POWDERED FORMULATIONS OF CROMOLYN SODIUM AND IBUPROFEN

Information

  • Patent Application
  • 20210023010
  • Publication Number
    20210023010
  • Date Filed
    February 13, 2020
    4 years ago
  • Date Published
    January 28, 2021
    4 years ago
Abstract
The invention is directed to a composition comprising cromolyn sodium and ibuprofen, wherein the cromolyn sodium is micronized and the cromolyn sodium and ibuprofen are present in a weight ratio of 1:1-2. In one embodiment, the ibuprofen is passed through a sieve, such as a 300 μm sieve and to methods of making the same.
Description
BACKGROUND OF THE INVENTION

Therapies to prevent Alzheimer' s Disease (AD) progression remain a high-unmet medical need. US Food and Drug Administration (FDA) approved acetylcholinesterase (AChE) inhibitor drugs, such as donepezil, rivastigamine and galantamine are indicated for symptomatic relief in persons with mild to moderate AD (Cummings J L, “Alzheimer' s disease,” N Engl J Med (2004) 351, 56-67; Knowles J, “Donepezil in Alzheimer's disease: an evidence-based review of its impact on clinical and economic outcomes,” Core Evidence (2006) 1, 195-219). These drugs increase levels of available acetylcholine during synaptic transmission and thus compensate for the diminished function of cholinergic neurons. However, none of the drugs approved for AD are disease-modifying treatments that affect the underlying pathophysiology of the disease, so the duration of their benefit is short-term (Knowles, 2006). The development of successful disease-modifying treatments, in contrast, would have a long-term beneficial outcome on the course of AD progression.


The treatment of AD will require addressing the multiple triggers of pathogenesis. There are two primary neuropathologies in the brains of AD patients: i) extracellular protein plaques principally composed of AP peptides, also known as amyloid plaques; and ii) intracellular tangles of fibrils composed of tau protein found inside of neurons, also known as tau tangles. The advent and spread of neurotoxic oligomeric aggregates of AP is widely regarded as the key trigger leading to neuronal damage, which then leads to the accumulation of intracellular tau tangles, and finally to neuronal cell death in AD pathogenesis.


Beta-amyloid peptides (37 to 43 amino acids in length) are formed by sequential cleavage of the native amyloid precursor protein (APP) (Karran et al., “The amyloid cascade hypothesis for Alzheimer' s disease: an appraisal for the development of therapeutics,” Nature Reviews (2011) 10, 698-712). Aberrant Aβ peptide isoforms that are 40 or 42 amino acids in length (Aβ 40 and 42) misfold into aggregates of oligomers that grow into fibrils that accumulate in the brain as amyloid plaques. More importantly for AD pathogenesis, the alternate fate of Aβ oligomers is to become trapped in neuronal synapses where they hamper synaptic transmission, which eventually results in neuronal degeneration and death (Haass et al., “Soluble protein oligomers in neurodegeneration: lessons from the Alzheimer's amyloid β-peptide,” Nature Reviews Mol. Cell Biol. (2007) 8:101-112; Hashimoto et al, “Apolipoprotein E, especially apolipoprotein E4, increases the oligomerization of amyloid beta Peptide,” J. Neurosci. (2012) 32, 15181-15192).


The cascade of Aβ oligomer-mediated neuronal intoxication is exacerbated by another AD trigger: chronic local inflammatory responses in the brain (Krstic et al., “Deciphering the mechanism underlying late-onset Alzheimer disease,” Nature Reviews Neurology (2013), January, 9 (1): 25-34). Alzheimer's disease has a chronic neuro-inflammatory component that is characterized by the presence of abundant microglial cells associated with amyloid plaque. (Heneka et al., “Acute treatment with the PPARγ agonist pioglitazone and ibuprofen reduces glial inflammation and Abeta1-42 levels in APPV717I transgenic mice,” Brain (2005) 128, 1442-1453; Imbimbo et al., “Are NSAIDs useful to treat Alzheimer's disease or mild cognitive impairment,” Front. Aging Neurosci (2010) 2 (article 19), 1-14). These cyclooxygenase (COX1/COX2)-expressing microglia, which phagocytose amyloid oligomers, become activated to secrete pro-inflammatory cytokines. (Hoozemans et al., “Soothing the inflamed brain: effect of non-steroidal anti-inflammatory drugs on Alzheimer's disease pathology,” CNS & Neurological Disorders—Drug Targets (2011) 10, 57-67; Griffin T S., “What causes Alzheimer's?” The Scientist (2011) 25, 36-40; Krstic 2013). This neuro-inflammatory response, besides promoting local vascular leakage through the blood brain barrier (BBB). Zlokovic (Zlokovic B., “Neurovascular pathways to neurodegeneration in Alzheimer' s disease and other disorders,” Nature Reviews Neurosci. (2011) 12, 723-738) has been implicated in driving further production of aberrant Aβ peptides 40 and 42 via modulation of gamma-secretase activity (Yan et al., “Anti-inflammatory drug therapy alters β-amyloid processing and deposition in an animal model of Alzheimer's disease,” J. Neurosci. (2003) 23, 7504-7509; Karran 2011) and to be detrimental to hippocampal neurogenesis in the adult brain (Gaparini et al., “Non-steroidal anti-inflammatory drugs (NSAIDs) in Alzheimer' s disease: old and new mechanisms of action,” J. Neurochem (2004) 91, 521-536). Thus, neuro-inflammation, in combination with amyloid oligomer-mediated neuronal intoxication, creates a cycle that results in progressive neural dysfunction and neuronal cell death spreading throughout the brain in subjects with AD.


Compelling evidence from multiple epidemiology studies revealed that long-term dosing with non-steroidal anti-inflammatory drugs (NSAIDs) dramatically reduced AD risk in the elderly, including delayed disease onset, reduced symptomatic severity and slowed cognitive decline. (Veld et al., “Nonsteroidal anti-inflammatory drugs and the risk of Alzheimer's disease,” N. Engl. J. Med (2001) 345, 1515-1521; Etminan et al., “Effect of non-steroidal anti-inflammatory drugs on risk of Alzheimer' s disease: systematic review and meta-analysis of observational studies,” Brit. Med. Journal (2003) 327, 1-5; Imbimbo, 2010). Three mechanisms have been proposed for how NSAIDs inhibit the processes that contribute to AD progression: i) by inhibiting COX activity to reduce or prevent microglial activation and cytokine production in the brain (Mackenzie, et al., “Nonsteroidal anti-inflammatory drug use and Alzheimer-type pathology in aging,” Neurology (1998) 50, 986-990; Alafuzoff et al., “Lower counts of astroglia and activated microglia in patients with Alzheimer's disease with regular use of non-steroidal anti-inflammatory drugs,” J. Alz. Dis. (2000) 2, 37-46; Yan, 2003; Gasparini, 2004; Imbimbo, 2010); ii) by reducing amyloid deposition (Weggen et al., “A subset of NSAIDs lower amyloidogenic Abeta42 independently of cyclooxygenase activity,” Nature (2001) 414, 212-216; Yan, 2003; Imbimbo, 2010); or iii) by blocking COX-mediated prostaglandin E2 responses in synapses (Kotilinek et al., “Cyclooxygenase-2 inhibition improves amyloid-β-mediated suppression of memory and synaptic plasticity,” Brain (2008) 131, 651-664.


