 1.0 to 5.0 mass %.

Furthermore, in order to adjust physical properties, a powder composed of a liquid crystalline compound not having any polymerizable group or a polymerizable compound not having liquid crystallinity may be added as needed. The amount of such a compound added relative to the powder mixture is preferably 20 mass % or less, more preferably 10 mass % or less, still more preferably 5 mass % or less.

(Infrared Absorbing Agent)

A powder mixture according to the present invention may contain an infrared absorbing agent as needed. The infrared absorbing agent used is not particularly limited and a publicly known and commonly used agent can be contained as long as it does not cause degradation of orientability.

Examples of the infrared absorbing agent include cyanine compounds, phthalocyanine compounds, naphthoquinone compounds, dithiol compounds, diimmonium compounds, azo compounds, and aluminum salts. Specific examples include products from Nagase ChemteX Corporation that are diimmonium-salt-type “NIR-IM1” and aluminum-salt-type “NIR-AM1”; products from SHOWA DENKO K.K. that are “Karenz IR-T” and “Karenz IR-13F”; products from Yamamoto Chemicals, Inc. that are “YKR-2200” and “YKR-2100”; and products from INDECO that are “IRA908”, “IRA931”, “IRA955”, and “IRA1034”.

(Antistatic Agent)

A powder mixture according to the present invention may contain an antistatic agent as needed. The antistatic agent used is not particularly limited and a publicly known and commonly used agent can be contained as long as it does not cause degradation of orientability. Examples of such antistatic agents include polymers having at least one sulfonate group species or phosphate group species in a molecule, compounds having a quaternary ammonium salt, and surfactants having a polymerizable group. In particular, preferred are anionic or nonionic surfactants having a polymerizable group. Specifically, among such surfactants having a polymerizable group, examples of the anionic surfactants include: alkyl ether-based surfactants such as products from Nippon Nyukazai Co., Ltd. that are “Antox SAD” and “Antox MS-2N”, products from DAI-ICHI KOGYO SEIYAKU CO., LTD. that are “AQUALON KH-05”, “AQUALON KH-10”, “AQUALON KH-20”, “AQUALON KH-0530”, and “AQUALON KH-1025”, products from ADEKA CORPORATION that are “ADEKA REASOAP SR-10N” and “ADEKA REASOAP SR-20N”, and a product from Kao Corporation that is “LATEMUL PD-104”; sulfosuccinate-based surfactants such as “LATEMUL S-120”, “LATEMUL S-120A”, “LATEMUL S-180P”, “LATEMUL S-180A”, and a product from Sanyo Chemical Industries, Ltd. that is “ELEMINOL JS-2”; alkylphenyl ether- or alkylphenyl ester-based surfactants such as products from DAI-ICHI KOGYO SEIYAKU CO., LTD. that are “AQUALON H-2855A”, “AQUALON H-3855B”, “AQUALON H-3855C”, “AQUALON H-3856”, “AQUALON HS-05”, “AQUALON HS-10”, “AQUALON HS-20”, “AQUALON HS-30”, “AQUALON HS-1025”, “AQUALON BC-05”, “AQUALON BC-10”, “AQUALON BC-20”, “AQUALON BC-1025”, “AQUALON BC-2020”, and products from ADEKA CORPORATION that are “ADEKA REASOAP SDX-222”, “ADEKA REASOAP SDX-223”, “ADEKA REASOAP SDX-232”, “ADEKA REASOAP SDX-233”, “ADEKA REASOAP SDX-259”, “ADEKA REASOAP SE-10N”, “ADEKA REASOAP SE-20N”; (meth)acrylate sulfate-based surfactants such as products from Nippon Nyukazai Co., Ltd. that are “Antox MS-60” and “Antox MS-2N”, and a product from Sanyo Chemical Industries, Ltd. that is “ELEMINOL RS-30”; and phosphate-based surfactants such as a product from DAI-ICHI KOGYO SEIYAKU CO., LTD. that is “H-3330P”, and a product from ADEKA CORPORATION that is “ADEKA REASOAP PP-70”.

Among the surfactants having a polymerizable group, examples of nonionic surfactants include: alkyl ether-based surfactants such as products from Nippon Nyukazai Co., Ltd. that are “Antox LMA-20”, “Antox LMA-27”, “Antox EMH-20”, “Antox LMH-20, “Antox SMH-20”, products from ADEKA CORPORATION that are “ADEKA REASOAP ER-10”, “ADEKA REASOAP ER-20”, “ADEKA REASOAP ER-30”, “ADEKA REASOAP ER-40”, products from Kao Corporation that are “LATEMUL PD-420”, “LATEMUL PD-430”, “LATEMUL PD-450”; alkylphenyl ether-based or alkylphenyl ester-based surfactants such as products from DAI-ICHI KOGYO SEIYAKU CO., LTD. that are “AQUALON RN-10”, “AQUALON RN-20”, “AQUALON RN-30”, “AQUALON RN-50”, “AQUALON RN-2025”, products from ADEKA CORPORATION that are “ADEKA REASOAP NE-10”, “ADEKA REASOAP NE-20”, “ADEKA REASOAP NE-30”, “ADEKA REASOAP NE-40”; and (meth)acrylate sulfate-based surfactants such as products from Nippon Nyukazai Co., Ltd. that are “RMA-564”, “RMA-568”, “RMA-1114”, and products from 3M Japan Limited that are “Fluorad FC171”, “Fluorad FC4430”, and “Fluorad FC4432”.

Other examples of the antistatic agent include polyethylene glycol (meth) acrylate, methoxypolyethylene glycol (meth)acrylate, ethoxypolyethylene glycol (meth) acrylate, propoxypolyethylene glycol (meth) acrylate, n-butoxypolyethylene glycol (meth)acrylate, n-pentaxypolyethylene glycol (meth) acrylate, phenoxypolyethylene glycol (meth) acrylate, polypropylene glycol (meth)acrylate, methoxypolypropylene glycol (meth) acrylate, ethoxypolypropylene glycol (meth) acrylate, propoxypolypropylene glycol (meth)acrylate, n-butoxypolypropylene glycol (meth)acrylate, n-pentaxypolypropylene glycol (meth) acrylate, phenoxypolypropylene glycol (meth) acrylate, polytetramethylene glycol (meth) acrylate, methoxypolytetramethylene glycol (meth) acrylate, phenoxytetraethylene glycol (meth) acrylate, hexaethylene glycol (meth)acrylate, and methoxyhexaethylene glycol (meth) acrylate.

Such antistatic agents may be used alone or in combination of two or more thereof. The amount of such an antistatic agent added relative to the total amount of polymerizable liquid crystal compounds contained in the powder mixture is preferably 0.001 to 10 wt %, more preferably 0.01 to 5 wt %.

(Dye)

A powder mixture according to the present invention may contain a dye as needed. The dye used is not particularly limited and a publicly known and commonly used dye can be contained as long as it does not cause degradation of orientability.

Examples of such dyes include dichroic dyes and fluorescent dyes. Examples of such dyes include polyazo dyes, anthraquinone dyes, cyanine dyes, phthalocyanine dyes, perylene dyes, perinone dyes, and squarylium dyes; from the viewpoint of addition, such dyes are preferably liquid crystalline dyes. Examples include dyes described in U.S. Pat. No. 2,400,877, Dreyer J. F., Phys. and Colloid Chem., 1948, 52, 808., “The Fixing of Molecular Orientation”, Dreyer J. F., Journal de Physique, 1969, 4, 114., “Light Polarization from Films of Lyotropic Nematic Liquid Crystals”, J. Lydon, “Chromonics” in “Handbook of Liquid Crystals Vol. 2B: Low Molecular Weight Liquid Crystals II”, D. Demus, J. Goodby, G. W. Gray, H. W. Spiessm, V. Vill ed, Willey-VCH, P. 981-1007 (1998), Dichroic Dyes for Liquid Crystal Display A. V. Ivashchenko CRC Press, 1994, and “Novel Development of Functional Dye Market”, Chapter 1, p. 1, 1994, published by CMC Publishing Co., Ltd.

Examples of the dichroic dye include the following formula (d-1) to formula (d-8).

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The amount of dye added, such as the dichroic dye, relative to the total amount of polymerizable liquid crystal compounds contained in the powder mixture is preferably 0.001 to 10 wt %, more preferably 0.01 to 5 wt %.

(Filler)

A powder mixture according to the present invention may contain filler as needed. The filler used is not particularly limited and a publicly known and commonly used filler can be contained as long as it does not cause degradation of the thermal conductivity of the obtained polymer. Specific examples include inorganic fillers such as alumina, titanium white, aluminum hydroxide, talc, clay, mica, barium titanate, zinc oxide, and glass fiber; metallic powders such as silver powder and copper powder; thermally conductive fillers such as aluminum nitride, boron nitride, silicon nitride, gallium nitride, silicon carbide, magnesia (aluminum oxide), alumina (aluminum oxide), crystalline silica (silicon oxide), fused silica (silicon oxide); and silver nanoparticles.

(Curing Agent)

A powder mixture according to the present invention may further contain a curing agent. Specific examples include aliphatic polyamines such as diethylenetriamine and triethylenetetramine; and ketimine compounds including products from ADEKA CORPORATION such as EH-235R-2, and products from Mitsubishi Chemical Corporation such as jERCURE series H3 and H30.

The amount of such a curing agent used relative to the powder mixture is preferably 0.01 to 20 mass %, more preferably 0.05 to 15 mass %, particularly preferably 0.1 to 10 mass %. Such agents can be used alone or in combination of two or more thereof.

(Chiral Compound)

A powder mixture according to the present invention may contain a powder composed of a polymerizable chiral compound.

A polymerizable chiral compound used in the present invention preferably has at least one polymerizable functional group. Examples of such a compound include: as described in, for example, Japanese Unexamined Patent Application Publication Nos. 11-193287 and 2001-158788, Japanese Unexamined Patent Application Publication (Translation of PCT Application) No. 2006-52669, Japanese Unexamined Patent Application Publication Nos. 2007-269639, 2007-269640, and 2009-84178, polymerizable chiral compounds that contain a chiral saccharide such as isosorbide, isomannite, or glucosid, and that has a rigid region of a 1,4-phenylene group or a 1,4-cyclohexylene group, and a polymerizable functional group such as a vinyl group, an acryloyl group, a (meth)acryloyl group, or a maleimide group; as described in Japanese Unexamined Patent Application Publication No. 8-239666, polymerizable chiral compounds composed of terpenoid derivatives; as described in, for example, NATURE VOL 35 p. 467 to 469 (published Nov. 30, 1995) and NATURE VOL 392 p. 476 to 479 (published Apr. 2, 1998), polymerizable chiral compounds composed of a mesogenic group and a spacer having a chiral region; and, as described in Japanese Unexamined Patent Application Publication (Translation of PCT Application) No. 2004-504285 and Japanese Unexamined Patent Application Publication No. 2007-248945, polymerizable chiral compounds including a binaphthyl group. In particular, preferred are chiral compounds having high helical twisting power (HTP).

The amount of such a polymerizable chiral compound added needs to be appropriately adjusted in accordance with the helical twisting power of the compound; however, the amount relative to the polymerizable liquid crystal composition is preferably 0 to 25 mass %, more preferably 0 to 20 mass %, particularly preferably 0 to 15 mass %.

Examples of the general formulas of polymerizable chiral compounds include general formulas (13-1) to (13-4); however, the examples are not limited to the following general formulas.

