The present invention relates to a powder-tight packaging for a material, in particular for a powdered material, preferably a washing or cleaning powder, which packaging is constituted from at least one foldable cut piece that encompasses in continuous fashion, delimited by fold lines, at least one rear face, one front face, and two lateral faces of the packaging, which cut piece is closed into a tubular shape in order to construct the packaging, and encompasses at least one top flap and at least one bottom flap for closing the bottom and the top and for constituting the bottom surface and top surface of the packaging, which are respectively adjacent, via fold lines, to lower and upper peripheries of the front face, the rear face, and/or the lateral faces.
The invention further relates to a foldable cut piece for an aforesaid packaging.
Such packaging has been on the market in a cuboidal form for decades, in particular for washing-agent powders. Such packaging is also used for pourable foodstuffs such as, for example, breadcrumbs, corn flakes, or the like.
A packaging of this kind is to be distinguished in particular from packaging that is constituted from a so-called “wraparound” cut piece, and are used in particular for agglomerated materials, for example for washing-agent tablets. The tablets to be packaged are placed in stacked fashion, for example, on a bottom region of a foldable cut piece, and in order to close the packaging and envelop the agglomerated material the cut piece is then folded up and, so to speak, wrapped around the material, and the packaging is closed. A packaging of this kind need not, in particular, be powder-tight.
In the case of the packaging of the species, on the other hand, firstly a packaging space is created that remains open on only one side and is then filled with the pourable material, after which the last side (and thus the entire packaging) is closed. For this purpose, firstly a tubular shape can be constituted from the cut piece, and the bottom can then be closed. Filling would then be accomplished, and lastly the top would be closed. It is in principle also possible, however, lastly to close, for example, a lateral face after filling.
It is the object of the present invention to improve a packaging of the aforesaid species in terms of its handling.
This object is achieved, according to the present invention, in that the bottom surface and the top surface of the packaging are each embodied octagonally, and the foldable cut piece encompasses additional side regions which are arranged in such a way that in the closed tubular shape, one of the additional side regions extends respectively between the rear face and each lateral face and between the front face and each lateral face, the two lower corners of the additional side region participating respectively in the constitution of two of the corners of the bottom surface, and its two upper corners participating respectively in the constitution of two of the corners of the top surface.
As a result, the packaging according to the present invention advantageously acquires a shape in which the top and bottom are octagonal, and the body of the packaging correspondingly exhibits eight surfaces. The result of this is preferably that the lateral faces can be narrowed as compared with a cuboidal shape. This in turn advantageously makes the packaging according to the present invention easier to grip, since such packaging, in particular for washing-agent or cleaning powders, has a size that can be taken off the shelf, from the side, with one hand. This is easier with the packaging according to the present invention, however, since the lateral-face region, which is now made up of one lateral face and two additional side regions adjacent thereto, conforms better (because it is bent back) to the rounded shape of a grasping hand, is narrower in the lateral-face region, and in particular is more pleasant to hold because it is less perceptibly angular. This is advantageous in particular for women, since on average they have somewhat smaller hands than men.
For transport of the packaging, for example from a commercial establishment to a home, such a packaging is usually put into a shopping bag, a carrier bag, or the like. Such a bag is then usually held suspended from one hand and transported. It is known that in this context, it often happens that the bag, with its contents, strikes the leg of the person carrying it. The packaging according to the present invention is more pleasant in this regard as well, since because the edges are flattened in accordance with the octagonal shape of the bottom and top surfaces, the edges are no longer so sharp and are less unpleasant on impact. Sharp, right-angled edges, in contrast, can certainly draw blood. With the packaging according to the present invention, in particular, the respective corner region is also blunted, since a tetrahedral angular shape with right angles is not formed but instead, in the region of the octagonal shapes, flattened corner regions occur having, in some cases, obtuse angles. The expression “obtuse angle,” which geometrically denotes an angle greater than 90°, can indeed be taken in the present state of affairs to mean “dull” with regard to the risk of injury.
The packaging according to the present invention is, however, easier to handle in another context as well. Because eight vertical edges and surfaces are present, the packaging according to the present invention can be stacked, in particular also palleted, in much more stable fashion; the requisite footprint does not become larger, but in fact can become substantially smaller in the corner regions. If an octagonal shape that is made smaller in the corner regions as compared with a rectangular shape is nevertheless to retain the same volume, a greater height for the volume must accordingly be made available. In reality, however, such packaging is never filled up to the top, especially simply in terms of filling technology, so that it is easily possible to vary the fill level inside the packaging with no need to modify the height of the packaging itself, i.e. the external dimension. In this regard as well, it is advantageous with regard to the packaging according to the present invention that nothing must be changed in terms of storage. In Germany, the fill level is to be provided in the context of DIN 55540.