Therefore, NSAIDs are predicted to dampen the neuro-inflammatory response and impact AD progression via several mechanisms. When administered together with drugs that inhibit Aβ oligomerization, the combination treatment paradigm is proposed to attenuate the multiple triggers leading to neurodegeneration and neuronal death. The decline in cognitive performance may be reversed, due to neuronal plasticity and neurogenesis in the hippocampus (Kohman et al., “Neurogenesis, inflammation and behavior,” Brain, Behavior, and Immunity (2013) 27, 22-32), if AD progression is arrested at a very early stage.


SUMMARY OF THE INVENTION

The invention encompasses a composition comprising cromolyn sodium and ibuprofen, wherein the cromolyn sodium is micronized and the cromolyn sodium and ibuprofen are present in a weight ratio of 1:1-2. In one embodiment, the ibuprofen is passed through a sieve, such as a 300 μm sieve.


The invention also encompasses methods of making a composition of cromolyn sodium and ibuprofen comprising micronizing cromolyn sodium; separately sieving cromolyn sodium and ibuprofen; blending sieved cromolyn sodium and ibuprofen; and blend co-milling the blended cromolyn sodium and ibuprofen. In one embodiment, the sieve is about 250 μm to 500 μm sieve. In another embodiment, the micronizing step is performed at a feed gas pressure of about 45 psi and a grinding pressure of about 45 psi.





BRIEF DESCRIPTION OF THE DRAWINGS

The subject matter regarded as the invention is particularly pointed out and distinctly claimed in the concluding portion of the specification. The invention, however, both as to organization and method of operation, together with objects, features, and advantages thereof, may best be understood by reference to the following detailed description when read with the accompanying drawings in which:



FIG. 1 illustrates an HPLC chromatogram of a sample containing cromolyn sodium and ibuprofen, where cromolyn sodium has a peak at 3.99 and ibuprofen has a peak at 10.83.



FIG. 2 illustrates an HPLC chromatogram of a sample containing cromolyn sodium and ibuprofen, where cromolyn sodium has a peak at 2.42 and ibuprofen has a peak at 3.98.



FIG. 3 illustrates a calibration plot for cromolyn sodium over the range of 0.05 to 50 μg/mL.



FIG. 4 illustrates a calibration plot of ibuprofen over the range of 0.05 to 50 μg/mL.



FIG. 5 illustrates a particle size distribution plot of coarse ibuprofen.



FIG. 6 illustrates a powdered x-ray diffraction pattern for coarse ibuprofen.



FIG. 7 illustrates a GVS plot of coarse ibuprofen.



FIG. 8A illustrates an SEM image for Batch 1 after a single pass at a 10 μm scale. FIG. 8B illustrates an SEM image for Batch 2 after a double pass at a 10 μm scale.



FIG. 9A illustrates an SEM image for Batch 1 after a single pass at a 2 μm scale. FIG. 9B illustrates an SEM image for Batch 2 after a double pass at a 2 μm scale.



FIG. 10A illustrates a powdered x-ray diffraction pattern for Batch 1. FIG. 10B illustrates a powdered x-ray diffraction pattern for Batch 2.



FIG. 11A illustrates a GVS pattern of coarse ibuprofen. FIG. 11B illustrates a GVS pattern for Batch 1. FIG. 11C illustrates a GVS pattern for Batch 2.



FIG. 12 illustrates a Raman spectra overlay of coarse ibuprofen, Batch 1, and Batch 2.





DETAILED DESCRIPTION OF THE PRESENT INVENTION

The invention encompasses compositions for a dosage form via inhalation. Basically, the invention combines at least two pharmaceutically active ingredients, both in powdered form, for administration via inhalation. The compositions can be used in formulations to enable easy dosing for patients, in contrast to dosing each API separately such as where one is inhaled and the other taken orally. An advantage of the simultaneous dosing of two APIs via inhalation is greater patient compliance with drug administration.


In particular, the invention is applicable for patients with diseases that impair mental performance, such as Alzheimer's disease, where the patient may have difficulty remembering to administer their medications. The invention is also applicable when the disease impacts physical activity, such as difficulty grasping pills or even the act of swallowing. The inability to correctly administer a dosage form can diminish the effect of the medication. These difficulties can exacerbate the disease because drug(s) administration is difficult, inconsistent, and/or under-dosed. To address these problems and increase patient compliance and ease administration, the present invention provides a combined dosage form suitable for administration via inhalation to treat Alzheimer's disease and other neurological diseases. Because of its versatility, the composition and formulation may also be used to treat other diseases including, but not limited to, stroke, amyotrophic lateral sclerosis (ALS), Parkinson's disease, and asthma.


One application of the present invention is a composition of cromolyn sodium and ibuprofen each in powdered form suitable for inhalation as a combination dosage form. In this case, each ingredient is in powdered form to facilitate administration via inhalation and to enable easy and accurate dosing. The invention is based in part upon the discovery that when cromolyn sodium and ibuprofen are both in powdered form, ibuprofen improves the aerodynamic flow of cromolyn. One advantage of this improvement allows for a higher concentration of cromolyn to reach deeper within the patient's lungs thereby achieving a therapeutic effect with less drug. Another advantage is that a perfect dosage via inhalation may not be necessary to achieve adequate therapeutic effect. In patients with impaired physical abilities (which may be due to a disease such as Alzheimer's disease) a perfect inhalation (a perfect “puff”) may not always be possible; with the present invention, even impaired inhalation (an imperfect “puff”) will deliver sufficient drug dosage to treat the desired disease. The advantages of the present composition can be applied to other diseases with similar problems and expand the list of indications where the improved dosage form may be applicable.


In one application, the co-administration of the composition of cromolyn sodium and ibuprofen can be used for the treatment of certain neurological diseases. The neurological diseases include, but are not limited to, AD, ALS, Parkinson's disease, and the effects from stroke.


The invention relied on a methods to analytically discriminate between two APIs in a single sample to evaluate the characteristics of ibuprofen to understand the influences ibuprofen can have on the formulation. The analytical methods to discriminate between the two APIs in a sample also allowed investigation of the effect of micronization of ibuprofen for inhalation. These methods allowed determination of the feasibility of cromolyn sodium and ibuprofen as a combined single dosed product. Further methods allowed determination of the compatibility of the combined APIs in the combination dosage form. We discuss each in turn.


To determine the appropriate combination dosage, an analytical method was developed to distinguish between cromolyn sodium and ibuprofen within the same sample. The method included an assay to identify and quantify each API and measure the performance of each compound by testing the emitted dose and aerodynamic particle size.


The method comprises submitting a sample having cromolyn and ibuprofen through two chromatographic columns in sequence having a first and a second mobile phase, wherein the first mobile phase has sodium acetate with a buffer pH of about 5.5 and methanol, and the second mobile phase perchloric acid and acetonitrile, and detecting the cromolyn and ibuprofen. The sequence of columns and mobile phases are interchangeable. For instance, regarding mobile phases the terms first and second are used to demonstrate different mobile phases, not their sequence. The chromatographic columns include, but are not limited to, Agilent Poroshell 120 SB-C18 100×3 mm, 2.7μ. The mobile phases are present in an elution gradient of about 70:30 to 3:97 by volume, preferably from about 75:25 to 5:95, and more preferably from about 80:20 to 10:90 by volume. Any know method of detection may be used in the method including, but not limited to, UV, preferably the detection is carried out by UV.