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In the formulas, Sp^3aand Sp^3beach independently represent an alkylene group having 0 to 18 carbon atoms; the alkylene group may be substituted by at least one halogen atom, CN group, or polymerizable-functional-group-containing alkyl group having 1 to 8 carbon atoms in which a single CH₂group or two or more non-adjacent CH₂groups may each be independently substituted by, as long as oxygen atoms are not directly bonded to each other, —O—, —S—, —NH—, —N(CH₃)—, —CO—, —COO—, —OCO—, —OCOO—, —SCO—, —COS—, or —C≡C—,

in the general formulas (13-1) to (13-4), A1, A2, A3, A4, and A5 each independently represent a 1,4-phenylene group, a 1,4-cyclohexylene group, a 1,4-cyclohexenyl group, a tetrahydropyran-2,5-diyl group, a 1,3-dioxane-2,5-diyl group, a tetrahydrothiopyran-2,5-diyl group, a 1,4-bicyclo(2,2,2)octylene group, a decahydronaphthalene-2,6-diyl group, a pyridine-2,5-diyl group, a pyrimidine-2,5-diyl group, a pyrazine-2,5-diyl group, a thiophene-2,5-diyl group-, a 1,2,3,4-tetrahydronaphthalene-2,6-diyl group, a 2,6-naphthylene group, a phenanthrene-2,7-diyl group, a 9,10-dihydrophenanthrene-2,7-diyl group, a 1,2,3,4,4a,9,10a-octahydrophenanthrene-2,7-diyl group, a 1,4-naphthylene group, a benzo[1,2-b:4,5-b′]dithiophene-2,6-diyl group, a benzo[1,2-b:4,5-b′]diselenophene-2,6-diyl group, a [1]benzothieno[3,2-b]thiophene-2,7-diyl group, a [1]benzoselenopheno[3,2-b]selenophene-2,7-diyl group, or a fluorene-2,7-diyl group; n, 1, and k each independently represent 0 or 1 and satisfy 0≤n+1+k≤3,

in the general formulas (13-1) to (13-4), Z0, Z1, Z2, Z3, Z4, Z5, and Z6 each independently represent —COO—, —OCO—, —CH₂CH₂—, —OCH₂—, —CH₂O—, —CH═CH—, —C≡C—, —CH═CHCOO—, —OCOCH═CH—, —CH₂CH₂COO—, —CH₂CH₂OCO—, —COOCH₂CH₂—, —OCOCH₂CH₂—, —CONH—, —NHCO—, an alkyl group that has 2 to 10 carbon atoms and may have a halogen atom, or a single bond,

n5 and m5 each independently represent 0 or 1,

R^3aand R^3brepresent a hydrogen atom, a halogen atom, a cyano group, or an alkyl group having 1 to 18 carbon atoms in which the alkyl group may be substituted by at least one halogen atom or CN, and, in the group, a single CH₂group or two or more non-adjacent CH₂groups may each be independently substituted by, as long as oxygen atoms are not directly bonded to each other, —O—, —S—, —NH—, —N(CH₃)—, —CO—, —COO—, —OCO—, —OCOO—, —SCO—, —COS—, or —C≡C—,

alternatively, R^3aand R^3bare represented by a general formula (13-a)

[Chem. 71]

—P^3a (13-a)

(in the formula, P^3arepresents a polymerizable functional group, Sp^3ameans the same as Sp¹.)

P^3apreferably represents a substituent selected from polymerizable groups represented by the following formula (P-1) to formula (P-20).

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Among these polymerizable functional groups, from the viewpoint of enhancing polymerizability and storage stability, preferred are the formula (P-1), the formulas (P-2), (P-7), (P-12), and (P-13), more preferred are the formulas (P-1), (P-7), and (P-12).

Specific examples of the polymerizable chiral compound include compounds of Compounds (13-5) to (13-26); however, the examples are not limited to the following compounds.

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In the formulas, m, n, k, and 1 each independently represent an integer of 1 to 18; R₁to R₄each independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, a carboxy group, or a cyano group. When such a group represents an alkyl group having 1 to 6 carbon atoms or an alkoxy group having 1 to 6 carbon atoms, the group may be wholly unsubstituted, or may be substituted by one or two or more halogen atoms.

(Method of Mixing Additive)

A powder mixture according to the present invention may be mixed with powders composed of the above-described various additives. The mixing ratios of powders composed of such additives to the powder mixture preferably satisfy the above-described ranges. However, when additives are added during the production of a solution composition by dissolving a powder mixture according to the present invention in an organic solvent, or when additives are added during the production of a nematic liquid crystal composition by heating a powder mixture according to the present invention, the mixing ratios of powders composed of additives are not limited to the above-described ranges. When additives are liquid additives, they are preferably added during production of a solution composition in which a powder mixture according to the present invention is dissolved in an organic solvent, or preferably added during production of a nematic liquid crystal composition in which a powder mixture according to the present invention is heated. However, as described above, when at least a certain volume of solid remains in the powder mixture, small amounts of liquid additives can be added.

(Method for Preparing Powder Mixture)

(Powder Mixture Prepared without Stirring)

A powder mixture according to the present invention contains the above-described at least one polymerizable liquid crystal compound having at least one polymerizable functional group and being solid under atmospheric pressure at 30° C. or less, and can be obtained by mixing with the above-described various additives as needed. Regarding the powder mixture to be obtained, powders are not necessarily stirred in order to achieve homogeneity, and the powders may be sequentially charged into a container to obtain the powder mixture. When the powder mixture is transferred into another container and used, small amounts of additives may adhere to the wall of the container and cannot be transferred. In order to prevent this, additives are preferably mixed with the powder mixture; more preferably, the polymerizable liquid crystal compound is added to 5 vol % or more and 95 vol % or less of the capacity, and then the additives are added. After a container is charged with a powder mixture according to the present invention, the container may be subjected to stirring processes caused by motion of the container such as rotation or leaning during transportation and storage, which does not particularly cause problems.

(Powder Mixture Prepared with Stirring)

Regarding a powder mixture according to the present invention, powders may be stirred to achieve homogeneity of the powders. The stirring can be performed with a mixing machine. Examples of the mixing machine include a vessel rotation system, a mechanical stirring system, a fluidization stirring system, a non-stirring system, and a high rate shear-impact system.

The vessel rotation system is a system configured such that various vessels such as a V-shaped vessel, a double-cone-shaped (conical) vessel, and a cylindrical vessel are rotated with a rotation shaft or an external driving apparatus; the rotation causes convection and stirring of the powders in such a vessel, and, preferably, mixing due to convection is dominantly caused. Incidentally, there are systems including rotation vessels within which stirring impellers are provided. These systems are impeller-equipped vessel rotation mixing machines, and are classified as vessel rotation systems. Impeller-equipped vessel rotation mixing machines exhibit higher stirring efficiency than vessel rotation mixing machines without impellers, hence are preferred as mixing machines. In the vessel rotation systems, the higher the rotation speed, the higher the mixing speed, which is preferable; however, the rotation speed more preferably provides a centrifugal force weaker than the gravity in order to enhance the stirring efficiency. A speed at which the centrifugal force causes powders to adhere to and be fixed on the inner wall of a rotation vessel is referred to as a critical rotation speed; the rotation speed is preferably 60 to 90% of the critical rotation speed, more preferably 50 to 80%. Compared with the other mechanical stirring system, fluidization stirring system, non-stirring system, and high rate shear-impact system, stirring with the vessel rotation system applies a weaker force to particles and is preferably used when, for example, deformation, deterioration, or frictional heat-induced deterioration of particles is not desired.

When a vessel rotation mixing machine that has a cylindrical vessel is used, the vessel is preferably rotated around the cylinder long axis direction while the vessel is shaken such that the cylinder long axis is inclined upward or downward in order to enhance the stirring efficiency. In order to enhance the stirring efficiency, most preferably, in addition to the rotation and the shaking, a stirring impeller within the cylinder is independently rotated to stir powders.

The mechanical stirring system is configured such that a mixing vessel is fixed, a stirring impeller attached within the vessel and having the shape of, for example, a paddle, a ribbon, or a screw is rotated to stir and disperse powders within the vessel. This system is classified as a system group that applies a relatively strong force to powders. Preferred systems are, for example, mechanical stirring systems such as ribbon mixers and paddle mixers, and vessel rotation machines equipped with high-speed stirring impellers. Even powders that have high adhesion and tend to agglomerate can be dispersed, and hence the system is suitable for dispersing and mixing of powders that tend to generate agglomerate.

The fluidization stirring system is configured such that a mixing vessel is fixed, airflow such as flowing air, swirl flow, or jet flow is passed from the lower portion of the vessel, to fluidize powders into jet to thereby cause convection and dispersion. The fluidization stirring system is a system group that applies a strong force to powders, and exerts the effects of shearing, compression, and grinding on particles constituting the powders. The system corresponds to, for example, a high-speed rotation pan machine, a high-speed rotation elliptic rotor machine, and a high-speed rotation impact machine.

The non-stirring system is configured such that the mixing machine itself is fixed, and powders are passed through the machine by gravity to thereby be dispersed and stirred.

The high rate shear-impact system is configured such that a rotation pan, an elliptic rotor, or an impact impeller being rotated more rapidly than mechanical stirring systems causes fine powders to be dispersed. The system applies very strong shear force and friction to powders.

Such various mixing machines have their optimal charge ratios defined in accordance with their systems. Such a charge ratio is defined as the ratio of the volume of powders charged to the total effective volume of a machine. In the case of vessel rotation mixing machines, the maximum charge ratio is preferably 60 vol % or 50 vol %, more preferably about 45 vol %, about 40 vol %, or about 30 vol %; in the case of mechanical stirring systems, the maximum charge ratio is preferably 80 vol % or 85%, more preferably about 70 vol %, about 65 vol %, or about 60 vol %.

At the time of stirring, great care is preferably taken in terms of charge position and charge order. When trace components are fine powders, in order to prevent the fine powders from having an agglomerate form, a machine having a mechanism of dispersing agglomerates is preferably selected; alternatively, agglomerates of the fine powders are preferably disintegrated and then mixed.

In powders contained as a population within a vessel, sampling is preferably performed so as to statistically reflect the component ratios of the population. However, in actual determination of component ratios, strictly statistical representatives are not necessarily required, and errors are admitted. Regarding the method of sampling, in the case of a deposited powder mixture or powders charged into a vessel, for example, a method using a spinning riffler, a chute riffler, a cone and quartering method, or appropriate sampling may be used; in the case of fluidized powders being transported with, for example, a conveyor, a vessel such as a scoop may be inserted into the fluidized powders to achieve sampling.

Examples of an analysis method of determining mixing ratios include liquid chromatography, gas chromatography, gel permeation chromatography, liquid chromatograph mass spectrometry, gas chromatograph mass spectrometry, NMR, IR, centrifugal separation, and sedimentation. In particular, the determination is preferably performed by liquid chromatography, gas chromatography, gel permeation chromatography, liquid chromatograph mass spectrometry, or gas chromatograph mass spectrometry.

(Container)

A container for storing a powder mixture according to the present invention may be selected from publicly known containers formed of, for example, glass, plastic, metal, alloy, or composite material. The container is preferably a light-shielding container; in the case of glass, the container is preferably light-shielded with brown color or an outer casing; in the case of plastic, the container is preferably opaque. The shape of the container can be selected from publicly known shapes: examples include cylindrical containers of 18 liters or more and 400 liters or less; what is called, drums; middle- or small-sized cans of 18 liters or more and less than 200 liters; 18-liter or 20-liter containers equipped with handles (bails or ring handles), namely pails; 18-liter square cans, screw cans and tubes, box containers, and bottles. In order to prevent leakage of the powder mixture and entry of moisture, outside air, wind and rain, and the like, the container preferably has a sealable structure, and is preferably sealed with a screw, a band, tightening of a screw, or a bolt, for example; more preferably, the container has an inner lid, and the inner lid is preferably equipped with a gasket in order to prevent the content from leaking. The container may or may not be formed so as to have an inner packaging. When the inner packaging is formed, preferably performed is, for example, chemical conversion treatment, electrolytic treatment, or oxidation treatment. In the case of performing chemical conversion treatment, preferred are zinc phosphate treatment and iron phosphate treatment. In order to further enhance the effect of chemical resistance, a synthetic resin coating material is preferably applied to the inner surface and baked. Preferred synthetic resin coating materials are epoxy-based materials and phenol-based materials.

In order to enhance impact resistance, compared with glass, preferred are plastic, metal, alloy, and composite materials; in the case of metal or alloy, its specific gravity (20 to 25° C., 1 atm) is preferably 10 g/cm³or less. In order to achieve a reduction in the weight, preferred are materials having low specific gravity: preferably 9.0 g/cm³or less, particularly preferably 3.0 g/cm³or less.

When the material is stainless steel, preferred examples include austenitic stainless steel materials, ferritic stainless steel materials, duplex (austenitic-ferritic) stainless steel materials, martensitic stainless steel materials, and precipitation hardening stainless steel materials.

Among various materials, aluminum is a highly advantageous material and hence is particularly suitable for the container of the powder mixture because, for example, aluminum has high corrosion resistance, causes less pollution in the environment, has high workability, high impact resistance, high resistance to deformation due to an external force, and a low specific gravity of 3.0 g/cm³or less. The aluminum used preferably has a purity of 95% or more, more preferably 99% or more, particularly preferably 99.5% or more. For example, aluminum manufactured by Tournaire is preferably used.

The atmosphere within the container preferably contains oxygen; the container is not preferably filled with an inert gas such as nitrogen or argon. The oxygen concentration as a volume ratio in terms of gases present within the container is preferably 1% to 40%, more preferably 5% to 35%, 10% to 30%, still more preferably 15% to 25%, particularly preferably 20% to 22%.