A preferred embodiment of the packaging according to the present invention provides for the additional side regions to be narrowed, as compared with the width of the lateral faces, into bevel surfaces. This therefore means that as compared with a cuboidal shape, in reality substantially only the edges are flattened, i.e. each vertical edge is replaced by two edges spaced not very far apart from one another. This too improves, in particular, the capability for gripping and stacking the packaging according to the present invention. In the closed tubular shape, the additional side regions are preferably approximately at angles of 135° to the lateral faces adjacent to them, and to the rear face and front face. They thus form, in their corner regions and edge regions, a relatively large obtuse angle with said adjacent faces. As compared with the cuboidal shape of a conventional packaging, and with the rectangular shape of the top surface and bottom surface of a conventional packaging, the additional side surfaces thus intersect the vertical edges diagonally at an angle of approximately 45°.
A subsequent development of the invention provides that dust flaps, which in the foldable cut piece extend between each two top flaps and/or two bottom flaps, are attached to the additional side regions in the direction toward the top and/or bottom via fold lines. This feature of the present invention ensures that the powder-tightness of the packaging according to the present invention is guaranteed, in particular, in these regions as well. Additionally or alternatively, this could optionally also be effected or assisted by a suitable cut profile of other top flaps and/or bottom flaps.
Provision is preferably made for that purpose, according to a development, for the dust flaps and the top and/or bottom flaps to be substantially uninterruptedly next to one another in the flat foldable cut piece.
In particular, the dust flaps can prolong the additional side regions, substantially in their linear extension, in straight-line fashion, or the dust flaps can also prolong the additional side regions in obliquely extending fashion.
As already mentioned, the other top and bottom flaps can also take into account the octagonal shape of the top or bottom. They can, however, also take into account the space requirement and cut profile of the dust flaps of the additional side regions, by the fact that they preferably receive said additional dust flaps uninterruptedly between them and in part fit around them. A preferred embodiment of the packaging according to the present invention provides, for this purpose, for the top flaps and/or the bottom flaps of the lateral faces to be substantially T-shaped in terms of the area requirement of the dust flaps. Another, preferably additional embodiment of the packaging according to the present invention provides for the top flaps and/or bottom flaps of the rear face and/or of the front face to be made wider in serif fashion, in terms of the area requirement of the dust flaps, in their boundary region with respect to the rear and/or front face, i.e. in the vicinity of their fold lines, than in a region that is made narrower in tongue-like fashion toward their free end.
The foldable cut piece is preferably adhesively bonded in a seam region in order to constitute the tubular shape. An adhesive flap can preferably be provided for this purpose, which flap is arranged in particular, via a fold line, on a periphery of the front or rear face that has no additional side region. The packaging according to the present invention is then therefore adhesively side-seam bonded before it is filled, preferably by the fact that an adhesive flap and an additional side region cover one another for adhesive bonding, preferably in such a way that a butt edge of the seam region is located in a region of a vertical packaging edge. Other adhesive bonds can, of course, nevertheless also be provided, including especially in the region of the rear face. Preferably, however, adhesive bonding should be accomplished so that the seam also interferes as little as possible with handling of the packaging.
Another development of the packaging according to the present invention provides that a tear strip that extends substantially parallel to the top is incorporated into the foldable cut piece. The packaging can then therefore be made available in sealed and filled fashion, and then deliberately opened by a consumer who tears off the tear string and thus visibly unseals the packaging. In the region of the torn-off tear strip the top in particular is also easy to grip so that it can be opened, for example with the fingertips or fingernails. For easier tearing, the tear strip is preferably delimited by material weakening lines. A grip tab can be arranged at one end of the tear strip for holding purposes. This grip tab is preferably made very comfortably large to allow secure and easy grasping. The grip tab could, in particular, be approximately thumbnail-sized. Grasping this grip tab then does not require any special fine-motor ability on the part of the user. This is advantageous in particular for older people. The tear tab is thereby also easier to detect visually. An embossed or punched-out area can additionally be provided in the grip tab to improve haptic properties.
A subsequent development of the invention provides that a flap hinge region, in which the top remains connected to the rear face, is unoccupied by the tear strip. This therefore results in a flap top that is easy to open and close again, preferably as compared with a top that needs to be removed entirely (which is of course also possible in principle).
Another development of the invention provides for the packaging to comprise an internal frame that is substantially adapted to the tubular shape. An internal frame of this kind further improves the packaging according to the present invention in terms of its stability and powder-tightness.
A development provides for the internal frame to protrude beyond the course of the tear strip toward the top, and to remain undamaged by the tear strip. This offers two simultaneous advantages. Because the internal frame protrudes beyond the tear strip which proceeds at a certain distance from the top surface, the top can be more securely reclosed by being, so to speak, slipped over the projecting portion of the internal frame upon reclosing. To prevent any impairment of the hinging operation in this context, provision can be made to round off the internal frame in accordance with the pivoting path of a hinged top. Because the internal frame moreover remains undisturbed by the tear strip, the internal frame also continues to ensure sealing in this region. In particular, it forms a kind of labyrinth seal with the reclosed top.