In one embodiment of the analytical method, the HPLC analytical method used two columns: (1) Phenomenex Hyperclone BDS C18 130A 250×4.6 mm, 5μ and (2) Zorbax SB C18 150×4.6 mm, 3.5μ. The mobile phases included a sodium acetate or potassium phosphate and methanol mixture for cromolyn sodium and a perchloric acid: acetonitrile mixture for ibuprofen. For instance, in one example 23nM sodium acetate buffer (pH 5.5): methanol was used for cromolyn sodium and 0.2% perchloric acid: acetonitrile for ibuprofen. The mobile phase for cromolyn can have a pH of about 4 to about 7.5, preferably from about 4.5 to about 7, and more preferably from about 5.5 to 6.8.


The analytical method used a gradient system of 85:15 to 10:90 (v/v) to assess the elution of both APIs. The wavelength of detection (both used for the detection of each API) was as follows: cromolyn sodium—254 nm and ibuprofen—214 nm.


The injection volume was changed from 100 μL to 10 μL; the run time was changed from 20 to 5 minutes; and the gradient was changed from 85:15-10:90 (v/v) to 80:20-10:90.


The analytical method is exemplified in Example 1 and Example 2. Cromolyn sodium and ibuprofen separated well, as illustrated in FIG. 1 and FIG. 2. Cromolyn sodium was detected at 3.99 minutes and ibuprofen was detected at 10.83 minutes. After achieving distinct signals, the method was optimized resulting in a shortened retention time of 2.418 minutes for Cromolyn and 3.978 minutes for Ibuprofen.


The ibuprofen used in the composition for the formulation may be in coarse or micronized form or any other form, as long as that form is suitable for inhalation. Another prerequisite is that the ibuprofen combines well with cromolyn sodium in order to enhance the delivery of cromolyn sodium via inhalation. In particular, the combination should deliver cromolyn sodium to the deep parts of the lung, e.g., DPI 4moc (stage 4 to MOC, representing the area of the lung consisting of the secondary bronchi to the alveoli).


Ibuprofen was characterized to determine the parameters necessary to administer a therapeutically effective amount using an inhalation delivery system. The methodology included particle size determination (PSD); powdered x-ray crystallization diffraction (PXRD); and gravimetric vapor sorption (GVS). The methods determined that coarse ibuprofen was crystalline and non-hygroscopic. The results are summarized in Example 3. Ibuprofen adsorption-desorption isotherm showed <0.2% weight gain upon exposure to moisture suggesting that ibuprofen is non-hydroscopic.


The invention also encompasses a composition having micronized ibuprofen, where the ibuprofen has a size parameter of about ≤10 μm; however, particle size may also include ≤5 μm. The micronization may be performed on coarse ibuprofen using an air-jet mill or similar apparatus, such as a grinder or a mill. Other methods to micronize the ibuprofen include milling, bashing, cutting, or crushing. For example, two batches were micronized with an air-jet mill using a feed gas pressure of about 45 psi and a grinding pressure of about 45 psi. One batch was micronized a second time under the same conditions. Optionally, the ibuprofen may be micronized more than once. After micronization, particle size distribution was performed on the micronized ibuprofen by wet dispersion. The micronized ibuprofen was highly soluble in organic solvents; not dispersible in water (formed agglomerates); and soluble in different surfactants containing aqueous media even at low concentrations of the surfactant. Example 3 illustrates the process and results of ibuprofen micronization.


Micronized ibuprofen adsorbed higher moisture of ˜3% by weight on the surface compared to <0.2% adsorption by coarse ibuprofen. The adsorption increase was due to the increased surface area upon micronization and generation of surface amorphous material. See FIGS. 11A, 11B, and 11C. A diluent and a stabilizer may be necessary for product performance and stability purposes. A cromolyn stabilizer is magnesium stearate and the use of a diluent such as lactose, which optionally may be used in the composition of the formulation.


Cromolyn used in the composition formulation may primarily be manufactured for inhalation. Generally, the cromolyn is micronized. The cromolyn micronization produces an ultra-fine powder (d<10 μm) of small particle size. Micronized Cromolyn typically has a specification of d(90%)<5 μm.


The invention also encompasses a composition of cromolyn sodium and ibuprofen for delivery via inhalation. This composition comprises micronized cromolyn sodium and ibuprofen, wherein the ibuprofen may or may not be micronized, i.e., the ibuprofen may be coarse or micronized. The composition improves the delivery of cromolyn, from cromolyn only compositions or where cromolyn is delivered in sequence (not simultaneously) with ibuprofen. For instance, the inhaled formulation of cromolyn only can deliver a therapeutically effective amount of cromolyn to the deep lung of about 23% to about 29% of the dosed amount. In contrast, it was found that the composition of the present invention delivered a therapeutically effective amount of cromolyn in a range of about 34% to about 53% and preferably 35% to about 44% of the dosed amount


One composition of the invention comprises 17.1 mg of cromolyn and 10 mg of ibuprofen. This is in alignment with current study drug concentrations being utilized in clinical studies. As used herein, unless otherwise indicated, the term “cromolyn” includes cromolyn, cromolyn sodium, and other forms of pharmaceutically acceptable salts of cromolyn.


Formulation 1A















Component
Function
% w/w
mg/capsule



















Cromolyn sodium
Active Ingredient
58.0
17.1
(±1.7)


Lactose Monohydrate
Diluent
40.0
12.8
(±0.64)


Magnesium stearate
Stabilizer
2.0
0.6
(±0.03)


(micronized)




100
32.0
(±2.4)










Formulation 2A—Cromolyn with Coarse Ibuprofen















Component
Function
% w/w
mg/capsule



















Cromolyn sodium
Active Ingredient
~62
17.1
(±1.7)


Ibuprofen (coarse)
Active Ingredient
~36
10.0
(±1.0)


Magnesium stearate
Stabilizer
2
0.54
(±0.027)


(micronized)





27.64
(±1.9)










Formulation 2B—Cromolyn with Micronized Ibuprofen
















w/Diluent
w/o Diluent












Component
Function
% w/w
mg/capsule
% w/w
mg/capsule

















Cromolyn sodium
Active Ingredient
~36.6
17.1
((±1.7)
~62
17.1
((+1.7)


Ibuprofen (micronized)
Active Ingredient
~21.4
10.0
(±1.0)
~36
10.0
(±1.0)













Lactose Monohydrate
Diluent
~40.0
18.7
(±0.9)















Magnesium stearate
Stabilizer
2.0
0.9
2.0
0.54
(±0.027)


(micronized)














100
46.7
(±3.5)

27.64
(±1.9)










In one formulation, both cromolyn sodium and ibuprofen are passed through a sieve. The sieve size may be from about 600 μm to about 200 μm, preferably from about 500 μm to about 250 μm, and more preferably from about 300 μm to 400 μm. Typically, the weight ratio of cromolyn sodium to ibuprofen is about 1:1 to about 1:2.5, preferably, from about 1:1.1 to about 1:2, and more preferably from about 1.1:1.7. Optionally, the formulation includes pharmaceutically acceptable excipients, such as magnesium stearate and lactose monohydrate.