(Transportation Conditions)

When a powder mixture according to the present invention is transported, it is preferably transported at temperatures lower than the melting points of the components of the powders. Preferably, the upper limit temperature applied to the powder mixture during transportation is preferably 2° C., 3° C., or 5° C. lower than, more preferably 10° C. lower than, the melting point of the lowest melting point component of a polymerizable liquid crystal compound in the powder mixture. The maximum temperature around the container during transportation is preferably 50° C. or 45° C. or less, more preferably 40° C., 35° C. or less, or 30° C. or less in order to maintain the powder form; and the time at the maximum temperature is preferably within 3 hours, 2 hours, or 1 hour in order to minimize changes in the powder form. The minimum temperature is not particularly limited, and may be below 0° centigrade. In order to monitor changes in the temperature during transportation, a small device having a temperature sensor and a storage medium such as a data logger may be used: for example, “ONDOTORI” (including its series products) from T&D Corporation.

(Storage Conditions)

A powder mixture according to the present invention is preferably stored under a condition at a temperature or lower in which the powder mixture maintains the powder form. In particular, direct sunlight is preferably avoided and indoor storage is preferred in order to minimize temperature changes. Regarding temperature and humidity, preferred is storage at a temperature of 40° C. or less and a humidity of 80% or less, preferably a temperature of 35° C. or less and a humidity of 70% or less, particularly preferably a temperature of 30° C. or less and a humidity of 65% or less.

(Method for Preparing Solution Composition with Powder Mixture)

Regarding a method for preparing a solution composition with a powder mixture according to the present invention, it can be obtained by dissolving a powder mixture according to the present invention in a desired solvent. Such solvents usable are not limited, and can be selected from publicly known organic solvents. Such organic solvents may be used alone or in combination of two or more thereof.

Examples of the solvents include ester solvents, amide solvents, alcohol solvents, ether solvents, glycol monoalkyl ether solvents, aromatic hydrocarbon solvents, halogenated aromatic hydrocarbon solvents, aliphatic hydrocarbon solvents, halogenated aliphatic hydrocarbon solvents, alicyclic hydrocarbon solvents, ketone solvents, and acetate solvents.

The ester solvents are preferably alkyl acetate, ethyl trifluoroacetate, alkyl lactate, and γ-butyrolactone.

Specific examples of the alkyl acetate include methyl acetate, ethyl acetate, propyl acetate, butyl acetate, 3-methoxybutyl acetate, and methyl acetoacetate. Specific examples of the alkyl lactate include methyl lactate, ethyl lactate, and n-propyl lactate.

Specific examples of the amide solvents include N-methyl-2-pyrrolidone, N,N-dimethylacetamide, and N,N-dimethylformamide.

Specific examples of the alcohol solvents include methanol, ethanol, 1-propanol, 2-propanol, 1-methoxy-2-propanol, and n-butanol.

Specific examples of the ether solvents include ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, 1,4-dioxane, and tetrahydrofuran (THF).

Preferred examples of the glycol monoalkyl ether solvents include ethylene glycol monoalkyl ether, diethylene glycol monoalkyl ether, triethylene glycol monoalkyl ether, propylene glycol monoalkyl ether, dipropylene glycol monoalkyl ether, ethylene glycol monoalkyl ether acetate, diethylene glycol monoalkyl ether acetate, triethylene glycol monoalkyl ether acetate, propylene glycol monoalkyl ether acetate, dipropylene glycol monoalkyl ether acetate, and diethylene glycol methyl ethyl ether.

Specific examples of the ethylene glycol monoalkyl ether include ethylene glycol monomethyl ether and ethylene glycol monobutyl ether. Specific examples of the propylene glycol monoalkyl ether include propylene glycol monobutyl ether. Specific examples of the dipropylene glycol monoalkyl ether include dipropylene glycol monomethyl ether. Specific examples of the ethylene glycol monoalkyl ether acetate include ethylene glycol monobutyl ether acetate. Specific examples of the triethylene glycol monoalkyl ether acetate include triethylene glycol monoethyl ether acetate. Specific examples of the propylene glycol monoalkyl ether acetate include propylene glycol monomethyl ether acetate, and propylene glycol monoethyl ether acetate. Specific examples of the dipropylene glycol monoalkyl ether acetate include dipropylene glycol monomethyl ether acetate, and diethylene glycol methyl ethyl ether.

Specific examples of the aromatic hydrocarbon solvents include benzene, toluene, xylene, anisole, mesitylene, ethylbenzene, n-propylbenzene, n-butylbenzene, and tetralin. Specific examples of the halogenated aromatic hydrocarbon solvents include chlorobenzene. Specific examples of the aliphatic hydrocarbon solvents include hexane and heptane. Specific examples of the halogenated aliphatic hydrocarbon solvents include chloroform, dichloromethane, dichloroethane, trichloroethane, trichloroethylene, and tetrachloroethylene. Specific examples of the alicyclic hydrocarbon solvents include cyclohexane and decalin.

Specific examples of the ketone solvents include acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, cyclopentanone, and methyl propyl ketone.

(Method for Preparing Nematic Liquid Crystalline Composition with Powder Mixture)

Examples of the method for preparing a nematic liquid crystal composition with a powder mixture according to the present invention include a method of heating particles constituting a powder mixture according to the present invention to a temperature at which the particles form a nematic liquid crystal phase, and a method of heating the particles to a temperature (clearing point) at which the particles turn into an isotropic liquid and then cooling the liquid until it turns into nematic liquid crystal. In order to obtain a more homogeneous composition, preferred is the heating to an isotropic liquid and the subsequent cooling to the temperature providing nematic liquid crystal; the isotropic liquid is preferably shaken or stirred. The stirring is preferably performed with a stirring impeller. The nematic liquid crystal obtained by cooling from an isotropic liquid may be monotropic or enantiotropic, and may be formed in either of the processes.

(Cured Product)

A nematic liquid crystal composition prepared by heating a powder mixture according to the present invention, or a solution composition prepared by dissolving a powder mixture according to the present invention in an organic solvent can be used to prepare a cured product. The cured product can be obtained by the following two production methods: the solution composition is applied to a substrate, dried to remove the organic solvent, and subsequently irradiated with an active energy ray to obtain a cured product; the nematic liquid crystal composition is irradiated with an active energy ray to obtain a cured product. Such a cured product may or may not have optical anisotropy; may include anisotropic regions in patterns; and may include anisotropic regions and non-anisotropic regions. The cured product may have the shape of a film, a block, or a desired shape using a mold, for example. Such cured products may be stacked.

(Optically Anisotropic Body)

A nematic liquid crystal composition prepared by heating a powder mixture according to the present invention, or a solution composition prepared by dissolving a powder mixture according to the present invention in a solution (hereafter, these two compositions will be referred to as a polymerizable liquid crystal composition) may be used to prepare an optically anisotropic body. The optically anisotropic body can be obtained by the following two production methods: the solution composition is applied to a substrate, dried to remove the organic solvent, and subsequently irradiated with an active energy ray to obtain an optically anisotropic body; the nematic liquid crystal composition is irradiated with an active energy ray to obtain an optically anisotropic body. Such an optically anisotropic body can be used as an optical device, a lenticular lens, a pickup lens, an optical film, a brightness enhancement film, an antireflective film, or a polarizing film. The optically anisotropic body includes a substrate, an alignment film as needed, and a polymer of the polymerizable liquid crystal composition that are sequentially stacked. Such stacking may be repeated to form a bilayer or trilayer structure; an optically anisotropic body may be disposed between substrates. Alternatively, in order to provide an in-cell display, a color filter and a transparent electrode formed of, for example, ITO may be disposed on the optically anisotropic body.

(Retardation Film)

An optical film obtained with a polymerizable liquid crystal composition using a powder mixture according to the present invention may be used as, for example, a material having a function equivalent to that of a retardation film or a compensation film. Specifically, when polymerization is caused such that the molecular long axes of the polymerizable liquid crystal compound in the polymerizable liquid crystal composition are oriented parallel to the substrate, the resultant cured product can be used as a retardation film of a positive A plate. When polymerization is caused such that the molecular long axes of the polymerizable liquid crystal compound are oriented perpendicular to the substrate, the resultant cured product can be used as a retardation film of a positive C plate. When polymerization is caused such that the polymerizable liquid crystal compound and a polymerizable chiral compound form helixes, and the helical axes are perpendicular to the substrate, the resultant cured product can be used as a retardation film of a negative C plate. Alternatively, when polymerization is caused such that the molecular length of the polymerizable liquid crystal compound is inclined at a certain angle with respect to the substrate (inclined orientation), the resultant cured product can be used as a retardation film of an O plate. Polymerization may be caused such that molecular long axes are perpendicular to the substrate in a near-interface region, and, toward the air interface, the orientation of molecular long axes gradually shifts to perpendicular to the substrate (hybrid orientation). Alternatively, a retardation film can be obtained as a result of polymerization into the shape of a lenticular lens. When a substrate has retardation, a retardation film is obtained that has birefringence of the sum of the birefringence of the substrate and the birefringence of the retardation film. In the retardation film, the birefringence of the substrate and the birefringence of the retardation film may have the same direction or different directions in the plane of the substrate. The film is applied in accordance with the application such as a liquid crystal device, a display, an optical element, an optical component, a coloring agent, security marking, a laser-induced emission member, an optical film, or a compensation film.

(Retardation Patterning Film)

A retardation patterning film includes, as with the optically anisotropic body, a substrate, an alignment film, and a polymer of a polymerizable liquid crystal composition that are sequentially stacked; and the film is patterned in the polymerization step so as to provide different retardations among regions. Examples of the patterning include linear patterning, grid patterning, circular patterning, and polygonal patterning. Such a pattern may have different orientation directions among regions. The film is applied in accordance with the application such as a liquid crystal device, a display, an optical element, an optical component, a coloring agent, security marking, a laser-induced emission member, an optical film, or a compensation film.

A method for obtaining a retardation patterning film having different orientations among regions is as follows: an alignment film is formed on a substrate; in an alignment treatment, while a polymerizable liquid crystal composition according to the present invention is applied and dried, the polymerizable liquid crystal composition is treated so as to be oriented in a pattern. Examples of the alignment treatment include fine rubbing treatment, treatment of irradiation with polarized ultraviolet-visible light through a photomask, and fine shape processing treatment. The alignment film may be selected from publicly known and commonly used alignment films. Examples include alignment films formed of a compound such as polyimide, polysiloxane, polyamide, poly(vinyl alcohol), polycarbonate, polystyrene, poly(phenylene ether), polyarylate, polyethyleneterephthalate, polyethersulfone, epoxy resin, epoxy acrylate resin, acrylic resin, a coumarin compound, a chalcone compound, a cinnamate compound, a fulgide compound, an anthraquinone compound, an azo compound, or an arylethene compound. A compound subjected to alignment treatment by fine rubbing is preferably a compound in which the alignment treatment or a heating step performed after the alignment treatment promotes crystallization of the material. A compound subjected to alignment treatment other than rubbing is preferably a photoalignment material.

(Substrate)

A substrate used for the optically anisotropic body is not particularly limited as long as the substrate is usually used for liquid crystal devices, displays, optical parts, and optical films, and is a material having such heat resistance that withstand heating during drying of the applied polymerizable liquid crystal composition. Examples of such a substrate include organic materials such as plastic substrates, ceramic substrates, paper, metal substrates, and glass substrates. In particular, when the substrate is an organic material, examples include cellulose derivatives, polyolefin, polyester, polycarbonate, polyacrylate (acrylic resin), polyarylate, polyethersulfone, polyimide, polyphenylene sulfide, poly(phenylene ether), nylon, and polystyrene. In particular, preferred are plastic substrates formed of polyester, polystyrene, polyacrylate, polyolefin, a cellulose derivative, polyarylate, or polycarbonate; more preferred are substrates formed of polyacrylate, polyolefin, or a cellulose derivative; particularly preferred are use of COP (cycloolefin polymer) as the polyolefin, use of TAC (triacetylcellulose) as the cellulose derivative, and use of PMMA (polymethyl methacrylate) as the polyacrylate. The substrate may have the shape of a flat plate, or may have a curved surface. Such a substrate may have, as needed, an electrode layer, an antireflective function, or a reflective function.

In order to enhance the coatability and adhesion of the polymerizable liquid crystal composition, such a substrate may be surface-treated. Examples of the surface treatment include ozone treatment, plasma treatment, corona treatment, and silane coupling treatment. In order to adjust light transmittance or reflectivity, on the surface of the substrate, an organic thin film, an inorganic oxide thin film, or a metal thin film may be formed by vapor deposition, for example. In order to provide optical added value, the substrate may be a lenticular lens, a pickup lens, a rod lens, an optical disc, a retardation film, a light diffusion film, or a color filter, for example. Of these, preferred are those providing higher added value, which are a lenticular lens, a pickup lens, a retardation film, a light diffusion film, and a color filter.