The internal frame can be a portion of the foldable cut piece of the overall packaging, so that the packaging according to the present invention is constituted by a single foldable cut piece that has, so to speak, two plies in substantial regions. The foldable cut piece can, however, also be constituted by two separate parts, with individual foldable cut pieces for an outer casing and for an internal frame. In each of these two cases, it is preferred to provide for the internal frame to be adhesively bonded to the tubular shape.
A further development of the invention proposes that for reclosure of the top, a snap/detent connection can be provided which can be arranged in particular in the region of the top facing away from the flap hinge. The flap hinge ought preferably to be arranged on the rear face of the packaging, whereas reclosure is accordingly accomplished preferably in the region of the front face. Additionally or alternatively, however, such closure devices could certainly also be provided in the side-surface region.
The packaging according to the present invention preferably comprises a carrying handle, by preference in the region of the top, for transporting it. This carrying handle could once again be constituted by additional regions of the foldable cut piece itself. Provision is preferably made, however, to pivot-mount a strip-shaped carrying handle, i.e. a kind of bail, at its ends in upper regions of the lateral faces. A carrying handle of this kind can be embodied in material-saving, economical, and robust fashion, for example, from a plastic strip. This plastic strip can be, for example, riveted onto the lateral faces in powder-tight fashion. Numerous other possibilities for configuring a carrying handle of this kind are of course conceivable.
The packaging is preferably produced substantially from cardboard and/or paperboard. At least a part of the packaging can be produced from corrugated board. In particular, an internal frame is preferably produced from corrugated board, the wave crests of the corrugated board preferably extending vertically when the packaging is upright, so that this corrugation also additionally enhances the stacking stability of the packaging. One “wave” of this corrugated board can have, for example, a wave height and/or a half-wavelength of approximately 1 mm. This on the one hand results in excellent stability and on the other hand avoids excessive application of material, in particular for an internal frame, which negatively affects the internal volume of the packaging. Numerous other types of corrugation having other dimensions are nevertheless, of course, also conceivable.
Independent protection is claimed for a foldable cut piece for constitution of a packaging according to the present invention.
Exemplifying embodiments, from which further inventive features are apparent but to which the present invention is nevertheless not limited in its scope of protection, are depicted in the drawings, in which:
In the depiction of
As compared with a cuboidal shape, the result of additional side regions 4 is that the vertical edges of the body or jacket of the packaging are, so to speak, cut off, additional side regions 4 enclosing in each case an angle of 135° with front face 2 and with lateral faces 3, and with the rear side (not visible). In other words, the imaginary edges of a cuboidal shape are, so to speak, cut off or flattened diagonally, at a 45-degree angle, by these additional side regions 4. Because additional side regions 4 are relatively narrow compared with front face 2 and the rear face and with lateral faces 3, additional side regions 4 look like bevels of the aforesaid imaginary vertical edges of a cuboidal shape.
Top 1 of the packaging is formed from top flaps and closed. One top flap 5 of front face 2, one top flap 6 of the rear face, and two top flaps 7 of lateral faces 3 are visible.
It is also evident from
When tear strip 8 is torn off, a hinged top is formed for opening the packaging; said top is made up of the actual top surface 1 and upper regions 2a, 3a, and 4a of front face 2, of additional side regions 4, and of lateral faces 3, adjoining said surface and extending as far as upper material weakening line 9 of tear strip 8.
The packaging according to
It is furthermore evident from
To ensure that top flaps 5 to 7 and bottom flaps 13 to 15 are relatively uninterruptedly next one another, but that dust flaps 18 can nevertheless be constituted and accommodated, in the exemplifying embodiment of
Also evident on the cut piece according to
Preferably only the outer casing of a packaging according to
A cut piece of this kind for an internal frame 20 can also, in principle, be appended integrally and in supplementary fashion to the cut piece according to
With regard to
From a position such as the one depicted in FIG. 17—i.e. with the inner side upward and the outer side downward and resting on a kind of substrate—the foldable cut piece is folded, on the one hand for storage and stacking thereof so it can be stocked, and possibly also for delivery to a packaging machine, but on the other hand also for constitution of a packaging according to
The foldable cut piece according to
As compared with the cut piece according to
As a result thereof, in order to accommodate these dust flaps 18, top flaps 7 and bottom flaps 15 are still substantially T-shaped but with an obliquely extending, substantially trapezoidal constriction toward the corresponding lateral face 3, and not (as in
As already alluded to earlier,
As also already indicated earlier, there are two folding operations, namely one folding operation to make the foldable cut piece available for storage and stacking or for delivery of the cut piece to a packaging machine, and a second folding operation for constituting a completed packaging, with filling of the packaging during the folding operation between two successive folding steps.
In
As shown in
The regions of the cut piece initially more or less raised up in
In
In
In
To open the packaging and remove the contents, tear strip 8 must now be grasped at grip tab 11 and torn out and off over its entire length. This then creates the aforementioned hinged top that can be swung up by means of film hinge 21. This is shown in
Number | Date | Country | Kind |
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20 2004 011 165.9 | Jul 2004 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP05/05141 | 5/12/2005 | WO | 00 | 12/26/2007 |