The stability of the composition of cromolyn sodium and ibuprofen is exemplified in Example 5. The formulations using either micronized ibuprofen or coarse ibuprofen provided sufficient performance of an inhaled substance when compared to the specifications of the cromolyn only product. The formulation enhanced the aerodynamic performance of cromolyn sodium during inhalation by comparison to a formulation of cromolyn sodium, lactose, and magnesium stearate. The combination product batches had a comparable emitted dose as the six clinical batches produced of the cromolyn only product. The six batch formulations manufactured with cromolyn and excipients only had a mean of 34.97% of the product reaching the deep lung area based on the NGI test results summation of Stage 3-MOC whereas with combination of cromolyn using either course or micronized ibuprofen had a mean result of 46% of the inhaled cromolyn reaching the deep lung area. Therefore, the compositions of the invention include cromolyn and ibuprofen compositions having a mean result of 36% to 56%, preferably from about 41% to about 51%, and more preferably from about 43% to about 48% of the inhaled cromolyn reaching the deep lung area. As used herein, unless otherwise defined, the term “lung area” refers to Stage 3—MOC. The stability study performed under accelerated conditions showed no effect of the APIs towards each other.









TABLE 1







NGI comparison of Ibuprofen - Cromolyn/Ibuprofenmicronized vs Cromolyn/Ibuprofencoarse









Feasibility Batches (Cromolyn w/Ibuprofen)



% of Ibuprofen Dose1












AFC05
AFC06
AFC09
AFC10



IbuprofenMicronized
IbuprofenMicronized
Ibuprofencoarse
Ibuprofencoarse


Location
w/MgSt2
w/o MgSt2
w/MgSt2
w/o MgSt2














Stage 1 -Mouth
6.5
6.4
59.9
64.5


Stage 2- Pharynx
18.9
20.7
11.1
5.9


Stage 3 - Trachea/Primary
18.2
18.5
1.7
1.7


Branch


Stage 4 - Secondary Bronchi
12.4
11.4
0.9
0.8


Stage 5 - Terminal Branch
3.6
2.8
0
0


Stage 6&7 - Alveoli
1.5
0.7
0
0






1All batches used micronized Cromolyn sodium API




2MgSt—Magnesium Stearate




3Cromolyn with Lactose monohydrate and Magnesium stearate














TABLE 2







NGI comparison of Cromolyn - Cromolyn/Ibuprofenmicronized vs Cromolyn/Ibuprofencoarse vs. Cromolyn Only3









Feasibility Batches (Cromolyn w/Ibuprofen vs Cromolyn Only)



% of Cromolyn Dose1













AFC05
AFC06
AFC09
AFC10




IbuprofenMicronized
IbuprofenMicronized
Ibuprofencoarse
Ibuprofencoarse
13PM792-PG67


Location
w/MgSt2
w/o MgSt2
w/MgSt2
w/o MgSt2
Cromolyn Only3















Stage 1 -Mouth
 6.9
 7.1
15.5
16.3
11.1


Stage 2- Pharynx
21.8
24.3
9.4
7.1
21.1


Stage 3 - Trachea/Primary
20.5
20.6
12.7
13.0
19.4


Branch


Stage 4 - Secondary
10.1
10.5
11.6
15.7
15.4


Bronchi


Stage 5 - Terminal
 3.4
 2.9
7.2
9.2
7.8


Branch


Stage 6&7 - Alveoli
 1.74
 1.74
4.9
4.9
3.3






1All batches used micronized Cromolyn sodium API




2MgSt—Magnesium Stearate




3Cromolyn with Lactose monohydrate and Magnesium stearate




4With addition of Lactose Monohydrate this will improve the performance







Pharmaceutically acceptable excipients for dry powdered inhalers include, but are not limited to, lactose monohydrate and magnesium stearate.


The invention encompasses methods of making the described compositions comprising micronizing ibuprofen; separately sieving cromolyn sodium and ibuprofen; blending sieved cromolyn sodium and sieved ibuprofen; and blend co-milling the blended cromolyn sodium and ibuprofen to obtain the composition.


The ibuprofen micronization step can be carried out using standard equipment commonly used in the pharmaceutical arts. The feed pressure and grinding pressure are about 30 psi to about 60 psi, preferably about 35 psi to about 50 psi, and more preferably about 45 psi. The blending step comprises blending both ingredients for a time of about 5 minutes to about 20 minutes and preferably about 10 minutes to about 15 minutes, and more preferably for about 10 minutes. The blending rate is about 35 rpm to about 60 rpm, preferably about 40 rpm to about 50 rpm, and more preferably about 49 rpm. The blend co-milling step may be blended in a single pass. The feed pressure and grinding pressure for the co-milling step are about 30 psi to about 60 psi, preferably about 35 psi to about 50 psi, and more preferably about 45 psi. Examples 4 and 5 demonstrate the method of making the formulation.


While certain features of the invention were illustrated and described herein, many modifications, substitutions, changes, and equivalents will now occur to those of ordinary skill in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the invention.


EXAMPLES
Example 1: Detection of Cromolyn Sodium and Ibuprofen in Same Sample

Two columns were used in the method: (1) Phenomenex Hyperclone BDS C18 130A 250×4.6 mm, 5μand (2) Zorbax SB C18 150×4.6 mm, 3.5μ. The mobile phases were as follows: cromolyn sodium: 23 nM sodium acetate buffer pH 5.5: methanol and ibuprofen: 0.2% perchloric acid:acetonitrile. The mobile phases used a gradient system from 85:15 to 10:90 to assess the elution of both APIs. The wavelength used to detect each API was 254 nm for cromolyn sodium and 214 nm for ibuprofen. Table 1 summarizes the method parameters and FIG. 1 illustrates the results.









TABLE 3







Method Parameters








Parameter
Value





Column
Agelent Poroshell 120 SB-C18 100 × 3 mm, 2.7μ









Column temperature
40°
C.


Injection Volume
10
μL


Flow
0.7
mL/min.


Wavelength
214
nm


Run time
20
minutes








Diluent
25 mM Potassium phosphate pH 6.8:Methanol (1:1)









Example 2: Detection of Cromolyn Sodium and Ibuprofen in Sample

The method described in Example 1 was repeated using the method parameters described in Table 4. The results are illustrated in FIG. 2.









TABLE 4







Method Parameters








Parameter
Value





Column
Agelent Poroshell 120 SB-C18 100 × 3 mm, 2.7μ









Column temperature
40°
C.


Injection Volume
100
μL








Mobile Phase
0.2% perchloric acid:acetonitrile



Gradient run










0-2
min. 80:20-10:90



2-2.1
min. 10:90-80:20



2.1-5
min. 80:20


Flow
0.7
mL/min.


Wavelength
214
nm


Run time
5
minutes








Diluent
25 mM Potassium phosphate pH 6.8:Methanol (1:1)









Using the method described in Table 4, the analysis was repeated using a 50 μg/mL standard. Table 5 summarizes the results.









TABLE 3







System Repeatability










Area (μV · sec)










Injection #
Cromolyn
Ibuprofen












1
1988124
1775569


2
1992850
1777595


3
1992853
1775814


4
1993644
1777975


5
1994323
1775675


6
1996294
1773172


mean
1993015
1775967


% RSD
0.1
0.1









Based on the data of Table 3, the linearity was calculated for cromolyn sodium and ibuprofen over the range of 0.05-50 g/mL. FIGS. 3 and 4 illustrate the data for cromolyn sodium and ibuprofen calibration plot, respectively.