(Alignment Treatment)

The substrate is usually subjected to alignment treatment or may be equipped with an alignment film, so that, during application of a polymerizable liquid crystal composition according to the present invention, the polymerizable liquid crystal composition is oriented. Examples of the alignment treatment include stretching treatment, rubbing treatment, polarized ultraviolet-visible light irradiation treatment, and ion beam treatment. When the alignment film is used, the alignment film is selected from publicly known and commonly used alignment films. Examples include alignment films formed of a compound such as polyimide, polysiloxane, polyamide, poly(vinyl alcohol), polycarbonate, polystyrene, poly(phenylene ether), polyarylate, polyethyleneterephthalate, polyethersulfone, epoxy resin, epoxy acrylate resin, acrylic resin, a coumarin compound, a chalcone compound, a cinnamate compound, a fulgide compound, an anthraquinone compound, an azo compound, or an arylethene compound. A compound subjected to rubbing as alignment treatment is preferably a compound in which the alignment treatment, or a heating step performed after the alignment treatment promotes crystallization of the material. A compound subjected to alignment treatment other than rubbing is preferably a photoalignment material.

(Coating)

Examples of a coating method for irradiation of a polymerizable liquid crystal composition with ultraviolet irradiation to obtain an optically anisotropic body that is a coating film or a film include publicly known and commonly used methods such as an applicator method, a bar coating method, a spin coating method, a roll coating method, a direct gravure coating method, a reverse gravure coating method, a flexographic coating method, an inkjet method, a die coating method, a CAP coating method, a dip coating method, and a slit coating method. When the polymerizable liquid crystal composition is a solution composition, the applied composition is preferably dried, as needed, by heating or air blowing, for example.

(Polymerization Method)

Examples of a method of polymerizing the polymerizable liquid crystal composition include a method of irradiation with an active energy ray and a thermal polymerization method. Preferred is the method of irradiation with an active energy ray because heating is not necessary and the reaction proceeds at room temperature; in particular, preferred is a method of irradiating light such as ultraviolet light because of the simple operation. The presence of oxygen inhibits polymerization, and hence irradiation with ultraviolet light is preferably performed in the presence of an inert gas such as nitrogen or argon.

The temperature during the irradiation is a temperature at which the polymerizable liquid crystal compound maintains the liquid crystal phase; in order to avoid induction of thermal polymerization of the polymerizable liquid crystal compound, the temperature is preferably set at 30° C. or less whenever possible. Incidentally, a liquid crystal composition composed of a liquid crystal compound exhibits a liquid crystal phase usually in the temperature increase process, within the range of C (solid phase)-N (nematic) transition temperature (hereafter, abbreviated as C—N transition temperature) to the N—I transition temperature. On the other hand, in the temperature decrease process, a thermodynamically non-equilibrium state is provided, and hence solidification may not occur even at or below the C—N transition temperature and the liquid crystal state may be maintained. This state is referred to as a supercooling state. In the present invention, the supercooling state is also regarded as being included in the state of maintaining the liquid crystal phase. Specifically, irradiation with ultraviolet light at 390 nm or less is preferred; most preferred is irradiation with light at wavelengths of 250 to 370 nm. However, when ultraviolet light at 390 nm or less causes, for example, decomposition of the polymerizable composition, the polymerization treatment may be preferably performed with ultraviolet light at 390 nm or more. This light is preferably diffused light and is not polarized light. The intensity of irradiation with ultraviolet light is preferably in the range of 1 mW/m²to 10 kW/m², particularly preferably, in the range of 5 mW/m²to 2 kW/m². When the intensity of ultraviolet light is less than 1 mW/m², completion of polymerization takes a very long time. On the other hand, an intensity of more than 2 kW/m²tends to cause photodegradation of liquid crystal molecules in the polymerizable liquid crystal composition, or may cause generation of a large polymerization heat and an increase in the temperature during polymerization, which may cause a change in the order parameter of the polymerizable liquid crystal, resulting in deviation in the retardation of the polymerized film. The irradiation energy is preferably 5 mJ to 50 J, preferably 1 J to 20 J, preferably 3 J to 15 J, preferably 5 J to 10 J. Irradiation with ultraviolet light may be performed through a mask to polymerize only a specified region; subsequently, the orientation state of the unpolymerized region may be changed by application of an electric field, a magnetic field, or temperature, for example; and subsequently the unpolymerized region may be polymerized, to thereby obtain an optically anisotropic body having a plurality of regions having different orientation directions.

Alternatively, in the case of irradiation with ultraviolet light through a mask to polymerize only a specified region, in advance, the polymerizable liquid crystal composition in an unpolymerized state may be subjected to an electric field, a magnetic field, or a temperature, for example, to control the orientation, and, while this state is maintained, irradiation with light is performed through the mask to achieve polymerization. This also provides an optically anisotropic body having a plurality of regions having different orientation directions.

An optically anisotropic body obtained by polymerizing the polymerizable liquid crystal composition may be separated from the substrate and used alone as an optically anisotropic body, or may be used, without being separated from the substrate, as an optically anisotropic body. In particular, the optically anisotropic body, which is less likely to contaminate other members, is effectively used as a substrate on which layers are stacked, or as a body bonded to another substrate.

(Display Device)

A display device that includes a cured product, an optically anisotropic body, a retardation film, or a retardation patterning film according to the present invention is effective for improvements in, for example, luminance, viewing angle dependence, and viewability. Examples of the display device effectively used include liquid crystal displays (liquid crystal display devices), EL (Electro Luminescence) displays (EL display devices), and quantum dot displays (quantum dot display devices).

Examples of a liquid crystal material used for liquid crystal displays include nematic liquid crystal, ferroelectric smectic liquid crystal, blue phase, and polymer-liquid crystal composite materials; preferably used are, for example, polymer-liquid crystal composite materials such as polymer dispersed liquid crystal and polymer network liquid crystal. In order to expand the liquid crystal temperature range, to control the pretilt angle, and to improve the response speed, a liquid crystal material containing a monomer is preferably used, and the monomer is preferably polymerized with ultraviolet light or with a combination of ultraviolet light and heat.

Liquid crystal displays (LCDs) using a cured product, an optically anisotropic body, a retardation film, or a retardation patterning film according to the present invention are preferably the following liquid crystal displays: TN (Twisted Nematic)-LCD, STN (Super Twisted Nematic)-LCD, VA (Vertical Alignment)-LCD, IPS (In Plane Switching)-LCD, FFS (Fringe Field Switching)-LCD, UB-FFS (Ultra-Brightness Fringe Field Switching), MVA (Multidomain Vertical Alignment)-LCD, PVA (Patterned Vertical Alignment)-LCD, FLC (Ferroelectric Liquid Crystal)-LCD, and DHFLC (Deformed Helix Ferroelectric Liquid Crystal).

Also preferred are the following liquid crystal displays that are stabilized with polymers: PSA (Polymer Sustained Alignment)-LCD, PS-VA (Polymer Stabilized Vertical Alignment)-LCD, PS-IPS (Polymer Stabilized In Plane Switching)-LCD, PS-FFS (Polymer Stabilized Fringe Field Switching), PSV-FLC (Polymer Stabilized V-shaped Ferroelectric Liquid Crystal)-LCD, BP (Blue Phase)-LCD, and a nano-phase separated liquid crystal display devices.

Examples of the EL display devices include organic EL, inorganic EL, and organic-inorganic hybrid EL. Luminescent materials for organic EL are preferably low-molecular-weight materials and high-molecular-weight materials, and preferably have a luminescent mode that is a phosphorescent mode or a fluorescent mode. Particularly preferred are high-molecular-weight luminescent materials that have a phosphorescent mode.

EXAMPLES

Hereinafter, the present invention will be described further in detail with reference to Examples; however, the present invention is not limited to these Examples.

(Preparation of Powders Used in Examples Etc.)

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To a solution containing the above-described polymerizable liquid crystal compound Compound 1 synthesized by a publicly known method, dichloromethane having a weight of 2 times the amount of saturation dissolution was added, to thereby prepare Solution A-1. Methanol having a weight of 5 times that of the dichloromethane was cooled to 10° C.; under stirring with a magnetic stirrer, the prepared Solution A-1 was dropped to precipitate white particles. The precipitated particles were isolated, and then dried to remove the remaining solvent at room temperature, to thereby obtain Powder (A1). Compounds 2 to 15 were also treated with the same process and under the same conditions as in Compound 1, to thereby obtain powders (A2) to (A15).

To a solution containing the above-described polymerizable liquid crystal compound Compound 1 synthesized by a publicly known method, dichloromethane having a weight of 3 times the amount of saturation dissolution was added, to thereby prepare Solution B-1. Methanol having a weight of 10 times that of the dichloromethane was cooled to −10° C.; under stirring with a magnetic stirrer, the prepared Solution B-1 was dropped to precipitate white particles. The precipitated particles were isolated, and then dried to remove the remaining solvent at room temperature, to thereby obtain Powder (B1). Compounds 2, 5, 6, 8, 12, and 13 were also respectively treated with the same process and under the same conditions as in Compound 1, to thereby obtain Powders (B2), (B5), (B6), (B8), (B12), and (B13).

To a solution containing the above-described polymerizable liquid crystal compound Compound 1 synthesized by a publicly known method, dichloromethane having a weight equal to the amount of saturation dissolution was added, to thereby prepare Solution C-1. Methanol having a weight of 5 times that of the dichloromethane was maintained at 25° C.; under stirring with a magnetic stirrer, the prepared Solution C-1 was dropped to precipitate white particles. The precipitated particles were isolated, and then dried to remove the remaining solvent at room temperature, to thereby obtain Powder (C1). Compounds 2, 5, 6, 8, 12, and 13 were also respectively treated with the same process and under the same conditions as in Compound 1, to thereby obtain Powders (C2), (C5), (C6), (C8), (C12), and (C13).

The above-described polymerizable liquid crystal compound Compound 1 synthesized by a publicly known method was used with reference to descriptions in Japanese Unexamined Patent Application Publication No. 2005-177596, to thereby prepare a powder serving as a raw material. Subsequently, the powder serving as a raw material was charged, at a high concentration of 1 mg/ml and in a suspension state, into a rectangular quartz cell serving as a treatment chamber, to thereby prepare a sample. To the bottom surface of the rectangular quartz cell, a piezo-oscillator was attached as an ultrasonic oscillator. Ultrasonic resonance treatment and photofragmentation treatment were simultaneously performed. After isolation, drying was performed to remove the remaining solvent at room temperature, to thereby obtain Powder (D1). Compounds 2 to 6 and 8 to 15 were also respectively treated with the same process and under the same conditions as in Compound 1, to thereby obtain Powders (D2) to (D6) and (D8) to (D15).

To a solution containing the above-described polymerizable liquid crystal compound Compound 1 synthesized by a publicly known method, dichloromethane in the amount of saturation dissolution was added, to thereby prepare Saturated solution E-1. To methanol having a weight 2 times that of the dichloromethane and being maintained at 25° C., the above-described dichloromethane solution E-1 was dropped; and then drying was slowly performed to remove the solvent, to thereby grow crystals. The precipitated particles were isolated, and subsequently dried to remove the remaining solvent at room temperature, to thereby obtain Powder (E1). Compounds 2 to 6 and 8 to 15 were also respectively treated with the same process and under the same conditions as in Compound 1, to thereby obtain Powders (E2) to (E6) and (E8) to (E15).

Incidentally, the polymerizable liquid crystal compounds Compounds 1 to 15 constituting the Powders are polymerizable liquid crystal compounds that are solid under atmospheric pressure at 30° C.

(Preparation of Powder Mixtures)

The powders of components prepared above were mixed in accordance with ratios (mass %) described in the following Tables, to thereby obtain powder mixtures (Composition 1 to Composition 26 and Compositions 33 to 58) used in Examples 1 to 50 and 90 to 139.

TABLE 1

Composition
Composition
Composition
Composition
Composition
Composition

1
2
3
4
5
6

Compound 1 (A1)
25.40
25.35
12.83
19.76
19.44

Compound 2 (A2)
25.40
25.35
10.83

Compound 3 (A3)

71.45

Compound 4 (A4)

31.03
38.89
4.80

Compound 5 (A5)
28.29
28.23
52.38
16.96
29.17
7.68

Compound 6 (A6)
8.50
8.48
11.26
19.76

1.57

Compound 7 (A7)
10.00
10.00
10.00
10.00
10.00
10.00

Chiral 1

2.00

IRGACURE 651

IRGACURE 907

Lucirin TPO
2.00

ESACURE KIP150

2.00
2.00
2.00
2.00
2.00

p-Methoxyphenol
0.40

Quino Power QS-10

0.40
0.40
0.40
0.40
0.40

Phenothiazine

Fluorad FC171

IRGANOX 1076

0.10

IRGASTAB FS 301 FF

0.20

TINUVIN PS

0.10

ADK STAB LA-46

ADK STAB 1413

0.10

TINUVIN 120

0.10

TINUVIN 5050

0.10

0.10

TABLE 2

Composition
Composition
Composition
Composition
Composition
Composition

7
8
9
10
11
12

Compound 1 (A1)
28.65
28.65
14.44
22.31
21.96

Compound 2 (A2)
28.65
28.65
12.18

Compound 3 (A3)

80.90

Compound 4 (A4)

35.04
43.91
5.43

Compound 5 (A5)
31.91
31.91
58.92
19.15
32.93
8.69

Compound 6 (A6)
9.58
9.58
12.67
22.31

1.78

Compound 7 (A7)

Chiral 1

2.0

IRGACURE 651

1.00

IRGACURE 907
1.00

1.00
1.00
1.00

Lucirin TPO

1.00

ESACURE KIP150

p-Methoxyphenol

0.20
0.20
0.20
0.20
0.20

Quino Power QS-10

Phenothiazine
0.20

Fluorad FC171

0.5

IRGANOX 1076

0.1

IRGASTAB FS 301 FF

TINUVIN PS

ADK STAB LA-46

ADK STAB 1413

TINUVIN 120

TINUVIN 5050

TABLE 3

Composition
Composition

13
14

Compound 1 (B1)
28.65

Compound 2 (B2)
28.65

Compound 5 (B5)
31.91

Compound 6 (B6)
9.58

Compound 1 (C1)

28.65

Compound 2 (C2)

28.65

Compound 5 (C5)

31.91

Compound 6 (C6)

9.58

Chiral 1

IRGACURE 651
1.00
1.00

IRGACURE 907

Lucirin TPO

ESACURE KIP150

p-Methoxyphenol
0.20
0.20

Quino Power QS-10

Phenothiazine

Fluorad FC171

IRGANOX 1076

IRGASTAB FS 301 FF

TINUVIN PS

ADK STAB LA-46

ADK STAB 1413

TINUVIN 120

TINUVIN 5050

TABLE 4

Composition
Composition
Composition
Composition
Composition
Composition

15
16
17
18
19
20

Compound 1 (D1)
28.65
28.65
14.44
22.31
21.96

Compound 2 (D2)
28.65
28.65
12.18

Compound 3 (D3)

80.90

Compound 4 (D4)

35.04
43.91
5.43

Compound 5 (D5)
31.91
31.91
58.92
19.15
32.93
8.69

Compound 6 (D6)
9.58
9.58
12.67
22.31

1.78

Compound 7

Chiral 1

2.00

IRGACURE 651

1.00

IRGACURE 907
1.00

1.00
1.00
1.00

Lucirin TPO

1.00

ESACURE KIP150

p-Methoxyphenol

0.20
0.20
0.20
0.20
0.20

Quino Power QS-10

Phenothiazine
0.20

Fluorad FC171

0.50

IRGANOX 1076

0.10

IRGASTAB FS 301 FF

TINUVIN PS

ADK STAB LA-46

ADK STAB 1413

TINUVIN 120

TINUVIN 5050

TABLE 5

Composition
Composition
Composition
Composition
Composition
Composition

21
22
23
24
25
26

Compound 1 (E1)
28.65
28.65
14.44
22.31
21.96

Compound 2 (E2)
28.65
28.65
12.18

Compound 3 (E3)

80.90

Compound 4 (E4)

35.04
43.91
5.43

Compound 5 (E5)
31.91
31.91
58.92
19.15
32.93
8.69

Compound 6 (E6)
9.58
9.58
12.67
22.31

1.78

Compound 7

Chiral 1

2.00

IRGACURE 651

1.00

IRGACURE 907
1.00

1.00
1.00
1.00

Lucirin TPO

1.00

ESACURE KIP150

p-Methoxyphenol

0.20
0.20
0.20
0.20
0.20

Quino Power QS-10

Phenothiazine
0.20

Fluorad FC171

0.50

IRGANOX 1076

0.10

IRGASTAB FS 301

FF

TINUVIN PS

ADK STAB LA-46

ADK STAB 1413

TINUVIN 120

TINUVIN 5050

TABLE 6

Composition
Composition
Composition
Composition
Composition
Composition

33
34
35
36
37
38

Compound 8 (A8)
50.00
20.00

Compound 9 (A9)
50.00

50.00

50.00

Compound 10 (A10)

50.00
50.00
50.00

Compound 11 (A11)

55.00

55.00

Compound 12 (A12)

Compound 13 (A13)

25.00

Compound 14 (A14)

50.00

50.00

Compound 15 (A15)

Chiral 1

IRGACURE 907
5.00

5.00
5.00

IRGACURE OXE01

5.00

IRGACURE OXE02

5.00

IRGACURE OXE04

5.00

p-Methoxyphenol
0.10
0.10
0.10
0.10
0.10
0.10

Quino Power QS-10

Phenothiazine

FTX-218

0.20

IRGANOX 1076

IRGASTAB FS 301 FF

TINUVIN PS

ADK STAB LA-46

ADK STAB 1413

TINUVIN 120

TINUVIN 5050

TABLE 7

Composition
Composition
Composition
Composition
Composition
Composition

39
40
41
42
43
44

Compound 8 (A8)
25.00
20.00

Compound 9 (A9)

50.00

Compound 10 (A10)

50.00
50.00
50.00

Compound 11 (A11)

55.00

55.00

Compound 12 (A12)
25.00

Compound 13 (A13)
50.00
25.00

Compound 14 (A14)

50.00

50.00

Compound 15 (A15)

50.00

Chiral 1

2.0

IRGACURE 651

5.00

IRGACURE 907
5.00

5.00
5.00
5.00

Lucirin TPO

5.00

ESACURE KIP150

p-Methoxyphenol

0.20
0.20
0.20
0.20
0.20

Quino Power QS-10

Phenothiazine
0.20

FTX-218

0.5

IRGANOX 1076

0.1

IRGASTAB FS 301 FF

TINUVIN PS

ADK STAB LA-46

ADK STAB 1413

TINUVIN 120

TINUVIN 5050

TABLE 8

Composition
Composition

45
46

Compound 8 (B8)
25.00

Compound 12 (B12)
25.00

Compound 13 (B13)
50.00

Compound 8 (C1)

25.00

Compound 12 (C12)

25.00

Compound 13 (C13)

50.00

Chiral 1

IRGACURE 651
5.00
5.00

IRGACURE 907

Lucirin TPO

ESACURE KIP150

p-Methoxyphenol
0.20
0.20

Quino Power QS-10

Phenothiazine

FTX-218

IRGANOX 1076

IRGASTAB FS 301 FF

TINUVIN PS

ADK STAB LA-46

ADK STAB 1413

TINUVIN 120

TINUVIN 5050

TABLE 9

Composition
Composition
Composition
Composition
Composition
Composition

47
48
49
50
51
52

Compound 8 (D8)
25.00
20.00

Compound 9 (D9)

50.00

Compound 10 (D10)

50.00
50.00
50.00

Compound 11 (D11)

55.00

55.00

Compound 12 (D12)
25.00

Compound 13 (D13)
50.00
25.00

Compound 14 (D14)

50.00

50.00

Compound 15 (D15)

50.00

Chiral 1

2.0

IRGACURE 651

5.00

IRGACURE 907
5.00

5.00
5.00
5.00

Lucirin TPO

5.00

ESACURE KIP150

p-Methoxyphenol

0.20
0.20
0.20
0.20
0.20

Quino Power QS-10

Phenothiazine
0.20

FTX-218

0.5

IRGANOX 1076

0.1

IRGASTAB FS 301

FF

TINUVIN PS

ADK STAB LA-46

ADK STAB 1413

TINUVIN 120

TINUVIN 5050

TABLE 10

Composition
Composition
Composition
Composition
Composition
Composition

53
54
55
56
57
58

Compound 8 (E8)
25.00
20.00

Compound 9 (E9)

50.00

Compound 10 (E10)

50.00
50.00
50.00

Compound 11 (E11)

55.00

55.00

Compound 12 (E12)
25.00

Compound 13 (E13)
50.00
25.00

Compound 14 (E14)

50.00

50.00

Compound 15 (E15)

50.00

Chiral 1

2.0

IRGACURE 651

5.00

IRGACURE 907
5.00

5.00
5.00
5.00

Lucirin TPO

5.00

ESACURE KIP150

p-Methoxyphenol

0.20
0.20
0.20
0.20
0.20

Quino Power QS-10

Phenothiazine
0.20

FTX-218

0.5

IRGANOX 1076

0.1

IRGASTAB FS 301

FF

TINUVIN PS

ADK STAB LA-46

ADK STAB 1413

TINUVIN 120

TINUVIN 5050

Incidentally, the chiral compound used was the following Chiral 1.

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Examples 1 to 12, Examples 90 to 101, and Comparative Examples 1 to 12

A powder mixture satisfying the composition ratio of Composition 1 above and having a total weight of 500 g was charged into an aluminum container (manufactured by Tournaire, TYPE4™, 2.5 L), and stored for 90 days at 40° C. After that, an organic solvent was added to the total amount of the stored powder mixture such that the mixing ratio of the powder mixture to the organic solvent (weight ratio) was 4:6, and mixed with a magnetic stirrer to prepare a solution composition (Example 1). Solution compositions used for Examples 2 to 6 and Examples 90 to 101 were prepared under the same conditions as above except that Composition 1 above was replaced by Compositions 2 to 6 and Compositions 33 to 38. The powder mixtures and the organic solvents used for preparing the solution compositions of Examples 1 to 6 and Examples 90 to 95 will be described in a Table below.

To an aluminum container (manufactured by Tournaire, TYPE4™, 2.5 L), an organic solvent was first added in such an amount that the mixing ratio of the powder mixture to the organic solvent (weight ratio) was 4:6. Subsequently, under stirring with a magnetic stirrer, the individual components constituting Composition 1 above were sequentially added by being dissolved. Thus, a solution composition was prepared and then stored for 90 days at 40° C., which was used as a comparative solution composition (Comparative Example 1). Comparative solution compositions used for Comparative Examples 2 to 6 were prepared under the same conditions as above except that Composition 1 above was replaced by Compositions 2 to 6. The powder mixtures and the organic solvents used for Comparative Examples 1 to 6 will be described in a Table below.

A powder mixture satisfying the composition ratio of Composition 1 above and having a total weight of 20 g was charged into a glass vial with a screw cap (manufactured by NICHIDEN-RIKA GLASS CO., LTD., SV-50A, 50 ml), and stored for 90 days at 40° C. After that, the total amount of the stored powder mixture was heated at 110° C., and stirred with a magnetic stirrer, to prepare a nematic liquid crystal composition (Example 7). Nematic liquid crystal compositions used for Examples 8 to 12 and Examples 96 to 101 were prepared under the same conditions as above except that Composition 1 above was replaced by Compositions 2 to 6 and Compositions 33 to 38.

One of individual components constituting Composition 1 above was charged into a glass vial with a screw cap (manufactured by NICHIDEN-RIKA GLASS CO., LTD., SV-50A, 50 ml), subsequently heated at 110° C., and stirred with a magnetic stirrer to provide a nematic liquid crystal composition. Subsequently, the remaining components were sequentially added one by one by being dissolved in the nematic liquid crystal. Thus, a nematic liquid crystal composition was prepared, and then stored for 90 days at 40° C., which was used as a comparative nematic liquid crystal composition (Comparative Example 7). Comparative nematic liquid crystal compositions used for Comparative Examples 8 to 12 were prepared under the same conditions as above except that Composition 1 above was replaced by Compositions 2 to 6.

(Evaluations of Volatility and Re Change of Prepared Solution Compositions and Nematic Liquid Crystal Compositions)
(Measurement of Volatility)

Changes in the weight were measured in the solution compositions and the nematic liquid crystal compositions of Examples 1 to 12, Examples 96 to 101, and Comparative Examples 1 to 12.

Good: weight change ratio of less than 0.01 wt %

Fair: weight change ratio of 0.01 wt % or more and less than 0.5%

Poor: weight change ratio of 0.5 wt % or more

(Evaluation of Re Change)

After the measurement of changes in weight, the following method was used to prepare retardation films (optical films), and in-plane retardation (retardation, Re) was measured.

The solution compositions of Examples 1 to 6, Examples 90 to 95, and Comparative Examples 1 to 6 were each spin-coated (at 1,500 rpm for 30 seconds) on a glass substrate having a rubbed polyimide film. The film formed by spin-coating was annealed at 70° C. for 30 seconds, and photopolymerized at 25° C. by using a 20 mW/cm²high pressure mercury lamp for 60 seconds in a nitrogen atmosphere.