Example 3: Physical Characterization of Ibuprofen

Coarse ibuprofen was characterized using PSD, PXRD, and GVS. The tests demonstrated that coarse ibuprofen was crystalline and non-hydroscopic. Table 6 illustrates the effect of the dispersant.









TABLE 6







Effect of Dispersant












T (Day)
D10 (μm)
D50 (μm)
D90 (μm)







0
22.586
57.693
108.743



1
22.401
57.611
108.724










The average particle size determinations are illustrated in FIG. 5. The parameters and results were as follows: concentration 0.0406% Vol; span 1.493; uniformity 0.459; specific surface area 0.239 m2/g; surface weighted mean D[2,3] 25.136 μm; and vol. weighted mean D[4,3] 62.020 μm.



FIG. 6 illustrates the PXRD and FIG. 7 illustrates the GVS of coarse ibuprofen. The ibuprofen adsorption-desorption isotherm showed <0.2% weight gain upon exposure to moisture, suggesting that the ibuprofen was non-hydroscopic.


Subsequently, two batches of coarse ibuprofen were micronized using an air-jet mill at feed gas pressure of 45 psi and a grinding pressure of 45 psi. Batch 1 was micronized by a single pass and Batch 2 was passed twice.


Following micronization, Particle Size Distribution (PSD) analysis was performed by wet dispersion. It was observed that micronized ibuprofen did not disperse well in either aqueous or organic dispersing media as micronized ibuprofen, it was highly soluble in organic solvents, was not dispersible in water and formed agglomerates, and was soluble in different surfactant containing aqueous media even at low surfactant concentrations, as observed with reducing % obscuration in the PSD analyzer instrument. Due to the limitations of PSD analysis by wet dispersion, SEM imagery was performed to infer PSD. FIGS. 8A and 8B illustrate the SEM imagery of micronized ibuprofen at a 10 μm scale for Batch 1 and Batch 2, respectively. FIGS. 9A and 9B illustrate the SEM imagery of micronized ibuprofen at a 2 μm scale for Batch 1 and Batch 2, respectively. FIGS. 10A and 10B illustrate the PXRD of micronized ibuprofen for Batch 1 and Batch 2, respectively. Table 7 contains the data for moisture content of micronized ibuprofen as determined by simultaneous thermal analyzer (STA), which tests both by DTA (Differential Temperature Analysis) and TG (Thermogravimetry). FIGS. 11A, 11B, and 11C illustrate the hygroscopicity as determined GVS for coarse ibuprofen (FIG. 11A), Batch 1 (FIG. 11B), and Batch 2 (FIG. 11C).









TABLE 7







Moisture Content of Micronized Ibuprofen by STA











Coarse
Batch 1
Batch 2














% Moisture content
0.20
1.19
1.14


Enthalpy change
131.0
120.5
94.4


(J/g)









Inference
Crystalline
Partly amorphous exhibited by reducing




enthalpy change









Micronize ibuprofen adsorbed greater moisture of ˜3% on the surface compared to <0.2% adsorption on coarse ibuprofen. This increase in adsorption was due to increase surface area upon micronization and generation of surface amorphous material. FIG. 12 illustrates the Raman spectra overlay of coarse ibuprofen and micronized ibuprofen. The bottom spectra is coarse ibuprofen, followed by Batch 1, and the topmost spectra is Batch 2.


Example 4: Formulation of Cromolyn Sodium and Ibuprofen

A series of blend combinations of cromolyn sodium and coarse or micronized ibuprofen were evaluated for blend uniformity, emitted dose, and aerodynamic particulate (NGI). Ten samples were taken from geometric locations within the blend. Batch 3 consisted of cromolyn sodium and coarse ibuprofen at a weight ratio of 1.7:1 and passed through a 300 μm sieve. The blend parameters for the turbula mixer were as follows: mixing speed: 49 rpm and mix time: 10 minutes. Table 8 illustrates the results of Batch 3 that showed uniformity for cromolyn sodium and an acceptable % RSD for ibuprofen.









TABLE 8







Batch 3 Uniformity










% Label Claim










Sample #
Cromolyn
Ibuprofencourse












1
102.07
101.29


2
104.94
99.94


3
102.28
106.17


4
102.57
105.8


5
100.42
114.83


6
93.05
124.66


7
103.71
107.54


8
106.23
102.88


9
107.15
110.57


10 
102.34
101.23


mean
102.5
107.5


% RSD
3.8
7.1









Subsequently, the Batch 3 blend was then filled into HPMC size 3 clear capsules to a fill weight of 30 mg per capsule. The capsules were allowed to relax overnight to dissipate any static charge and then emitted dose testing was performed for five capsules. The test parameters were as follows: device: low resistance and the flowrate: 80 L/min for 3 seconds. Table 9 has the results of the emitted dose test for Batch 3.









TABLE 9







Batch 3 Emitted Dose










Emitted Dose (mg)










Sample #
Cromolyn
Ibuprofencourse












1
13.487
5.122


2
13.601
4.594


3
14.186
5.557


4
12.013
4.116


5
14.258
5.635


mean
13.509
5.005


% RSD
6.7
12.9


Observed ED from
15
10


benchmark









Batch 4 includes Batch 3 and magnesium stearate (2% w/w). Table 10 contains the results of blend uniformity testing for Batch 4. The test parameters as the same as those for Batch 3.









TABLE 10







Batch 4 Blend Uniformity










% Label Claim










Sample #
Cromolyn
Ibuprofencourse












1
98.52
103.65


2
98.94
99.16


3
95.31
94.96


4
95.27
99.36


5
100.09
98.6


6
100.48
95.41


7
97.23
101.53


8
101.88
101.61


9
97.68
104.06


10 
100.04
105.46


mean
98.5
100.4


% RSD
2.2
3.5









Subsequently, the Batch 4 blend was then filled into HPMC size 3 clear capsules to a fill weight of 30 mg per capsule. The capsules were allowed to relax overnight to dissipate any static charge and then emitted dose testing was performed for five capsules. The test parameters were as follows: device: low resistance and the flowrate: 80 L/min for 3 seconds. Table 11 has the results of the emitted dose test for Batch 4.









TABLE 11







Batch 4 emitted dose










Emitted Dose (mg)










Sample #
Cromolyn
Ibuprofencourse












1
15.668
5.615


2
15.059
5.686


3
15.955
5.456


4
15.973
5.585


5
17.969
5.130


mean
16.125
5.495


% RSD
6.8
4.0


Observed ED from
15
10


benchmark









The concentration of coarse ibuprofen was increased to determine the effect on emitted dose performance. Three batches were made adding magnesium stearate: Batch 5 (weight ratio cromolyn sodium: ibuprofen 1.7:1.1); Batch 6 (weight ratio cromolyn sodium: ibuprofen 1.7:1.5); and Batch 7 (weight ratio cromolyn sodium: ibuprofen 1.7:2.0). Table 12 illustrates the blend uniformity for batches 4, 5, 6, and 7. The blends were homogeneous.









TABLE 12







Blend uniformity for Batches 4, 5, 6, and 7.












Batch 4
Batch 5
Batch 6
Batch 7















Sample #
Crmlyn
Ibuprfn
Crmlyn
Ibuprfn
Crmlyn
Ibuprfn
Crmlyn
Ibuprfn


















1
98.52
103.65
104.66
95.01
99.42
87.21
111.17
93.72


2
98.94
99.16
100.29
100.72
93.10
98.52
102.58
83.07


3
95.31
94.96
96.77
104.56
97.05
98.46
105.13
85.56


4
95.27
99.36
101.94
97.85
94.35
96.46
101.07
86.49


5
100.09
98.6
99.26
99.19
93.74
94.66
96.4
84.65


6
100.48
95.41
103.43
98.3
96.33
99.77
105.64
83.45


7
97.23
101.53
99.35
101.56
94.37
100.2
104.58
86.6


8
101.88
101.61
105.96
97.13
95.09
96.29
94.88
79.87


9
97.68
104.06
98.66
95.81
93.27
100.86
103.45
84.96


10
100.04
105.46
103.76
97.84
97.62
98.25
101.35
85.51


mean
98.5
100.4
101.4
98.8
95.4
97.1
102.6
85.4


% RSD
2.2
3.5
2.9
2.9
2.2
4.1
4.5
4.1









Using the same parameters as before, the emitted dose testing results are summarized in Table 13.









TABLE 13







Emitted Dose Testing for Batched 4, 5, 6, and 7.












Batch 4
Batch 5
Batch 6
Batch 7









Fill weight












30 mg
32 mg
35 mg
40 mg















Sample #
Crmlyn
Ibuprfn
Crmlyn
Ibuprfn
Crmlyn
Ibuprfn
Crmlyn
Ibuprfn


















1
13.487
5.122
14.49
10.651
13.536
16.057
14.29
18.668


2
13.601
4.594
13.331
10.451
14.618
14.417
14.656
17.882


3
14.186
5.557
13.851
10.004
14.006
15.378
15.564
18.916


4
12.013
4.116
13.42
9.635
15.235
15.161
14.32
17.093


5
14.258
5.635
12.922
10.148
14.478
15.072
13.417
19.011


mean
13.509
5.005
13.603
10.178
14.375
15.217
14.449
18.314


% RSD
6.7
12.9
4.4
3.9
4.5
3.9
5.4
4.4









The results show that by increasing the fill weight of Ibuprofen there was an increase in the emitted dose. Cromolyn sodium maintained consistent performance for the emitted dose regardless of the Ibuprofen concentration.


Magnesium stearate was removed from the formulation of Batch 5 to obtain Batch 8. Table 14 illustrates the blend uniformity testing for Batch 8, which was a homogeneous powder blend. Table 15 contains the data for emitted dose testing of Batch 5 and Batch 8.









TABLE 14







Blend Uniformity for Batch 8










Batch 8










Sample #
Cromolyn
Ibuprofencourse












1
84.98
88.33


2
86.67
87.98


3
87.57
87.69


4
91.89
90.43


5
94.21
91.35


6
88.82
92.93


7
90.61
92.7


8
90.64
90.96


9
89.41
95.35


10 
90.92
92.2


mean
89.6
91.0


% RSD
3.0
2.7
















TABLE 15







Emitted Dose comparison between Batch 5 and Batch 8












Batch 5 (32 mg)

Batch 8 (32 mg)













Cromolyn
Ibuprofen
Cromolyn
Ibuprofen















1
14.49
10.651
14.929
10.547


2
13.331
10.451
15.102
10.627


3
13.851
10.004
15.271
10.078


4
13.42
9.635
16.544
10.142


5
12.922
10.148
15.996
10.349


mean
13.603
10.178
15.568
10.349


% RSD
4.4
3.9
4.4
2.3









Example 5: Formulation of Cromolyn Sodium and Ibuprofen

Two formulations were made using a blend of micronized ibuprofen and magnesium stearate and another without magnesium stearate. Batch 9 with 2% by weight magnesium stearate and Batch 10 without magnesium stearate. The blending process comprises the steps (1) micronizing ibuprofen at a feed pressure of 45psi and a grinding pressure of 45 psi for one pass; (2) separately passing the micronized ibuprofen and cromolyn sodium through a 300 μm sieve; (3) blending the two materials in a Turbula mixer for 10 minutes at 49 rpm; and (4) blend co-milling by milling the blend (single pass) with a feed pressure of 45 psi and grinding pressure of 45 psi. Table 14 summarizes the assay results for the two batches without magnesium stearate.









TABLE 16







Results - Assay without magnesium stearate










Batch 9
Batch 10












Cromolyn
Ibuprofen
Cromolyn
Ibuprofen



(0.584 mg)
(0.344 mg)
(0.596 mg)
(0.351 mg)















1
107.63
89.52
106.44
87.65


2
99.93
85.83
102.83
85.03


mean
103.8
87.7
104.6
86.3


% RSD
5.2
3.0
2.4
2.1









Table 15 summarizes the assay results for the two batches with magnesium stearate.









TABLE 17







Results - Assay with magnesium stearate












Batch 9 (40 mg)

Batch 10 (40 mg)













Cromolyn
Ibuprofen
Cromolyn
Ibuprofen















1
17.889
10.961
17.262
10.649


2
16.516
10.562
18.199
10.894


3
17.568
10.667
17.71
10.618


4
17.368
10.606
18.144
10.913


5
 25.334*
 15.327*
17.207
10.474


mean
17.335
10.699
17.704
10.71


% RSD
3.4 
1.7 
2.7
1.8









The results show no difference between formulation with and without magnesium stearate in terms of emitted dose. Both batches were tested for NGI and stability.


Aerodynamic particle size distribution determined by NGI. Batch 9 was co-milled and magnesium stearate was added. Batch 10 was co-milled and had no magnesium stearate. Batch 5 was blended with coarse ibuprofen and magnesium stearate was added. Batch 8 was blended with coarse ibuprofen and had no magnesium stearate. Table 18 summarizes the conditions used in the NGI method.










TABLE 18







Type & Size of Capsules
Clear HPMC size 3 capsules


Fill weights
Batch 9 and Batch 10: 40 mg



Batch 5 and Batch 8: 32 mg


Number of shots
1


Coating solution used
1 mg/mL Pluronic F68 and 3% v/v



PEG400 in Acetone


Volume of the coating
Cups 1, MOC: 3 mL


solution used in each
Cups 2-7: 1.5 mL


of the cups


Diluents used
25 mM potassium phosphate buffer pH 6.8:



Methanol (1:1)


Device used
Low resistance device


Flow rate
80 L/min for 3 seconds


Dilution used
Device + capsule: 50 mL



Throat (induction port): 50 mL



Pre-separator: 100 mL



Stages 1-7, MOC: 10 mL


Number of Replicates
3


per formulation









Tables 19-22 summarize the data for each batch. Table 23 contains the data comparing batches 5, 8, 9, and 10.









TABLE 19







NGI Results of Batch 9.