The nematic liquid crystal compositions of Examples 7 to 12, Examples 96 to 101, and Comparative Examples 7 to 12 were each injected at 70° C. into a liquid crystal cell (cell gap: 1.6 um) having a polyimide alignment film, subsequently annealed at 70° C. for 10 min, and then photopolymerized by being irradiated with ultraviolet light at 25° C. by using a 20 mW/cm²high pressure mercury lamp for 60 seconds in a nitrogen atmosphere. The retardation film obtained by the polymerization was measured in terms of retardation. A change in retardation was determined by comparison between retardation immediately before storage for 90 days at 40° C. and retardation after the lapse of 90 days.

Good: change in retardation of less than 0.5 nm

Fair: change in retardation of 0.5 nm or more and less than 1 nm

Poor: change in retardation of 1 nm or more

(Evaluation of Polymerization Products Generated in Prepared Solution Compositions and Nematic Liquid Crystal Compositions)

The amounts of polymerization products generated were measured in the solution compositions of Examples 1 to 6, Examples 90 to 95, and Comparative Examples 1 to 6, and in the nematic liquid crystal compositions of Examples 7 to 12, Examples 96 to 101, and Comparative Examples 7 to 12. The measurement was performed by GPC. Samples for the GPC measurement were prepared in the following manner. In the case of a nematic liquid crystal composition, 5 mg of the nematic liquid crystal composition was dissolved in 5 ml of THF to prepare a sample for GPC measurement. In the case of a solution composition, 12.5 mg of the solution composition was dissolved in 5 ml of THF to prepare a sample for GPC measurement. The polymerization products were measured about polymer components having a molecular weight of 7,000 or more.

Good: polymerization product amount of less than 200 ppm

Fair: polymerization product amount of 200 ppm or more and less than 300 ppm

Poor: polymerization product amount of 300 ppm or more

The measurement results of Examples 1 to 12, Examples 90 to 101, and Comparative Examples 1 to 12 are described in the following Table.

TABLE 11

Polymerization

Composition
Form
Solvent
Volatility
Retardation
product

Example 1
Composition 1
Solution
Toluene
Good
Good
Good

Example 2
Composition 2
Solution
Xylene
Good
Good
Good

Example 3
Composition 3
Solution
Cyclohexanone
Good
Good
Good

Example 4
Composition 4
Solution
Cyclopentanone
Good
Good
Good

Example 5
Composition 5
Solution
PGMEA
Good
Good
Good

Example 6
Composition 6
Solution
MEK
Good
Good
Good

Example 7
Composition 1
Nematic liquid crystal
None
Good
Good
Good

Example 8
Composition 2
Nematic liquid crystal
None
Good
Good
Good

Example 9
Composition 3
Nematic liquid crystal
None
Good
Good
Good

Example 10
Composition 4
Nematic liquid crystal
None
Good
Good
Good

Example 11
Composition 5
Nematic liquid crystal
None
Good
Good
Good

Example 12
Composition 6
Nematic liquid crystal
None
Good
Good
Good

Example 90
Composition 33
Solution
Cyclopentanone
Good
Good
Good

Example 91
Composition 34
Solution
Cyclopentanone
Good
Good
Good

Example 92
Composition 35
Solution
Cyclopentanone
Good
Good
Good

Example 93
Composition 36
Solution
Cyclopentanone
Good
Good
Good

Example 94
Composition 37
Solution
Cyclopentanone
Good
Good
Good

Example 95
Composition 38
Solution
Cyclopentanone
Good
Good
Good

Example 96
Composition 33
Nematic liquid crystal
None
Good
Good
Good

Example 97
Composition 34
Nematic liquid crystal
None
Good
Good
Good

Example 98
Composition 35
Nematic liquid crystal
None
Good
Good
Good

Example 99
Composition 36
Nematic liquid crystal
None
Good
Good
Good

Example 100
Composition 37
Nematic liquid crystal
None
Good
Good
Good

Example 101
Composition 38
Nematic liquid crystal
None
Good
Good
Good

Comparative
Composition 1
Solution
Toluene
Fair
Fair
Poor

Example 1

Comparative
Composition 2
Solution
Xylene
Fair
Fair
Poor

Example 2

Comparative
Composition 3
Solution
Cyclohexanone
Fair
Fair
Poor

Example 3

Comparative
Composition 4
Solution
Cyclopentanone
Fair
Fair
Poor

Example 4

Comparative
Composition 5
Solution
PGMEA
Fair
Fair
Poor

Example 5

Comparative
Composition 6
Solution
MEK
Fair
Fair
Poor

Example 6

Comparative
Composition 1
Nematic liquid crystal
None
Good
Good
Poor

Example 7

Comparative
Composition 2
Nematic liquid crystal
None
Good
Good
Poor

Example 8

Comparative
Composition 3
Nematic liquid crystal
None
Good
Good
Poor

Example 9

Comparative
Composition 4
Nematic liquid crystal
None
Good
Good
Poor

Example 10

Comparative
Composition 5
Nematic liquid crystal
None
Good
Good
Poor

Example 11

Comparative
Composition 6
Nematic liquid crystal
None
Good
Good
Poor

Example 12

As a result, in Example 1 to Example 12 and Example 90 to Example 101, after storage in the form of powder mixture, in the case of turning the powder mixture into a solution composition by using an organic solvent and in the case of turning the powder mixture into a nematic liquid crystal composition, substantially no polymerization product was generated and substantially no retardation change was observed.

On the other hand, when the polymerizable liquid crystal compounds were each dissolved in an organic solvent and stored in the form of solution composition, a large amount of polymerization product was generated and change in retardation was also observed. During the storage, volatilization of the organic solvent was observed; this may cause a change in the concentration of the polymerizable liquid crystal compound contained in the solution, so that the optical film had a film thickness different from the originally expected thickness. Retardation value is represented by the film thickness multiplied by the birefringence, and thus Comparative Examples 1 to 6 had changes in retardation. In addition, also in the cases of storage in the nematic liquid crystal state, a large amount of polymerization product was generated.

Examples 13 to 24, Examples 102 to 113, and Comparative Examples 13 to 24

A powder mixture satisfying the composition ratio of Composition 1 above and having a total weight of 500 g was charged into an aluminum container (manufactured by Tournaire, TYPE4™, 2.5 L), and stored for 10 days at 0° C. After that, to the total amount of the stored powder mixture, an organic solvent was added such that the mixing ratio of the powder mixture to the organic solvent (weight ratio) was 4:6; and mixing was performed by stirring with a magnetic stirrer, to thereby prepare a solution composition (Example 13). Solution compositions used for Examples 14 to 18 and Examples 102 to 107 were prepared under the same conditions as above except that Composition 1 above was replaced by Compositions 2 to 6 and Compositions 33 to 38. The powder mixtures and the organic solvents used in the preparation of solution compositions of Examples 13 to 18 and Examples 102 to 107 will be described in a Table below.

To an aluminum container (manufactured by Tournaire, TYPE4™, 2.5 L), an organic solvent was first added in such an amount that the mixing ratio of a powder mixture and the organic solvent (weight ratio) was 4:6. Subsequently, under stirring with a magnetic stirrer, the individual components constituting Composition 1 above were sequentially added one by one by being dissolved. Thus, a solution composition was prepared and then stored for 10 days at 0° C., and used as a comparative solution composition (Comparative Example 13). Comparative solution compositions used for Comparative Examples 14 to 18 were prepared under the same conditions as above except that Composition 1 above was replaced by Compositions 2 to 6. The powder mixtures and the organic solvents used in Comparative Examples 13 to 18 will be described in a Table below.

A powder mixture satisfying the composition ratio of Composition 1 above and having a total weight of 20 g was charged into a glass vial with a screw cap (manufactured by NICHIDEN-RIKA GLASS CO., LTD., SV-50A, 50 ml), and stored for 10 days at 0° C. After that, the total amount of the stored powder mixture was heated at 110° C., and stirred with a magnetic stirrer to thereby prepare a nematic liquid crystal composition (Example 19). Nematic compositions used for Examples 20 to 24 and Examples 108 to 113 were prepared under the same conditions as above except that Composition 1 above was replaced by Compositions 2 to 6 and Compositions 33 to 38.

One of individual components constituting Composition 1 above was charged into a glass vial with a screw cap (manufactured by NICHIDEN-RIKA GLASS CO., LTD., SV-50A, 50 ml), subsequently heated at 110° C., and stirred with a magnetic stirrer to provide a nematic liquid crystal composition. Subsequently, the remaining components were sequentially added one by one by being dissolved in the nematic liquid crystal. Thus, a nematic liquid crystal composition was prepared, subsequently stored for 10 days at 0° C., and used as a comparative nematic liquid crystal composition (Comparative Example 19). Comparative nematic liquid crystal compositions used for Comparative Examples 20 to 24 were prepared under the same conditions as above except that Composition 1 above was replaced by Compositions 2 to 6.

(Evaluation of Precipitate in Prepared Solution Compositions and Nematic Liquid Crystal Compositions)
(Precipitate of Solution Compositions and Nematic Liquid Crystal Compositions)

The solution compositions obtained in Example 13 to Example 18, Examples 102 to 107, and Comparative Example 13 to Comparative Example 18, and the nematic liquid crystal compositions obtained in Example 19 to Example 24, Examples 108 to 113, and Comparative Example 19 to Comparative Example 24 were individually moved into graduated cylinders (solution compositions: 200 ml, nematic liquid crystals: 50 ml); and volume-based crystal precipitation ratios of the solution compositions and the nematic liquid crystal compositions were measured by visual inspection.

Good: no precipitation observed by visual inspection

Fair: less than 10 vol % of precipitation observed by visual inspection

Poor: 10 vol % or more of precipitation observed by visual inspection

The measurement results of Examples 13 to 24, Examples 102 to 113, and Comparative Examples 13 to 24 are described in the following Table.

TABLE 12

Composition
Form
Solvent
Precipitation

Example 13
Composition 1
Solution
Toluene
Good

Example 14
Composition 2
Solution
Xylene
Good

Example 15
Composition 3
Solution
Cyclohexanone
Good

Example 16
Composition 4
Solution
Cyclopentanone
Good

Example 17
Composition 5
Solution
PGMEA
Good

Example 18
Composition 6
Solution
MEK
Good

Example 19
Composition 1
Nematic liquid crystal
None
Good

Example 20
Composition 2
Nematic liquid crystal
None
Good

Example 21
Composition 3
Nematic liquid crystal
None
Good

Example 22
Composition 4
Nematic liquid crystal
None
Good

Example 23
Composition 5
Nematic liquid crystal
None
Good

Example 24
Composition 6
Nematic liquid crystal
None
Good

Example 102
Composition 33
Solution
Cyclopentanone
Good

Example 103
Composition 34
Solution
Cyclopentanone
Good

Example 104
Composition 35
Solution
Cyclopentanone
Good

Example 105
Composition 36
Solution
Cyclopentanone
Good

Example 106
Composition 37
Solution
Cyclopentanone
Good

Example 107
Composition 38
Solution
Cyclopentanone
Good

Example 108
Composition 33
Nematic liquid crystal
None
Good

Example 109
Composition 34
Nematic liquid crystal
None
Good

Example 110
Composition 35
Nematic liquid crystal
None
Good

Example 111
Composition 36
Nematic liquid crystal
None
Good

Example 112
Composition 37
Nematic liquid crystal
None
Good

Example 113
Composition 38
Nematic liquid crystal
None
Good

Comparative Example 13
Composition 1
Solution
Toluene
Poor

Comparative Example 14
Composition 2
Solution
Xylene
Poor

Comparative Example 15
Composition 3
Solution
Cyclohexanone
Poor

Comparative Example 16
Composition 4
Solution
Cyclopentanone
Poor

Comparative Example 17
Composition 5
Solution
PGMEA
Poor

Comparative Example 18
Composition 6
Solution
MEK
Poor

Comparative Example 19
Composition 1
Nematic liquid crystal
None
Poor

Comparative Example 20
Composition 2
Nematic liquid crystal
None
Poor

Comparative Example 21
Composition 3
Nematic liquid crystal
None
Poor

Comparative Example 22
Composition 4
Nematic liquid crystal
None
Poor

Comparative Example 23
Composition 5
Nematic liquid crystal
None
Poor

Comparative Example 24
Composition 6
Nematic liquid crystal
None
Poor

As a result, in Example 13 to Example 24 and Example 102 to Example 113, after storage in the form of powder mixture, in the case of turning the powder mixture into a solution composition by using an organic solvent and in the case of turning the powder mixture into a nematic liquid crystal composition, no precipitate was observed.

On the other hand, in the cases of dissolving polymerizable liquid crystal compounds in organic solvents and storing the compounds in the form of solution composition and in the cases of storing polymerizable liquid crystal compounds in the form of nematic liquid crystal, large amounts of precipitates were generated.