API












Cromolyn

Ibuprofen










Shots fired












1

1










Batch Strength












23.36 mg

13.76 mg










Device Number















Stage of Use
1
2
3
Mean
4
5
6
Mean


















Device
3.90
3.93
3.93
3.9
2.20
2.19
2.23
2.2


Throat
2.22
2.17
2.22
2.2
1.02
1.02
1.01
1.0


Pre-sep
0.58
0.64
0.63
0.6
0.29
0.33
0.30
0.3


Stage 1
0.94
1.08
0.87
1.0
0.54
0.63
0.49
0.6


Stage 2
5.27
5.05
5.10
5.1
2.60
2.57
2.53
2.6


Stage 3
4.77
4.63
5.01
4.8
2.49
2.47
2.61
2.5


Stage 4
2.58
2.38
2.60
2.5
1.70
1.60
1.72
1.7


Stage 5
0.83
0.75
0.79
0.8
0.54
0.50
0.53
0.5


Stage 6
0.29
0.27
0.28
0.3
0.16
0.15
0.16
0.2


Stage 7
0.09
0.08
0.08
0.1
0.05
0.04
0.04
0.0


MOC
0.02
0.02
0.02
0.0
0.01
0.01
0.01
0.0


Total
21.50
21.00
21.53
21.3
11.60
11.51
11.64
11.6


recovery



Total ex-
17.60
17.07
17.61
17.4
9.40
9.32
9.41
9.4


device


FPM
8.59
8.13
8.79
8.5
4.95
4.77
5.08
4.9


FPF
48.79
47.64
49.93
48.8
52.65
51.19
53.93
52.6


% Recovery
92.04
89.88
92.18
91.4
84.27
83.66
84.61
84.2
















TABLE 20







NGI Results of Batch 10









API












Cromolyn

Ibuprofen










Shots fired












1

1










Batch Strength












23.84 mg

14.04 mg










Device Number















Stage of Use
1
2
3
Mean
4
5
6


















Device
3.49
3.88
4.42
3.9
1.87
2.09
2.55



Throat
1.73
2.32
2.06
2.0
0.90
1.08
1.00


Pre-sep
0.50
0.64
0.73
0.6
0.26
0.32
0.38
0.3


Stage 1
0.90
1.01
1.37
1.1
0.51
0.59
0.82
0.6


Stage 2
5.69
5.82
5.75
5.8
2.80
2.91
2.87
2.9


Stage 3
5.49
4.92
4.33
4.9
2.79
2.59
2.33
2.6


Stage 4
2.72
2.38
2.32
2.5
1.75
1.57
1.51
1.6


Stage 5
0.78
0.71
0.65
0.7
0.49
0.44
0.39
0.4


Stage 6
0.27
0.25
0.24
0.3
0.12
0.11
0.10
0.1


Stage 7
0.07
0.06
0.07
0.1
0.03
0.03
0.03
0.0


MOC
0.00
0.00
0.00
0.0
0.01
0.01
0.01
0.0


Total
21.64
21.98
21.94
21.9
11.53
11.71
11.97
11.7


recovery



Total ex-
18.15
18.10
17.52
17.9
9.66
9.63
9.42
9.6


device


FPM
9.33
8.32
7.61
8.4
5.19
4.73
4.35
4.8


FPF
51.39
45.95
43.43
46.9
53.71
49.12
46.23
49.7


% Recovery
90.77
92.19
92.01
91.7
82.09
83.43
85.23
83.6
















TABLE 21







NGI Results of Batch 5.









API












Cromolyn

Ibuprofen










Shots fired












1

1










Batch Strength












18.048 mg

11.68 mg










Device Number















Stage of Use
1
2
3
Mean
4
5
6
Mean


















Device
2.02
2.03
2.06
2.0
0.52
0.52
0.38
0.5


Throat
3.33
3.32
3.93
3.5
1.30
1.30
1.00
1.2


Pre-sep
2.31
2.07
2.08
2.2
7.93
6.56
6.40
7.0


Stage 1
0.51
0.60
0.63
0.6
0.88
1.53
1.59
1.3


Stage 2
1.69
1.74
1.77
1.7
0.18
0.17
0.17
0.2


Stage 3
2.37
2.25
2.30
2.3
0.08
0.06
0.06
0.1


Stage 4
2.22
1.94
1.99
2.1
0.05
0.04
0.04
0.0


Stage 5
1.37
1.19
1.22
1.3
0.02
0.02
0.02
0.0


Stage 6
0.62
0.56
0.58
0.6
0.01
0.01
0.01
0.0


Stage 7
0.21
0.20
0.20
0.2
0.00
0.00
0.00
0.0


MOC
0.10
0.07
0.08
0.1
0.00
0.00
0.00
0.0


Total
16.76
15.97
16.83
16.5
10.98
10.21
9.67
10.3


recovery



Total ex-
14.73
13.94
14.77
14.5
10.46
9.69
9.29
9.8


device


FPM
6.89
6.22
6.37
6.5
0.17
0.13
0.13
0.1


FPF
46.77
44.58
43.12
44.8
1.58
1.30
1.38
1.4


% Recovery
92.84
88.46
93.27
91.5
94.03
87.41
82.78
88.1
















TABLE 22







NGI Results of Batch 8.









API












Cromolyn

Ibuprofen










Shots fired












1

1










Batch Strength












18.432 mg

11.936 mg










Device Number















Stage of Use
1
2
3
Mean
4
5
6
Mean


















Device
1.82
2.13
2.21
2.1
0.30
0.43
0.62
0.4


Throat
2.88
3.09
3.14
3.0
2.05
2.04
1.67
1.9


Pre-sep
2.45
2.57
2.57
2.5
7.89
7.65
7.65
7.7


Stage 1
0.53
0.54
0.54
0.5
0.79
0.70
0.71
0.7


Stage 2
1.39
1.32
1.25
1.3
0.13
0.16
0.19
0.2


Stage 3
2.55
2.38
2.31
2.4
0.05
0.05
0.06
0.1


Stage 4
3.10
2.81
2.80
2.9
0.04
0.03
0.04
0.0


Stage 5
1.75
1.66
1.78
1.7
0.02
0.02
0.02
0.0


Stage 6
0.55
0.60
0.76
0.6
0.01
0.01
0.01
0.0


Stage 7
0.11
0.16
0.26
0.2
0.00
0.00
0.00
0.0


MOC
0.05
0.05
0.09
0.1
0.00
0.00
0.00
0.0


Total
17.18
17.30
17.72
17.4
11.26
11.08
10.97
11.1


recovery



Total ex-
15.36
15.16
15.51
15.3
10.96
10.65
10.36
10.7


device


FPM
8.11
7.65
8.01
7.9
0.11
0.11
0.14
0.1


FPF
52.82
50.47
51.62
51.6
1.02
1.01
1.34
1.1


% Recovery
93.19
93.84
96.11
94.4
94.35
92.82
91.94
93.0
















TABLE 23







Data Comparison between Batches 5, 8, 9, and 10.