Examples 25 to 50 and Examples 114 to 139
(Various Measurements of Powder Mixtures)

A powder mixture satisfying the composition ratio of Composition 1 above and having a total weight of 500 g was charged into an aluminum container (manufactured by Tournaire, TYPE4™, 2.5 L), and stored for 90 days at 25° C. Thus, a powder mixture used in Example 25 was prepared. In each of measurements, freely selected different portions of the powder mixture were sampled and measured 20 times, and the average of the measured values was determined as the value.

Powder mixtures used for Examples 26 to 50 and Examples 114 to 139 were prepared under the same conditions as above except that Composition 1 above was replaced by Compositions 2 to 26 and Compositions 33 to 58 above, and similarly measured in the following manner.

(Measurement of Crystallites of Powder Mixtures)

The size of crystallites of powder mixtures was measured with a powder X-ray diffractometer X'Pert Pro (manufactured by PANalytical). The measurement conditions were as follows: a CuKα tube was used; X-ray output=45 KV, 40 mA; the detector used was a semiconductor array detector X'Celerator; scanning range 2θ=4° to 35°; measurement time=150 seconds. From the measurement data, a half width was calculated with a data processing software X'Pert High Score (manufactured by PANalytical); and the size of crystallites was determined with the Scherrer equation.

(Measurement of Particle Diameter D50 of Powder Mixtures)

The particle diameter D₅₀(median diameter) was measured with a Microtrac MT-3000 from NIKKISO CO., LTD. by a dynamic light scattering method in wet measurement. A powder mixture was grounded with an agate mortar; subsequently, 5 g of a methanol-water solvent mixture (methanol:water=3:1) was added relative to 1 g of the powder mixture; and ultrasonic dispersion was performed for 15 minutes to prepare a measurement sample. A solvent used for the measurement was a methanol-water solvent mixture (methanol:water=3:1).

(Measurement of Bulk Density of Powder Mixtures)

A powder mixture was naturally dropped from a glass funnel (discharge port diameter: 1.2 cm) into a 50 ml graduated cylinder until the volume reached 25 ml. Subsequently, the weight of the sample inserted was divided by the volume to determine the bulk density.

(Evaluations of Solubility/Meltability of Powder Mixtures)

Regarding the solubility of a powder mixture in a solvent, to a 200 ml beaker, the powder mixture (10 g) in an aluminum container and 50 ml of acetone were added and, under stirring with a stirrer (200 rpm), the solubility was visually observed.

(Solubility in Solvent)

Good: dissolved in shorter than 2 min

Fair: dissolved in 2 min or longer and shorter than 5 min

Poor: dissolved in 5 min or longer

Regarding the meltability of a powder mixture under heating, a powder mixture (10 g) in an aluminum container was placed into a brown sample vial, heated in an oven at 110° C., and not the powder state but the state of melting into high-fluidity nematic liquid crystal or isotropic liquid was visually observed.

(Meltability Under Heating)

Good: melted in shorter than 15 min

Fair: melted in 15 min or longer and shorter than 30 min

Poor: melted in 30 min or longer

(Evaluation of Handleability of Powder Mixtures)

From an aluminum container (manufactured by Tournaire, TYPE4™, 2.5 L) containing 500 g of a powder mixture, 100 g of the powder was directly separated onto powder paper by leaning the aluminum container; and the handleability was evaluated on the basis of visually determined probability of raising of powder.

Good: low probability of raising determined by visual inspection

Fair: no occurrence of raising, by visual inspection, during handling with care and caution

Poor: high probability of raising determined by visual inspection

(Adhesion of Powder Mixtures to Containers)

Regarding adhesion of powder mixtures to storage containers, 500 g of a powder mixture was charged into an aluminum container (manufactured by Tournaire, TYPE4™, 2.5 L); the aluminum container was shaken 30 times; the aluminum container was then leaned to take out the powder mixture from the aluminum container; and then the weight of the powder mixture adhering to the aluminum container was used to evaluate the adhesion.

Good: adhesion of less than 0.1 wt %

Fair: adhesion of 0.1 wt % or more and less than 0.2 wt %

Poor: adhesion of 0.2 wt % or more

The results are described in the following Tables.

TABLE 13

Bulk

Crystallites
D50
density
Meltability
Solubility

Composition
Form
(nm)
(um)
(g/cm³)
(heating)
(solvent)
Handleability
Adhesion

Example 25
Composition 1
Powder
45
86
0.37
Good
Good
Good
Good

Example 26
Composition 2
Powder
36
65
0.41
Good
Good
Good
Good

Example 27
Composition 3
Powder
58
110
0.34
Good
Good
Good
Good

Example 28
Composition 4
Powder
46
90
0.36
Good
Good
Good
Good

Example 29
Composition 5
Powder
52
103
0.35
Good
Good
Good
Good

Example 30
Composition 6
Powder
39
67
0.40
Good
Good
Good
Good

Example 31
Composition 7
Powder
43
83
0.38
Good
Good
Good
Good

Example 32
Composition 8
Powder
42
80
0.38
Good
Good
Good
Good

Example 33
Composition 9
Powder
55
107
0.34
Good
Good
Good
Good

Example 34
Composition 10
Powder
41
87
0.37
Good
Good
Good
Good

Example 35
Composition 11
Powder
48
100
0.35
Good
Good
Good
Good

Example 36
Composition 12
Powder
37
64
0.41
Good
Good
Good
Good

Example 37
Composition 13
Powder
23
20
0.62
Good
Good
Good
Good

Example 38
Composition 14
Powder
89
257
0.25
Good
Good
Good
Good

Example 39
Composition 15
Powder
4
0.23
0.97
Good
Good
Fair
Fair

Example 40
Composition 16
Powder
4
0.21
1.00
Good
Good
Fair
Fair

Example 41
Composition 17
Powder
7
0.30
0.88
Good
Good
Fair
Fair

Example 42
Composition 18
Powder
6
0.27
0.91
Good
Good
Fair
Fair

Example 43
Composition 19
Powder
5
0.22
0.98
Good
Good
Fair
Fair

Example 44
Composition 20
Powder
8
0.40
0.80
Good
Good
Fair
Fair

Example 45
Composition 21
Powder
832
2520
0.11
Fair
Fair
Good
Good

Example 46
Composition 22
Powder
628
1890
0.13
Fair
Fair
Good
Good

Example 47
Composition 23
Powder
1053
3200
0.11
Fair
Fair
Good
Good

Example 48
Composition 24
Powder
502
1500
0.14
Fair
Fair
Good
Good

Example 49
Composition 25
Powder
761
2300
0.12
Fair
Fair
Good
Good

Example 50
Composition 26
Powder
891
2700
0.11
Fair
Fair
Good
Good

TABLE 14

Bulk

Crystallites
D50
density
Meltability
Solubility

Composition
Form
(nm)
(um)
(g/cm³)
(heating)
(solvent)
Handleability
Adhesion

Example 114
Composition 33
Powder
48
94
0.36
Good
Good
Good
Good

Example 115
Composition 34
Powder
38
77
0.39
Good
Good
Good
Good

Example 116
Composition 35
Powder
60
123
0.33
Good
Good
Good
Good

Example 117
Composition 36
Powder
47
93
0.36
Good
Good
Good
Good

Example 118
Composition 37
Powder
54
113
0.34
Good
Good
Good
Good

Example 119
Composition 38
Powder
41
84
0.37
Good
Good
Good
Good

Example 120
Composition 39
Powder
46
91
0.36
Good
Good
Good
Good

Example 121
Composition 40
Powder
42
74
0.39
Good
Good
Good
Good

Example 122
Composition 41
Powder
57
120
0.33
Good
Good
Good
Good

Example 123
Composition 42
Powder
42
90
0.36
Good
Good
Good
Good

Example 124
Composition 43
Powder
50
110
0.34
Good
Good
Good
Good

Example 125
Composition 44
Powder
39
81
0.38
Good
Good
Good
Good

Example 126
Composition 45
Powder
26
21
0.60
Good
Good
Good
Good

Example 127
Composition 46
Powder
90
259
0.25
Good
Good
Good
Good

Example 128
Composition 47
Powder
7
0.26
0.93
Good
Good
Fair
Fair

Example 129
Composition 48
Powder
5
0.24
0.95
Good
Good
Fair
Fair

Example 130
Composition 49
Powder
8
0.33
0.85
Good
Good
Fair
Fair

Example 131
Composition 50
Powder
8
0.30
0.88
Good
Good
Fair
Fair

Example 132
Composition 51
Powder
8
0.32
0.86
Good
Good
Fair
Fair

Example 133
Composition 52
Powder
9
0.43
0.78
Good
Good
Fair
Fair

Example 134
Composition 53
Powder
845
2532
0.11
Fair
Fair
Good
Good

Example 135
Composition 54
Powder
637
1900
0.13
Fair
Fair
Good
Good

Example 136
Composition 55
Powder
1069
3215
0.11
Fair
Fair
Good
Good

Example 137
Composition 56
Powder
507
1506
0.14
Fair
Fair
Good
Good

Example 138
Composition 57
Powder
777
2315
0.12
Fair
Fair
Good
Good

Example 139
Composition 58
Powder
903
2713
0.11
Fair
Fair
Good
Good

The results have demonstrated the following: use of a powder mixture having crystallites, a particle diameter (distribution), and a bulk density that satisfy specified ranges provides a powder mixture having high solubility/meltability, high handleability, and causes less adhesion to containers or the like.

Examples 51 to 62 and Examples 140 to 151
(Addition of Polymerization Inhibitor to Powders)

Reprecipitation was performed as in the method of obtaining Powders (A1) to (A6) except for addition of 3,000 ppm of p-methoxyphenol to dichloromethane solutions containing the polymerizable liquid crystal compounds compounds 1 to 6, to thereby prepare Powders (F1) to (F15) containing a trace amount of the polymerization inhibitor in the polymerizable liquid crystal compounds. Solution compositions of Examples 51 to 56 and Examples 140 to 145 and nematic liquid crystal compositions of Examples 57 to 62 and Examples 146 to 151 were respectively prepared under the same conditions as in Example 1 and Example 7 except that Compositions 27 to 32 and Compositions 59 to 64 were used. The polymerization inhibitor content of Powders (F1) to (F15) was determined by GPC measurement. Specifically, 5 mg of Powders (F1) to (F15) were each dissolved in 5 ml of a THF solution using p-methoxyphenol as an internal standard to prepare samples for GPC measurement. The p-methoxyphenol content was determined with a calibration curve.

(Evaluation of Polymerization Product of Prepared Solution Compositions and Nematic Liquid Crystal Compositions)

The amounts of polymerization products generated in the solution compositions of Example 51 to Example 56 and Examples 140 to 145 and in the nematic liquid crystal compositions of Example 57 to Example 62 and Examples 146 to 151 were measured. The measurement was performed by GPC. Samples for the GPC measurement were prepared in the following manner. In the case of a nematic liquid crystal composition, 5 mg of the nematic liquid crystal composition was dissolved in 5 ml of THF to prepare a sample for GPC measurement. In the case of a solution composition, 12.5 mg of the solution composition was dissolved in 5 ml of THF to prepare a sample for GPC measurement. The polymerization products were measured about polymer components having a molecular weight of 7,000 or more.

Excellent: less than 100 ppm of polymerization product

Good: 100 ppm or more and less than 200 ppm of polymerization product

TABLE 15

MEHQ content of

polymerizable

liquid crystal
Composition
Composition
Composition
Composition
Composition
Composition

compound (ppm)
27
28
29
30
31
32

Compound 1 (F1)
45
25.40
28.65
14.44
22.31
21.96

Compound 2 (F2)
40
25.40
28.65
12.18

Compound 3 (F3)
52

80.90

Compound 4 (F4)
60

35.04
43.91
5.43

Compound 5 (F5)
53
28.29
31.91
58.92
19.15
32.93
8.69

Compound 6 (F6)
57
8.50
9.58
12.67
22.31

1.78

Compound 7 (F7)
61
10.00

Chiral 1

2.00

IRGACURE 651

1.00

IRGACURE 907

1.00
1.00
1.00

Lucirin TPO

2.00

1.00

ESACURE KIP150

p-Methoxyphenol

0.40
0.20
0.20
0.20
0.20
0.20

(separately added)

Fluorad FC171

0.50

IRGANOX 1076

0.10

TABLE 16

MEHQ content of

polymerizable

liquid crystal
Composition
Composition
Composition
Composition
Composition
Composition

compound (ppm)
59
60
61
62
63
64

Compound 8 (F8)
48
25.00
20.00

Compound 9 (F9)
38

50.00

Compound 10 (F10)
53

50.00
50.00
50.00

Compound 11 (F11)
64

55.00

55.00

Compound 12 (F12)
54
25.00

Compound 13 (F13)
56
50.00
25.00

Compound 14 (F14)
52

50.00

50.00

Compound 15 (F15)
66

50.00

Chiral 1

2.00

IRGACURE 651

1.00

IRGACURE 907

1.00
1.00
1.00

Lucirin TPO

2.00

1.00

ESACURE KIP150

p-Methoxyphenol

0.40
0.20
0.20
0.20
0.20
0.20

(separately added)

FTX-218

0.50

IRGANOX 1076

0.10

TABLE 17

Polymerization

Composition
Form
Solvent
product

Example 51
Composition 27
Solution
Toluene
Excellent

Example 52
Composition 28
Solution
Xylene
Excellent

Example 53
Composition 29
Solution
Cyclohexanone
Excellent

Example 54
Composition 30
Solution
Cyclopentanone
Excellent

Example 55
Composition 31
Solution
PGMEA
Excellent

Example 56
Composition 32
Solution
MEK
Excellent

Example 57
Composition 27
Nematic liquid crystal
None
Excellent

Example 58
Composition 28
Nematic liquid crystal
None
Excellent

Example 59
Composition 29
Nematic liquid crystal
None
Excellent

Example 60
Composition 30
Nematic liquid crystal
None
Excellent

Example 61
Composition 31
Nematic liquid crystal
None
Excellent

Example 62
Composition 32
Nematic liquid crystal
None
Excellent

Example 140
Composition 59
Solution
Cyclopentanone
Excellent

Example 141
Composition 60
Solution
Cyclopentanone
Excellent

Example 142
Composition 61
Solution
Cyclopentanone
Excellent

Example 143
Composition 62
Solution
Cyclopentanone
Excellent

Example 144
Composition 63
Solution
Cyclopentanone
Excellent

Example 145
Composition 64
Solution
Cyclopentanone
Excellent

Example 146
Composition 59
Nematic liquid crystal
None
Excellent

Example 147
Composition 60
Nematic liquid crystal
None
Excellent

Example 148
Composition 61
Nematic liquid crystal
None
Excellent

Example 149
Composition 62
Nematic liquid crystal
None
Excellent

Example 150
Composition 63
Nematic liquid crystal
None
Excellent

Example 151
Composition 64
Nematic liquid crystal
None
Excellent

Comparative Example 25
Composition 27
Solution
Toluene
Poor

Comparative Example 26
Composition 28
Solution
Xylene
Poor

Comparative Example 27
Composition 29
Solution
Cyclohexanone
Poor

Comparative Example 28
Composition 30
Solution
Cyclopentanone
Poor

Comparative Example 29
Composition 31
Solution
PGMEA
Poor

Comparative Example 30
Composition 32
Solution
MEK
Poor

Comparative Example 31
Composition 27
Nematic liquid crystal
None
Poor

Comparative Example 32
Composition 28
Nematic liquid crystal
None
Poor

Comparative Example 33
Composition 29
Nematic liquid crystal
None
Poor

Comparative Example 34
Composition 30
Nematic liquid crystal
None
Poor

Comparative Example 35
Composition 31
Nematic liquid crystal
None
Poor

Comparative Example 36
Composition 32
Nematic liquid crystal
None
Poor

The results have demonstrated the following: powders composed of polymerizable liquid crystal compounds are prepared so as to contain a polymerization inhibitor, to thereby suppress generation of polymerization products, compared with cases where powders composed of polymerizable liquid crystal compounds are prepared so as not to contain any polymerization inhibitor.

Examples 63 to 76 and Examples 152 to 165
(Evaluation of Influence of Residual Solvent)

In order to examine the influence of the residual solvent of powder, powders having different residual solvent contents were prepared by adjusting drying time. Specifically, during preparation of powder mixtures of Composition 7 and Composition 33 above, powders of Compound 1, Compound 2, Compound 5, Compound 6, Compound 8, Compound 12, Compound 13, Irg907, phenothiazine, and p-methoxyphenol satisfying the ratios in the above-described Tables were spread over trays, and dry air at 40° C. was passed over the powders to dry the powders. Powder mixtures of Examples 63 to 69 and Examples 152 to 158 having different residual solvent contents of powders were prepared under the same conditions except that the drying time was adjusted. The obtained powder mixtures of Examples 63 to 69 and Examples 152 to 158 were evaluated in terms of adhesion as in Examples 25 to 50 and Examples 114 to 139.

In addition, nematic liquid crystal compositions of Examples 70 to 76 and Examples 159 to 165 were prepared so as to have different residual solvent contents of powders. Incidentally, the nematic liquid crystal compositions were prepared under the same conditions as the conditions for preparing the nematic liquid crystal composition of Example 7 above. The obtained nematic liquid crystals of Examples 70 to 76 and Examples 159 to 165 were evaluated in terms of foaming in a vacuum state (25° C., 50 Pa).

(Foaming)

Excellent: substantially no foaming observed by visual inspection

Good: small amount of foaming observed by visual inspection

Poor: large amount of foaming observed by visual inspection

TABLE 18

Drying time of
Residual solvent

powder (hr)
of powder (ppm)
Adhesion

Example 63
144
210
Excellent

Example 64
70
1641
Excellent

Example 65
35
5200
Excellent

Example 66
26
7812
Good

Example 67
23
9420
Good

Example 68
15
14556
Fair

Example 69
10
23681
Fair

Example 152
144
205
Excellent

Example 153
70
1647
Excellent

Example 154
35
5231
Excellent

Example 155
26
7822
Good

Example 156
23
9415
Good

Example 157
15
14560
Fair

Example 158
10
23696
Fair

TABLE 19

Drying
Residual

time of
solvent of

powder
powder

Form
(hr)
(ppm)
Foaming

Example 70
Nematic liquid crystal
144
210
Excellent

Example 71
Nematic liquid crystal
70
1641
Excellent

Example 72
Nematic liquid crystal
35
5200
Excellent

Example 73
Nematic liquid crystal
26
7812
Good

Example 74
Nematic liquid crystal
23
9420
Good

Example 75
Nematic liquid crystal
15
14556
Fair

Example 76
Nematic liquid crystal
10
23681
Fair

Example 159
Nematic liquid crystal
144
210
Excellent

Example 160
Nematic liquid crystal
70
1641
Excellent

Example 161
Nematic liquid crystal
35
5200
Excellent

Example 162
Nematic liquid crystal
26
7812
Good

Example 163
Nematic liquid crystal
23
9420
Good

Example 164
Nematic liquid crystal
15
14556
Fair

Example 165
Nematic liquid crystal
10
23681
Fair

The results have demonstrated the following: a decrease in the residual solvent content of a powder (powder mixture) enables a reduction in the amount of adhesion to a container or the like, which enables, for example, a reduction in the loss of weight caused during transfer; in addition, a decrease in the residual solvent content of a powder (powder mixture) enables a reduction in the solvent content in nematic liquid crystal, which enables a reduction in defoaming caused by evaporation of the residual solvent during the defoaming process.

Examples 77 to 89 and Examples 166 to 178
(Stirring of Powder Mixtures)

Powder mixtures having been stirred were prepared in the following manner. Powders satisfying the same composition ratio as in Composition 1 were charged into a stirring impeller-equipped vessel rotation mixer (rocking mixer manufactured by AICHI ELECTRIC CO., LTD., RMD-10(s), volume: 10 L) such that the powders occupied about 40% of the volume of the cylindrical vessel. The stirring was performed for 180 min such that the stirring impeller was rotated at 70 Hz, the cylindrical vessel was rotated at a rate of 19 min⁻¹, and the cylindrical vessel was rocked at 11 min⁻¹.

(Evaluation of Mixing State)

The mixing state of powder mixtures obtained by stirring was evaluated by measuring the component ratios by liquid chromatography. Sampling of the stirred powder mixtures was performed in the following manner: such a stirred powder mixture was quartered by a cone and quartering method; from the mixture, sampling of 2 g was performed to obtain Compositions 1-A to D and Compositions 33-A to D. The stirred powder mixtures 1-A to D and the stirred mixtures 33-A to D were each (2 g) dissolved in 100 ml of acetonitrile, and the resultant solution was diluted 10-fold and used as a measurement sample for checking the composition ratio. Separately, Powder mixture 1-E and Composition 33-E were prepared on a scale of 2 g so as to satisfy the same composition ratios as in Composition 1 and Composition 33, and dissolved in 100 ml of acetonitrile; and the resultant solutions were diluted 10-fold and used as reference measurement samples. The analysis results by liquid chromatography are described in the following Tables. It has been demonstrated that the stirred powder mixtures have homogeneously mixed components.

TABLE 20

Compo-

Composition
Composition
Composition
sition

1-A
1-B
1-C
1-D

Compound 1 (A1)
25.50
25.35
25.52
25.22

Compound 2 (A2)
25.36
25.47
25.38
25.46

Compound 3 (A3)

Compound 4 (A4)

Compound 5 (A5)
28.32
28.30
28.23
28.32

Compound 6 (A6)
8.52
8.46
8.52
8.52

Compound 7 (A7)
10.05
10.02
9.99
10.05

Chiral 1

IRGACURE 651

IRGACURE 907

Lucirin TPO
2.02
1.99
2.04
2.03

ESACURE KIP150

p-Methoxyphenol
0.39
0.43
0.42
0.37

TABLE 21

Compo-

Composition
Composition
Composition
sition

33-A
33-B
33-C
33-D

Compound 8 (A8)
25.10
24.95
25.12
24.82

Compound 9 (A9)

Compound 10 (A10)

Compound 11 (A11)

Compound 12 (A12)
24.96
25.07
24.98
25.06

Compound 13 (A13)
50.03
50.01
49.94
50.03

Compound 14 (A14)

Compound 15 (A15)

Chiral 1

IRGACURE 651

IRGACURE 907
3.02
2.99
3.04
3.03

Lucirin TPO

ESACURE KIP150

p-Methoxyphenol
0.09
0.11
0.12
0.08

Solution compositions of Example 77 to Example 85 and Example 166 to Example 174 were prepared under the same conditions as the conditions for preparing the solution composition of Example 1 except that the stirred powder mixtures (Composition 1-A to Composition 1-D and Composition 33-A to Composition 33-D) were used. Incidentally, the organic solvents used will be described in a Table below. In addition, solution compositions of Example 86 to Example 89 and Examples 175 to 178 were prepared under the same conditions as the conditions for preparing the nematic liquid crystal composition of Example 7 except that the stirred powder mixtures (Composition 1-A to Composition 1-D and Composition 33-A to Composition 33-D) were used.

TABLE 22

Polymerization

Composition
Form
Solvent
Volatility
Retardation
product

Example 77
Composition 1-A
Solution
Toluene
Good
Good
Good

Example 78
Composition 1-A
Solution
Xylene
Good
Good
Good

Example 79
Composition 1-A
Solution
Cyclohexanone
Good
Good
Good

Example 80
Composition 1-A
Solution
Cyclopentanone
Good
Good
Good

Example 81
Composition 1-A
Solution
PGMEA
Good
Good
Good

Example 82
Composition 1-A
Solution
MEK
Good
Good
Good

Example 83
Composition 1-B
Solution
Cyclohexanone
Good
Good
Good

Example 84
Composition 1-C
Solution
Cyclohexanone
Good
Good
Good

Example 85
Composition 1-D
Solution
Cyclohexanone
Good
Good
Good

Example 86
Composition 1-A
Nematic liquid crystal
None
Good
Good
Good

Example 87
Composition 1-B
Nematic liquid crystal
None
Good
Good
Good

Example 88
Composition 1-C
Nematic liquid crystal
None
Good
Good
Good

Example 89
Composition 1-D
Nematic liquid crystal
None
Good
Good
Good

Example 166
Composition 33-A
Solution
Cyclopentanone
Good
Good
Good

Example 167
Composition 33-A
Solution
Cyclopentanone
Good
Good
Good

Example 168
Composition 33-A
Solution
Cyclopentanone
Good
Good
Good

Example 169
Composition 33-A
Solution
Cyclopentanone
Good
Good
Good

Example 170
Composition 33-A
Solution
Cyclopentanone
Good
Good
Good

Example 171
Composition 33-A
Solution
Cyclopentanone
Good
Good
Good

Example 172
Composition 33-B
Solution
Cyclopentanone
Good
Good
Good

Example 173
Composition 33-C
Solution
Cyclopentanone
Good
Good
Good

Example 174
Composition 33-D
Solution
Cyclopentanone
Good
Good
Good

Example 175
Composition 33-A
Nematic liquid crystal
None
Good
Good
Good

Example 176
Composition 33-B
Nematic liquid crystal
None
Good
Good
Good

Example 177
Composition 33-C
Nematic liquid crystal
None
Good
Good
Good

Example 178
Composition 33-D
Nematic liquid crystal
None
Good
Good
Good

In the Table above, volatility, retardation, and polymerization product were evaluated under the same conditions as in Example 1. The results have demonstrated that use of stirred powder mixtures provides the same advantages as use of unstirred powder mixtures.

POWDER MIXTURE

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