Formulation











Co-milled
Blended - coarse Ibuprofen
Feasibility Batch*









Formulation Code









13PM792-PG67 Find













Batch 9
Batch 10
Batch 5
Batch 8
batch XAX

















Units
mg
%
mg
%
mg
%
mg
%
mg
%




















Device
3.9
18.3
3.9
17.8
2.0
12.0
2.1
12.1
1.6
9.6


Throat
2.2
10.3
2.0
9.1
3.5
21.1
3.0
17.3
2.1
12.1


Pre-sep
0.6
2.8
0.6
2.7
2.2
13.3
2.5
14.5
1.1
6.5


Stage 1
1.0
4.7
1.1
5.0
0.6
3.6
0.5
2.9
0.8
4.6


Stage 2
5.1
23.9
5.8
26.5
1.7
10.2
1.3
7.5
3.6
21.1


Stage 3
4.8
22.5
4.9
22.4
2.3
13.9
2.4
13.9
3.3
19.4


Stage 4
2.5
11.7
2.5
11.4
2.1
12.7
2.9
16.8
2.6
15.4


Stage 5
0.8
3.8
0.7
3.2
1.3
7.8
1.7
9.8
1.3
7.8


Stage 6
0.3
1.4
0.3
1.4
0.6
3.6
0.6
3.5
0.4
2.4


Stage 7
0.1
0.5
0.1
0.5
0.2
1.2
0.2
1.2
0.1
0.6


MOC
0.0
0.0
0.0
0.0
0.1
0.6
0.1
0.6
0.1
0.3


Total Recovery
21.3
100.0
21.9
100.0
16.6
100.0
17.3
100.0
17.0
100.0


Total ex-device
17.4
81.7
17.9
82.2
14.5
88.0
15.3
87.9
15.3
90.4


FPM
8.5
39.9
8.5
38.8
6.6
39.8
7.9
45.7
7.8
46.0


Stage 3 - MOC
8.5
39.9
8.5
38.8
6.6
39.8
7.9
45.7
7.8
46.0


% Recovery
91.4
100.0
91.7
100.0
91.5
100.0
94.4
100.0
99.2
100.0









In a composition for systemic delivery rather than local delivery, deposition in Stages 3—MOC is of importance. The data demonstrated that blended formulations are superior in terms of Stages 3—MOC deposition compared to cromolyn only formulation. Batch 5 was comparable to the current formulation used in the current clinic while Batch 8 was better than the current product in terms of Stages 3-MOC. The blended formulation has shown an increase in cromolyn reaching the deep lung thereby increasing the amount of bioavailability of cromolyn into the plasma, the ibuprofen emitted dose and NGI test results both in course and micronized form show that it can reach the lung as well.


A stability study was performed to determine the compatibility of the combined APIs under accelerated degradation conditions. Separate control samples of micronized cromolyn sodium (Sample A) and micronized ibuprofen (Sample B) were included in the study to be used as a comparator to the blend of Cromolyn/Ibuprofen (Sample C). The study was performed at 40° C. and 75% relative humidity. Measurements were taken at time 0, 1 month, 2 months, and 3 months.


Tables 24A, 24B, and 24C summarize the study results for Sample A, Sample B, and Sample C, respectively.









TABLE 24A







related substances in Sample A, cromolyn sodium










Related Substances











Individual Related
Total



Substances ≥0.5%
Impurities (%)















Initial T = 0
0.11
0.1



1 month
0.11
0.1



2 months
0.11
0.1



3 months
0.11
0.1

















TABLE 24B







related substances in Sample B, micronized ibuprofen










Individual Related Substances ≥0.5%
Total











RRT 0.93
RRT 1.11
Impurities (%)














Initial T = 0
0.07
ND
0.1


1 month
0.07
0.05
0.1


2 months
0.07
<LOQ
0.1


3 months
0.07
<LOQ
0.1
















TABLE 24C







related substances in Sample C, cromolyn sodium and ibuprofen










Ibuprofen
Cromolyn sodium












Individual

Individual




Related

Related



Substances
Total
Substances
Total



≥0.5%
Impurities
≥0.5%
Impurities



RRT 0.93
(%)
RRT 1.88
(%)















Initial T = 0
0.07
0.1
0.11
0.1


1 month
0.07
0.1
0.11
0.1


2 months
0.07
0.1
0.11
0.1


3 months
0.07
0.1
0.11
0.1









The combination of cromolyn sodium and ibuprofen had no effect on the stability of the material, and therefore the APIs were compatible in the combine formulation.


The study demonstrated that the method developed for the assay of the combined cromolyn sodium and ibuprofen composition distinguished between the two APIs without interference. The formulations using either micronized ibuprofen or coarse ibuprofen provided sufficient performance of an inhaled substance to achieve a therapeutic effect. The combined formulation enhanced the performance of cromolyn sodium by comparison to the original formulation. In other words, cromolyn concentration in the deeper regions of the lung were higher than seen with a formulation of cromolyn only with lactose.

Claims
  • 1-18. (canceled)
  • 19. A composition comprising cromolyn or a pharmaceutically acceptable salt or ester thereof and ibuprofen, wherein the composition is capable of being delivered using a device that deposits from 36% to 56% by weight of the administered amount of cromolyn or the pharmaceutically acceptable salt or ester thereof to a Stage 3 micro-orifice collector (MOC) of a Next Generation Pharmaceutical Impactor (NGI) cascade impactor device at a flow rate of 80 L/min for 3 seconds.
  • 20. The composition of claim 19, wherein cromolyn or a pharmaceutically acceptable salt or ester thereof is in the form of micronized particles; and wherein the cromolyn particle size distribution D90 is ≤5μm.
  • 21. The composition of claim 19, wherein ibuprofen in the form of coarse particles; and wherein the coarse particle size distribution D10 is about 22 μm, D50 is about 58 μm, and D90 is about 109 μm.
  • 22. The composition of claim 19, wherein ibuprofen is in the form of micronized particles; and wherein the average particle size of the ibuprofen is from about 2 μm to about 5 μm.
  • 23. The composition of claim 19, further comprising one or more pharmaceutically acceptable excipients.
  • 24. The composition of claim 23, wherein the excipient is lactose monohydrate or magnesium stearate.
  • 25. The composition of claim 23, wherein the excipient is magnesium stearate, and wherein the amount of magnesium stearate in the composition is 2% (w/w).
  • 26. The composition of claim 19, wherein the composition comprises from about 17 mg to about 24 mg of cromolyn or a pharmaceutically acceptable salt or ester thereof.
  • 27. The composition of claim 19, wherein the composition comprises about 17.1 mg of cromolyn or a pharmaceutically acceptable salt or ester thereof.
  • 28. The composition of claim 19, wherein cromolyn is cromolyn sodium.
  • 29. The composition of claim 19, wherein the composition comprises from about 10 mg to about 14 mg of ibuprofen.
  • 30. The composition of claim 19, wherein the device is a dry powder inhaler (DPI).
  • 31. A method of treating or slowing the progression of a disease or condition in a human subject in need thereof comprising administering to the subject by inhalation the composition of claim 19, wherein the disease or condition is Alzheimer's disease, Parkinson's disease, amyotrophic lateral sclerosis, stroke, or asthma.
  • 32. The method of claim 31, wherein the disease or condition is Alzheimer's disease.
  • 33. The method of claim 31, wherein the disease or condition is amyotrophic lateral sclerosis.
  • 34. The method of claim 31, wherein the disease or condition is Parkinson's disease.
  • 35. The method of claim 31, wherein the disease or condition is stroke.
  • 36. The method of claim 31, wherein the wherein the disease or condition is asthma.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority to and the benefit of U.S. Provisional Patent Application Ser. No. 62/534,848, filed Jul. 20, 2017.

Provisional Applications (1)
Number Date Country
62534848 Jul 2017 US
Continuations (1)
Number Date Country
Parent 15838753 Dec 2017 US
Child 16789775 US